CN105672833B - Hollow glass heat insulating bar and manufacturing equipment - Google Patents

Hollow glass heat insulating bar and manufacturing equipment Download PDF

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Publication number
CN105672833B
CN105672833B CN201610156454.7A CN201610156454A CN105672833B CN 105672833 B CN105672833 B CN 105672833B CN 201610156454 A CN201610156454 A CN 201610156454A CN 105672833 B CN105672833 B CN 105672833B
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CN
China
Prior art keywords
heat insulating
transition zone
hollow glass
metal level
plastic layer
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Application number
CN201610156454.7A
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Chinese (zh)
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CN105672833A (en
Inventor
韩旭
韩毅军
时丕林
刘桂红
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Dalian Huagong Innovation Technology Co Ltd
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Dalian Huagong Innovation Technology Co Ltd
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Priority to CN201610156454.7A priority Critical patent/CN105672833B/en
Publication of CN105672833A publication Critical patent/CN105672833A/en
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Classifications

    • EFIXED CONSTRUCTIONS
    • E06DOORS, WINDOWS, SHUTTERS, OR ROLLER BLINDS IN GENERAL; LADDERS
    • E06BFIXED OR MOVABLE CLOSURES FOR OPENINGS IN BUILDINGS, VEHICLES, FENCES OR LIKE ENCLOSURES IN GENERAL, e.g. DOORS, WINDOWS, BLINDS, GATES
    • E06B3/00Window sashes, door leaves, or like elements for closing wall or like openings; Layout of fixed or moving closures, e.g. windows in wall or like openings; Features of rigidly-mounted outer frames relating to the mounting of wing frames
    • E06B3/66Units comprising two or more parallel glass or like panes permanently secured together
    • E06B3/67Units comprising two or more parallel glass or like panes permanently secured together characterised by additional arrangements or devices for heat or sound insulation or for controlled passage of light
    • E06B3/6715Units comprising two or more parallel glass or like panes permanently secured together characterised by additional arrangements or devices for heat or sound insulation or for controlled passage of light specially adapted for increased thermal insulation or for controlled passage of light
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B21MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21DWORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21D5/00Bending sheet metal along straight lines, e.g. to form simple curves
    • B21D5/06Bending sheet metal along straight lines, e.g. to form simple curves by drawing procedure making use of dies or forming-rollers, e.g. making profiles
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C48/00Extrusion moulding, i.e. expressing the moulding material through a die or nozzle which imparts the desired form; Apparatus therefor
    • B29C48/022Extrusion moulding, i.e. expressing the moulding material through a die or nozzle which imparts the desired form; Apparatus therefor characterised by the choice of material
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C48/00Extrusion moulding, i.e. expressing the moulding material through a die or nozzle which imparts the desired form; Apparatus therefor
    • B29C48/15Extrusion moulding, i.e. expressing the moulding material through a die or nozzle which imparts the desired form; Apparatus therefor incorporating preformed parts or layers, e.g. extrusion moulding around inserts
    • B29C48/154Coating solid articles, i.e. non-hollow articles
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C59/00Surface shaping of articles, e.g. embossing; Apparatus therefor
    • B29C59/02Surface shaping of articles, e.g. embossing; Apparatus therefor by mechanical means, e.g. pressing
    • B29C59/04Surface shaping of articles, e.g. embossing; Apparatus therefor by mechanical means, e.g. pressing using rollers or endless belts
    • EFIXED CONSTRUCTIONS
    • E04BUILDING
    • E04BGENERAL BUILDING CONSTRUCTIONS; WALLS, e.g. PARTITIONS; ROOFS; FLOORS; CEILINGS; INSULATION OR OTHER PROTECTION OF BUILDINGS
    • E04B1/00Constructions in general; Structures which are not restricted either to walls, e.g. partitions, or floors or ceilings or roofs
    • E04B1/62Insulation or other protection; Elements or use of specified material therefor
    • E04B1/74Heat, sound or noise insulation, absorption, or reflection; Other building methods affording favourable thermal or acoustical conditions, e.g. accumulating of heat within walls
    • E04B1/76Heat, sound or noise insulation, absorption, or reflection; Other building methods affording favourable thermal or acoustical conditions, e.g. accumulating of heat within walls specifically with respect to heat only
    • E04B1/78Heat insulating elements
    • EFIXED CONSTRUCTIONS
    • E06DOORS, WINDOWS, SHUTTERS, OR ROLLER BLINDS IN GENERAL; LADDERS
    • E06BFIXED OR MOVABLE CLOSURES FOR OPENINGS IN BUILDINGS, VEHICLES, FENCES OR LIKE ENCLOSURES IN GENERAL, e.g. DOORS, WINDOWS, BLINDS, GATES
    • E06B3/00Window sashes, door leaves, or like elements for closing wall or like openings; Layout of fixed or moving closures, e.g. windows in wall or like openings; Features of rigidly-mounted outer frames relating to the mounting of wing frames
    • E06B3/66Units comprising two or more parallel glass or like panes permanently secured together
    • E06B3/663Elements for spacing panes
    • E06B3/66309Section members positioned at the edges of the glazing unit
    • E06B3/66314Section members positioned at the edges of the glazing unit of tubular shape
    • EFIXED CONSTRUCTIONS
    • E06DOORS, WINDOWS, SHUTTERS, OR ROLLER BLINDS IN GENERAL; LADDERS
    • E06BFIXED OR MOVABLE CLOSURES FOR OPENINGS IN BUILDINGS, VEHICLES, FENCES OR LIKE ENCLOSURES IN GENERAL, e.g. DOORS, WINDOWS, BLINDS, GATES
    • E06B3/00Window sashes, door leaves, or like elements for closing wall or like openings; Layout of fixed or moving closures, e.g. windows in wall or like openings; Features of rigidly-mounted outer frames relating to the mounting of wing frames
    • E06B3/66Units comprising two or more parallel glass or like panes permanently secured together
    • E06B3/663Elements for spacing panes
    • E06B3/66309Section members positioned at the edges of the glazing unit
    • E06B3/66361Section members positioned at the edges of the glazing unit with special structural provisions for holding drying agents, e.g. packed in special containers
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29KINDEXING SCHEME ASSOCIATED WITH SUBCLASSES B29B, B29C OR B29D, RELATING TO MOULDING MATERIALS OR TO MATERIALS FOR MOULDS, REINFORCEMENTS, FILLERS OR PREFORMED PARTS, e.g. INSERTS
    • B29K2023/00Use of polyalkenes or derivatives thereof as moulding material
    • B29K2023/04Polymers of ethylene
    • B29K2023/06PE, i.e. polyethylene
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29KINDEXING SCHEME ASSOCIATED WITH SUBCLASSES B29B, B29C OR B29D, RELATING TO MOULDING MATERIALS OR TO MATERIALS FOR MOULDS, REINFORCEMENTS, FILLERS OR PREFORMED PARTS, e.g. INSERTS
    • B29K2023/00Use of polyalkenes or derivatives thereof as moulding material
    • B29K2023/04Polymers of ethylene
    • B29K2023/08Copolymers of ethylene
    • B29K2023/086EVOH, i.e. ethylene vinyl alcohol copolymer
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29KINDEXING SCHEME ASSOCIATED WITH SUBCLASSES B29B, B29C OR B29D, RELATING TO MOULDING MATERIALS OR TO MATERIALS FOR MOULDS, REINFORCEMENTS, FILLERS OR PREFORMED PARTS, e.g. INSERTS
    • B29K2023/00Use of polyalkenes or derivatives thereof as moulding material
    • B29K2023/10Polymers of propylene
    • B29K2023/12PP, i.e. polypropylene
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29KINDEXING SCHEME ASSOCIATED WITH SUBCLASSES B29B, B29C OR B29D, RELATING TO MOULDING MATERIALS OR TO MATERIALS FOR MOULDS, REINFORCEMENTS, FILLERS OR PREFORMED PARTS, e.g. INSERTS
    • B29K2075/00Use of PU, i.e. polyureas or polyurethanes or derivatives thereof, as moulding material
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29KINDEXING SCHEME ASSOCIATED WITH SUBCLASSES B29B, B29C OR B29D, RELATING TO MOULDING MATERIALS OR TO MATERIALS FOR MOULDS, REINFORCEMENTS, FILLERS OR PREFORMED PARTS, e.g. INSERTS
    • B29K2077/00Use of PA, i.e. polyamides, e.g. polyesteramides or derivatives thereof, as moulding material
    • EFIXED CONSTRUCTIONS
    • E06DOORS, WINDOWS, SHUTTERS, OR ROLLER BLINDS IN GENERAL; LADDERS
    • E06BFIXED OR MOVABLE CLOSURES FOR OPENINGS IN BUILDINGS, VEHICLES, FENCES OR LIKE ENCLOSURES IN GENERAL, e.g. DOORS, WINDOWS, BLINDS, GATES
    • E06B3/00Window sashes, door leaves, or like elements for closing wall or like openings; Layout of fixed or moving closures, e.g. windows in wall or like openings; Features of rigidly-mounted outer frames relating to the mounting of wing frames
    • E06B3/66Units comprising two or more parallel glass or like panes permanently secured together
    • E06B3/663Elements for spacing panes
    • E06B3/66309Section members positioned at the edges of the glazing unit
    • E06B2003/6638Section members positioned at the edges of the glazing unit with coatings
    • EFIXED CONSTRUCTIONS
    • E06DOORS, WINDOWS, SHUTTERS, OR ROLLER BLINDS IN GENERAL; LADDERS
    • E06BFIXED OR MOVABLE CLOSURES FOR OPENINGS IN BUILDINGS, VEHICLES, FENCES OR LIKE ENCLOSURES IN GENERAL, e.g. DOORS, WINDOWS, BLINDS, GATES
    • E06B3/00Window sashes, door leaves, or like elements for closing wall or like openings; Layout of fixed or moving closures, e.g. windows in wall or like openings; Features of rigidly-mounted outer frames relating to the mounting of wing frames
    • E06B3/66Units comprising two or more parallel glass or like panes permanently secured together
    • E06B3/663Elements for spacing panes
    • E06B3/66309Section members positioned at the edges of the glazing unit
    • E06B2003/66385Section members positioned at the edges of the glazing unit with special shapes

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Structural Engineering (AREA)
  • Civil Engineering (AREA)
  • Architecture (AREA)
  • Physics & Mathematics (AREA)
  • Acoustics & Sound (AREA)
  • Electromagnetism (AREA)
  • Securing Of Glass Panes Or The Like (AREA)

Abstract

The invention discloses a kind of hollow glass heat insulating bar and manufacturing equipment, mainly for the manufacture of building heat preservation double glazing door and window, curtain wall.Hollow glass heat insulating bar includes plastic layer, transition zone, metal level, and transition zone is coated in the surfaces externally and internally of metal level, and plastic layer is coated on the surface of the transition zone, transition zone by plastic layer, metal bonding layer together.Equipment includes solvent degreasing unit or plasma degreasing unit, U-shaped bar shaped device, rolling device;First plastic extruder extrudes transition zone, the second plastic extruder extrusion plastic layer;The coiled metal level raw material of full wafer strip is rolled into U-shaped bar by U-shaped bar shaped device, and the U-shaped bar after roll forming by transition zone and plastic layer coating, wraps up on the metal layer through the first mould, the first cooling device, the second mould.Heat-insulated, sound insulation and sealing property significantly improve, and simplify technical process, improve production efficiency, stable and reliable product quality.

Description

Hollow glass heat insulating bar and manufacturing equipment
Technical field
The present invention relates to hollow glass heat insulating bar and manufacturing equipment, mainly for the manufacture of building heat preservation double glazing door and window, Curtain wall.
Background technology
For double glazing at present using the sealing of aluminum heat insulation bar edge strip single track and double sealing gluing mode, traditional is heat-insulated The technologies such as bar, molecular sieve, one pack system PUR bonding, TR sealant, the problem of waterproof is with heat insulation effect difference be present.Design a kind of property The good hollow glass heat insulating bar of energy, reduces the heat transfer of glass, improves heat-insulated, sound insulation value, is building doors and windows, curtain-wall energy-saving Important measures.
Patent application《Profiled spacer and the insulating glass unit with this profiled spacer》, number of patent application is: CN201180052362.X, there is provided a kind of improved profiled spacer, wherein in the case where intensity and/or bending rigidity are good and Thermal insulation is especially improved in the case that folding line Formation and characteristics are good in BENDING PROCESS.
Patent《Profiled spacer with back-up coat》, Patent No.:CN201180007292.6, profiled spacer realize warm Side condition, have and prevent diffusion, and also allow Quick bending process.
Patent《A kind of double glazing》, Patent No.:CN 201420505306.8, there is provided in a kind of new U-type strip Empty glass.
Patent《Double glazing U-type strip forming production line》, Patent No.:CN 201420505282.6, double glazing is U-shaped Bar forming production line is used for manufacturing Thermal insulation door and window, curtain wall, improves heat-proof quality, simplifies the processing technology of double glazing, carry High service life.
The content of the invention
The invention provides a kind of hollow glass heat insulating bar and manufacturing equipment, improves the heat-insulated of double glazing, sound insulation effect Fruit.
The present invention adopts the technical scheme that to solve above-mentioned technical problem:
A kind of hollow glass heat insulating bar includes plastic layer, transition zone, metal level, it is characterized in that:Metal level is strip Upper end has the U-shaped bar of upper bending section, and the bottom surface in U-shaped bar section and two sides are planes and are mutually perpendicular to, U-shaped bottom two Respectively there is a bending deformation buffering area side, buffering area be outstanding circular arc A and the circular arc B coupling parts that cave inward or Person is outstanding circular arc C part, or plastic layer is not fully wrapped around by metal level, i.e., vertical positioned at the both sides of transition zone The outer surface in face does not have plastic layer;Metal level is carried out at solvent oil removal treatment or plasma surface oil removing before transition zone is coated Reason;Transition zone is coated in the surfaces externally and internally of metal level, and plastic layer is coated on the surface of the transition zone, in its surface Outer both sides and and its with the shape, transition zone by plastic layer, metal bonding layer together, the upper plane of plastic layer and two side walls it is upper End connection, encloses substantially rectangular shape;Length direction extends along rectangular vertical direction, and the space segment of rectangle is used to store up Moisture absorption molecular sieve is deposited, upper plane is provided with multiple moisture absorption apertures along its length;
Plasma surface oil removal treatment makes that layer on surface of metal is crude, surface tension substantially increases, and adds adhesive force, is bonded Intensity, shear strength significantly improve;
Or bottom surface is provided with more than a row uniform through hole, the bottom wall of transition zone and plastic layer connects through the through hole on bottom surface One is connected in, bonding strength is higher, and service life is longer.
Preferably, the material of plastic layer is ethylene-vinyl alcohol copolymer or polypropylene or polyethylene or polyamide or poly- ammonia Ester, thickness 0.5-1mm.
Preferably, transition zone is the adhesive of low molecule amount low melting point polypropylene or polyethylene, thickness 0.01-0.1mm.
Preferably, metal level is that the rolling of full wafer strip coiled material forms;
Or bottom surface is provided with more than a row uniform through hole, the bottom wall of transition zone and plastic layer connects through the through hole on bottom surface It is connected in one;Metal level is stainless steel or galvanized steel plain sheet or aluminium alloy, thickness 0.1-0.3mm.
Preferably, more than the row of moisture absorption aperture one uniformly arrange.
Preferably, a kind of to be used to produce hollow glass heat insulating bar manufacturing equipment, hollow glass heat insulating bar is used to manufacture two layers Double glazing or multiple glazing, it is characterised in that:The identical tension that equipment includes being sequentially arranged in a center line unreels dress Put, solvent degreasing unit or plasma degreasing unit, U-shaped bar shaped device, rolling device, the first mould, the first cooling device, Second mould, the second cooling device, rod bundling device, cutting device;The first plastic extruder, the second modeling positioned at production line side Material extruder is single screw extrusion machine or double screw extruder, and the first plastic extruder is connected by first flange and the first mould Connect, the second plastic extruder is connected by second flange, the first plastic extruder extrusion transition zone, the second plastic extruder extrusion Plastic layer;The coiled metal level raw material of full wafer strip is rolled into U-shaped bar by U-shaped bar shaped device, and the U-shaped bar after roll forming is worn Cross the first mould, the first cooling device, the second mould, the second cooling device, the first mould, the second mould respectively by transition zone and Plastic layer coating, wrap up on the metal layer, and through the first cooling device, the second cooling device cooling and shaping;Multigroup carry-over pinch rolls point Do not clamp and drive metal level raw material, the operation of U-shaped bar, hollow glass heat insulating bar synchronous uniform velocity;The material of carry-over pinch rolls be rubber or Polyurethane or steel;The number of plies of multiple glazing is N, N >=3.
Preferably, hollow glass heat insulating bar manufacturing equipment, the U-shaped bar shaped device are continuously rolled into shaped steel including multigroup Roller, every group of steel rider spacing is adjustable, can be molded different in width W U-shaped bar;Steel rider changes axial dimension, shaping using adjustable gasket Different height H U-shaped bar;
The rolling device rolls through hole by the way of the synchronous rotary of rod, lower roll on a pair, and upper roller carries multiple edges The drift of circumference uniform distribution, lower roll carry and upper roller corresponding to multiple cavity plates being uniformly distributed along the circumference, drift is located in cavity plate, U-shaped bar During by upper rod, lower roll, drift and cavity plate roll out through hole;Drift, cavity plate row's arrangement above in the axial direction;
The rod bundling device includes upper bundle roller, snub pulley, and upper to prick uniform multiple draw points on roller circumference, draw point head is with point End, the draw point axially more than a row arrange that snub pulley holds the lower end of heat insulating strip, and upper bundle roller, snub pulley at the uniform velocity rotate, draw point Penetrate at the upper plane for the plastic layer for just cooling down or not cooling down completely also, form moisture absorption aperture.
Preferably, hollow glass heat insulating bar manufacturing equipment, the first cooling device and the second cooling device have cooling duct, cold But passage is connected with cooling water;Core and the second mould are fixedly connected at spreader, and the U-shaped bar for being coated with transition zone passes through core The mold cavity enclosed with the second mould;
The cutting device includes being fixed on saw blade on follow-up trolley, cutting collection device, during severing, clamp system Hollow glass heat insulating bar is clamped, saw blade, follow-up trolley and hollow glass heat insulating bar synchronizing moving, saw blade circumgyration incision, is cut After cutting, follow-up trolley retracts original position;Cutting collection device is located at the lower section of saw blade, collects cutting;
The equipment also includes electrical control cubicles, industrial computer, touch-screen and control software, and control device works automatically, realizes Intelligent control.
Preferably, using hollow glass heat insulating bar manufacturing equipment, the method for producing hollow glass heat insulating bar, including following step Suddenly:
The coiled metal level raw material of full wafer strip is unreeled into conveying on unwinding device;
By metal level raw material, solvent oil removal treatment or plasma are carried out by solvent degreasing unit or plasma degreasing unit Oil removal treatment;
Above-mentioned metal level raw material roll forming is described U-shaped bar by U-shaped bar shaped device;
Or using rolling device, the uniform through hole of a more than row is rolled in the bottom surface of metal level;
First plastic extruder, the first mould and the first cooling device coating transition zone, the U-shaped bar pass through the first mould Tool, the first plastic extruder extrusion transition zone raw material, coats the surfaces externally and internally of U-shaped bar after shaping, cooling and shaping, was formed Cross layer;
Second plastic extruder, the second mould and the second cooling device coating plastic layer, the U-shaped bar for being coated with transition zone are worn The second mould is crossed, the second plastic extruder extrusion plastic layer raw material, is coated on the surface of transition zone, cooling and shaping, forms modeling The bed of material;
At the upper plane of plastic layer, gone out using the draw point roll forming of rod bundling device and more than a row uniformly arrange moisture absorption aperture;
Cutting device severing hollow glass heat insulating bar;
Above-mentioned steps can individually carry out be molded hollow glass heat insulating bar, preferable hollow glass heat insulating bar manufacturing process be by Above-mentioned technical process combination is implemented on a production line according to above-mentioned steps.
The beneficial effects of the invention are as follows:
The hollow glass heat insulating bar and manufacturing equipment of the present invention is used for manufacturing Thermal insulation door and window and curtain wall, simplifies adding for glass Work technique, improves effect, reduces the integrated cost of double glazing.
Hollow glass heat insulating bar and manufacturing equipment compared to the prior art compared with, can reach superior technique effect, it is heat-insulated, Sound insulation and sealing property significantly improve, and in severe cold area, glass should not condense, and improve the service life of double glazing, and the life-span can Up to 30-50.
Manufacturing equipment will unreel, U-shaped bar, rolling described in solvent oil removal treatment or plasma surface oil removal treatment, roll forming Press the working procedures collection such as through hole, extrusion transition zone and cooling and shaping, extrusion plastic layer and cooling and shaping, the damp aperture of rolling, severing Close onto a production line, simplify technical process, improve production efficiency, stable and reliable product quality, save the energy 20% More than, reduce more than the people of operating personnel 2.
Brief description of the drawings
Fig. 1 is a kind of schematic cross-section of hollow glass heat insulating bar of the present invention, and plastic layer wraps up metal level.
Fig. 2 is another schematic cross-section of hollow glass heat insulating bar of the present invention, and plastic layer wraps up metal level.
Fig. 3 is two layers of a kind of schematic cross-section of double glazing of the invention, and plastic layer wraps up metal level.
Fig. 4 is another schematic cross-section of two layers of double glazing of the invention, and plastic layer wraps up metal level.
Fig. 5 is a kind of triplex glass schematic cross-section of multiple glazing of the present invention, and plastic layer wraps up metal level.
Fig. 6 is another triplex glass schematic cross-section of multiple glazing of the present invention, and plastic layer wraps up metal level.
Fig. 7 is a kind of schematic cross-section of hollow glass heat insulating bar of the present invention, and plastic layer not exclusively wraps up metal level.
Fig. 8 is another schematic cross-section of hollow glass heat insulating bar of the present invention, and plastic layer not exclusively wraps up metal level.
Fig. 9 is two layers of a kind of schematic cross-section of double glazing of the invention, and plastic layer not exclusively wraps up metal level.
Figure 10 is another schematic cross-section of two layers of double glazing of the invention, and plastic layer not exclusively wraps up metal level.
Figure 11 is a kind of triplex glass schematic cross-section of multiple glazing of the present invention, and plastic layer not exclusively wraps metal level Wrap up in.
Figure 12 is another triplex glass schematic cross-section of multiple glazing of the present invention, and plastic layer is endless by metal level Full parcel.
Figure 13 is a kind of structure type schematic top plan view of hollow glass heat insulating bar manufacturing equipment of the present invention.
Figure 14 is Figure 13 of the present invention the first mould A-A sectional views, coats transition zone situation.
Figure 15 is Figure 13 of the present invention the second mould B-B sectional views, coating plastic layer situation.
Embodiment
The present invention will be further described with reference to the accompanying drawings and detailed description.
Embodiment one:As shown in figures 1 to 6, Fig. 1, Fig. 2 are two kinds of typical forms of hollow glass heat insulating bar Schematic cross-section.Feature is that metal level 101,102 is wrapped in the inside by transition zone 31,32 and plastic layer 201,202.
Hollow glass heat insulating bar includes plastic layer 201,202, transition zone 31,32, metal level 101,102, it is characterized in that:Gold Category layer 101,102 is that the upper end of strip has a U-shaped bar of upper bending section 11,16, the bottom surface 15,19 in U-shaped bar section and two Side 12,17 is plane and is mutually perpendicular to that U-shaped two bottom sides respectively have a bending deformation buffering area, and buffering area is outside Prominent circular arc A13 and the circular arc B14 coupling parts to cave inward or the outstanding part of circular arc C 18, for eliminating Expand with heat and contract with cold caused contraction, stress;Metal level 101,102 increases the strength and stiffness of hollow glass heat insulating bar;Metal level 101st, 102 solvent oil removal treatment or plasma surface oil removal treatment are carried out before transition zone 31,32 is coated;Transition zone 31,32 The bonding of surfaces externally and internally coated in metal level 101,102, transition zone 31,32 and plastic layer 201,202 and metal level 101,102 Property it is good, plastic layer 201,202 is coated on the surface of the transition zone 31,32, inside and outside its surface and and its With the shape, transition zone 31,32 bonds together plastic layer 201,202, metal level 101,102, the upper plane of plastic layer 201,202 21st, 25 connected with the upper end of two side walls 22,26, enclose substantially rectangular shape;Length direction is along rectangular vertical direction Extension, the space segment 51,52 of rectangle are used to store moisture absorption molecular sieve 7, and upper plane 21,25 is provided with multiple moisture absorptions along its length Aperture 24, moisture absorption molecular sieve 7 by the moisture absorption in hollow space 68, prevent frosting, condensation through moisture absorption aperture 24.Metal level 101st, 102 in rolling, transport, surface may have greasy dirt, dust, dirt etc. in storing process, metal level 101,102 and mistake are caused Crossing the adhesion strength on the surface of layer 31,32 will substantially reduce, and solvent oil removal treatment or plasma surface oil removal treatment can be effective Solve the above problems, plasma surface oil removal treatment makes that metal level 101,102 surfaces be crude, surface tension substantially increases, and increases Adhesive force, adhesive strength, shear strength significantly improve, and faster, production efficiency is higher speed of production.
The material of plastic layer 201,202 is ethylene-vinyl alcohol copolymer (EVOH) or polypropylene (PP) or polyethylene (PE) Or polyamide (PA) or polyurethane (PU), thickness 0.5-1mm.Preferably ethylene-vinyl alcohol copolymer, it is barrier property pole Good material, waterproof, gas, protection against the tide, weatherability and excellent in stability, is particularly suitable for packaging material, such as casing, milk, side Just the barrier material such as face.The centre of heat insulating strip is put into the molecular sieve moisture absorption.Contain calcium chloride in sieve component, calcium chloride runs into Corrosive substance can be produced after water, corrodes the metal of compound parting bead, this be also why by metal level 101,102 be wrapped in the inside Reason, plastic layer 201,202 will not run into this problem, have resistance to corrosion, and improve hollow glass heat insulating bar uses the longevity Life.
Transition zone 31,32 is the adhesive of low molecule amount low melting point polypropylene (PP) or polyethylene (PE), thickness 0.01- 0.1mm。
Metal level 101,102 is that the rolling of full wafer strip coiled material forms, or bottom surface 15,19 is provided with more than a row and uniformly led to The bottom wall 23,27 of hole 10, transition zone 31,32 and plastic layer 201,202 connects here through the through hole 10 on bottom surface 15,19 It is integrated, bonding strength is higher, and service life is longer.Weather difference variation throughout the year, easily shrink between above-mentioned layer and differ Cause, produce layering obscission, increase through hole 10 designs, it may not be necessary to adhesive, exempts coating transition zone 31,32, plastics Layer 201,202 is bonded directly together with metal level 101,102, is effectively reduced cost, is simplified technical process, bond effect is more Height, it is pollution-free, be advantageous to environmental protection.
Metal level 101,102 is stainless steel or galvanized steel plain sheet or aluminium alloy, thickness 0.1-0.3mm.Due to there is plastic layer 201st, 202 parcel, galvanized steel plain sheet discord molecular sieve, air contact and corrosive gas contact, galvanized steel plain sheet also can conduct Metal level 101,102 uses, and reduces cost.The thermal conductivity of stainless steel has " warm side " effect less than galvanized steel plain sheet, aluminium alloy Fruit.
More than the row of moisture absorption aperture 24 1 uniformly arrange.Diameter 0.2-0.6mm.
Embodiment two:As shown in fig.7-12, Fig. 7, Fig. 8 are other two kinds of typical structures of hollow glass heat insulating bar The schematic cross-section of form.Differed with embodiment one, plastic layer 201,202 is not by metal level 101,102 It is fully wrapped around inside, there is no plastic layer 201,202, and metal positioned at the outer surface of the both sides vertical plane of transition zone 31,32 There is no through hole 10 on the bottom surface 15,19 of layer 101,102.
Other compositions and annexation are identical with embodiment one.
Embodiment three:As shown in Fig. 1-6 and Figure 13-15, two layers of double glazing first layer glass are 61 in figure, the Two layers of glass are 62, and three layers of double glazing are glass A63, glass B64, glass C65 respectively, and adhesive glue 66,67 is by double glazing Together with heat insulating strip and glassy bond, moisture absorption molecular sieve 7 is by moisture absorption, closed hollow space 68 filling inert gas.It is real Test the sound insulation for showing multiple glazing, effect of heat insulation is better than two layers of double glazing.
One kind is used to produce hollow glass heat insulating bar manufacturing equipment, and hollow glass heat insulating bar is used to manufacture two layers of double glazing Or multiple glazing, equipment include being sequentially arranged in the identical tension unwinding device 71 of a center line, solvent degreasing unit or Plasma degreasing unit 72, U-shaped bar shaped device 73, rolling device 74, the first mould 75, the first cooling device 76, the second mould Have the 77, second cooling device 78, rod bundling device 79, cutting device 70 and multigroup carry-over pinch rolls;The first modeling positioned at production line side Expect that extruder 81, the second plastic extruder 82 are single screw extrusion machine or double screw extruder, the first plastic extruder 81 passes through The mould 75 of first flange 83 and first is connected, and the second plastic extruder 82 is connected by second flange 85, the first plastic extruder 81 extrusion transition zones 31,32, the extrusion plastic layer 201,202 of the second plastic extruder 82;U-shaped bar shaped device 73 is by full wafer strip Coiled metal level raw material is rolled into U-shaped bar, and the U-shaped article after roll forming is through the first mould 75, the first cooling device 76, the Two molds 77, the second cooling device 78, the first mould 75, the second mould 77 are respectively by transition zone 31,32 and plastic layer 201,202 Coat, be wrapped on metal level 101,102, and through the first cooling device 76, the cooling and shaping of the second cooling device 78;Multigroup traction Roller is clamped and drives metal level raw material respectively, the operation of U-shaped bar, hollow glass heat insulating bar synchronous uniform velocity;The material of carry-over pinch rolls is rubber Glue or polyurethane or steel;The number of plies of multiple glazing is N, N >=3.
Hollow glass heat insulating bar manufacturing equipment, the U-shaped bar shaped device 73 include multigroup continuous roll forming steel rider, often Group steel rider spacing is adjustable, can be molded different in width W U-shaped bar, W=8-15mm;Steel rider changes axial dimension using adjustable gasket, It is molded different height H U-shaped bar, H=5-9mm;
The rolling device 74 rolls through hole 10 by the way of the synchronous rotary of rod, lower roll on a pair, and upper roller is with more The individual drift being uniformly distributed along the circumference, lower roll carry and upper roller corresponding to multiple cavity plates being uniformly distributed along the circumference, drift is located in cavity plate, U When shape bar is by upper rod, lower roll, drift and cavity plate roll out through hole 10;Drift, cavity plate row's arrangement above in the axial direction;
The rod bundling device 79 includes upper bundle roller, snub pulley, and upper to prick uniform multiple draw points on roller circumference, draw point head carries Tip, the draw point axially more than a row arrange that snub pulley holds the lower end of heat insulating strip, and upper bundle roller, snub pulley at the uniform velocity rotate, steel Pin is penetrated at the upper plane 21,25 for the plastic layer 201,202 for just cooling down or not cooling down completely also, forms moisture absorption aperture 24.
Hollow glass heat insulating bar manufacturing equipment, the first cooling device 76 and the second cooling device 78 have cooling duct, cooling Passage is connected with cooling water;Core 77-1 and the second mould 77 are fixedly connected at spreader, are coated with the U-shaped of transition zone 31,32 Bar passes through the mold cavity that core 77-1 and the second mould 77 enclose;
The cutting device 70 includes being fixed on saw blade on follow-up trolley, cutting collection device, during severing, clamping machine Structure clamps hollow glass heat insulating bar, saw blade, follow-up trolley and hollow glass heat insulating bar synchronizing moving, saw blade circumgyration incision, After cutting, follow-up trolley retracts original position;Cutting collection device is located at the lower section of saw blade, collects cutting.
The equipment also includes electrical control cubicles, industrial computer, touch-screen and control software, and control device works automatically, realizes Intelligent control.
Other compositions and annexation are identical with embodiment one or two.
Embodiment four:As shown in figs. 7-14, it is a kind of to be used to produce hollow glass heat insulating bar manufacturing equipment, hollow glass Glass heat insulating strip is used to manufacture two layers of double glazing or multiple glazing, manufactures Fig. 7, Fig. 8 hollow glass heat insulating bar, and manufacture is set Equipment described in standby and embodiment three differs part, simply the first mould 75, the first cooling device 76, the second mould 77th, the second cooling device 78 and hollow glass heat insulating bar section are corresponding, and plastic layer 201,202 is not by metal level 101,102 It is fully wrapped around inside, there is no plastic layer 201,202 positioned at the outer surface of the both sides vertical plane of transition zone 31,32.
Other compositions and annexation are identical with embodiment one, two or three.
Embodiment five:As shown in figures 1-15, using hollow glass heat insulating bar manufacturing equipment, production double glazing every The method of hot bar, comprises the following steps:
The coiled metal level raw material of full wafer strip is unreeled into conveying on the unwinding equipment of unwinding device 71;
The metal level raw material of conveying will be unreeled, solvent oil removing is carried out by solvent degreasing unit or plasma degreasing unit 72 Processing or plasma oil removal treatment;
Above-mentioned metal level raw material roll forming is described U-shaped bar by U-shaped bar shaped device 73;
Or rolling device 74 is used, the uniform through hole 10 of a more than row is rolled in the bottom surface 15,19 of metal level 101,102;
First plastic extruder 81, the first mould 75 and the first cooling device 76 coating transition zone 31,32, the U-shaped bar Through the first mould 75, the first plastic extruder 81 extrudes transition zone raw material, coats the surfaces externally and internally of U-shaped bar after shaping, Cooling and shaping, form transition zone 31,32;
Second plastic extruder 82, the second mould 77 and the coating plastic layer 201,202 of the second cooling device 78, were coated with The U-shaped bar for crossing layer 31,32 passes through the second mould 77, the extrusion plastic layer raw material of the second plastic extruder 82, be coated on transition zone 31, On 32 surface, cooling and shaping, plastic layer 201,202 is formed;
At the upper plane 21,25 of plastic layer 201,202, gone out using the draw point roll forming of rod bundling device 79 more than a row uniform Arrange moisture absorption aperture 24;
The severing hollow glass heat insulating bar of cutting device 70;
Above-mentioned steps can individually carry out being molded hollow glass heat insulating bar, in order to improve production efficiency, reduce cost, save former Material, improves yield rate, and preferable hollow glass heat insulating bar manufacturing process is to combine above-mentioned technical process in a production line On, as illustrated in figs. 13-15, implement according to above-mentioned steps.
Other compositions and annexation are identical with embodiment one, two, three or four.
Above-described embodiment description is understood that and using the present invention for the ease of the those of ordinary skill of technical field.It is familiar with Those skilled in the art can easily make various modifications to these embodiments, and General Principle application described herein Into other embodiment without by creative work.Therefore, the invention is not restricted to above-mentioned embodiment, every ability The technical scheme of equivalents either equivalence replacement, all falls within this hair obtained from the enlightenment of the field technique technique according to the invention Within bright rights protection scope.

Claims (9)

1. a kind of hollow glass heat insulating bar includes plastic layer (201,202), transition zone (31,32), metal level (101,102), its It is characterized in:Metal level (101,102) is that the upper end of strip has the U-shaped bar of upper bending section (11,16), the bottom in U-shaped bar section Face (15,19) and two sides (12,17) are planes and are mutually perpendicular to that U-shaped two bottom sides respectively have a bending deformation to delay Rush area, buffering area is outstanding circular arc A (13) and circular arc B (14) coupling parts that cave inward are either outstanding Circular arc C (18) part, or plastic layer (201,202) be not fully wrapped around by metal level (101,102), i.e., positioned at transition zone The outer surface of the both sides vertical plane of (31,32) does not have plastic layer (201,202);Metal level (101,102) is in coating transition zone Solvent oil removal treatment or plasma surface oil removal treatment are carried out before (31,32);Transition zone (31,32) is coated in metal level The surfaces externally and internally of (101,102), plastic layer (201,202) is coated on the surface of the transition zone (31,32), positioned at its surface Inside and outside and and its with the shape, plastic layer (201,202), metal level (101,102) are bonded in one by transition zone (31,32) Rise, the upper plane (21,25) of plastic layer (201,202) connects with the upper end of two side walls (22,26), encloses substantially rectangular Shape;Length direction extends along rectangular vertical direction, and the space segment (51,52) of rectangle is used to store moisture absorption molecular sieve (7), Upper plane (21,25) is provided with multiple moisture absorption apertures (24) along its length;
Plasma surface oil removal treatment makes that metal level (101,102) surface is crude, surface tension substantially increases, and adds attachment Power, adhesive strength, shear strength significantly improve;
The bottom surface (15,19) in U-shaped bar section is provided with more than a row uniform through hole (10), transition zone (31,32) and plastic layer The bottom wall (23,27) of (201,202) connects as one through the through hole (10) on bottom surface (15,19), and bonding strength is higher, uses Life-span is longer.
2. hollow glass heat insulating bar according to claim 1, it is characterised in that:The material of plastic layer (201,202) is second Alkene-ethenol copolymer or polypropylene or polyethylene or polyamide or polyurethane, thickness 0.5-1mm.
3. hollow glass heat insulating bar according to claim 1, it is characterised in that:Transition zone (31,32) is that low molecule amount is low The adhesive of melt polypropylene or polyethylene, thickness 0.01-0.1mm.
4. hollow glass heat insulating bar according to claim 1, it is characterised in that:Metal level (101,102) be stainless steel or Galvanized steel plain sheet or aluminium alloy, thickness 0.1-0.3mm.
5. hollow glass heat insulating bar according to claim 1, it is characterised in that:More than the row of moisture absorption aperture (24) one arrange Row.
6. a kind of be used to produce any described hollow glass heat insulating bar manufacturing equipments of claim 1-5, hollow glass heat insulating bar For manufacturing two layers of double glazing or multiple glazing, it is characterised in that:Equipment includes being sequentially arranged in center line Identical tension unwinding device (71), solvent degreasing unit or plasma degreasing unit (72), U-shaped bar shaped device (73), rolling dress Put (74), the first mould (75), the first cooling device (76), the second mould (77), the second cooling device (78), rod bundling device (79), cutting device (70);The rolling device (74) rolls through hole by the way of the synchronous rotary of rod, lower roll on a pair (10), upper roller carries multiple drifts being uniformly distributed along the circumference, lower roll carry and upper roller corresponding to multiple cavity plates being uniformly distributed along the circumference, punching Head is in cavity plate, and when U-shaped bar is by upper rod, lower roll, drift and cavity plate roll out through hole (10);Drift, cavity plate are in axial side To row's arrangement above;The first plastic extruder (81), the second plastic extruder (82) positioned at production line side are single screw rod Extruder or double screw extruder, the first plastic extruder (81) are connected by first flange (83) and the first mould (75), the Two plastic extruders (82) are connected by second flange (85), the first plastic extruder (81) extrusion transition zone (31,32), and second Plastic extruder (82) extrusion plastic layer (201,202);U-shaped bar shaped device (73) is by the coiled metal level raw material of full wafer strip Be rolled into U-shaped bar, the U-shaped bar after roll forming through the first mould (75), the first cooling device (76), the second mould (77), Second cooling device (78), the first mould (75), the second mould (77) respectively by transition zone (31,32) and plastic layer (201, 202) coat, be wrapped on metal level (101,102), and cool down and determine through the first cooling device (76), the second cooling device (78) Type;Multigroup carry-over pinch rolls are clamped and drive metal level raw material respectively, the operation of U-shaped bar, hollow glass heat insulating bar synchronous uniform velocity;Carry-over pinch rolls Material be rubber or polyurethane or steel;The number of plies of multiple glazing is N, N >=3.
7. hollow glass heat insulating bar manufacturing equipment according to claim 6, it is characterised in that:The U-shaped bar shaped device (73) multigroup continuous roll forming steel rider is included, every group of steel rider spacing is adjustable, can be molded different in width W U-shaped bar;Steel rider uses Adjustable gasket changes axial dimension, shaping different height H U-shaped bar;
The rod bundling device (79) includes upper bundle roller, snub pulley, and upper to prick uniform multiple draw points on roller circumference, draw point head is with point End, the draw point axially more than a row arrange that snub pulley holds the lower end of heat insulating strip, and upper bundle roller, snub pulley at the uniform velocity rotate, draw point Upper plane (the 21,25) place for the plastic layer (201,202) for just cooling down or not cooling down completely also is penetrated, forms moisture absorption aperture (24)。
8. hollow glass heat insulating bar manufacturing equipment according to claim 6, it is characterised in that:First cooling device (76) and Second cooling device (78) has cooling duct, and cooling duct is connected with cooling water;Core (77-1) and the second mould (77) are shunting It is fixedly connected at shuttle, is coated with the mould that the U-shaped bar of transition zone (31,32) passes through core (77-1) and the second mould (77) to enclose Die cavity;
The cutting device (70) includes being fixed on saw blade on follow-up trolley, cutting collection device, during severing, clamp system Hollow glass heat insulating bar is clamped, saw blade, follow-up trolley and hollow glass heat insulating bar synchronizing moving, saw blade circumgyration incision, is cut After cutting, follow-up trolley retracts original position;Cutting collection device is located at the lower section of saw blade, collects cutting;
The equipment also includes electrical control cubicles, industrial computer, touch-screen and control software, and control device works automatically, realizes intelligence Control.
9. according to any described hollow glass heat insulating bars of claim 1-5, hollow glass heat insulating bar manufacturing equipment, production are utilized The method of hollow glass heat insulating bar, comprises the following steps:
The coiled metal level raw material of full wafer strip is unreeled into conveying on unwinding device (71);
By metal level raw material, solvent oil removal treatment or plasma are carried out by solvent degreasing unit or plasma degreasing unit (72) Oil removal treatment;
Above-mentioned metal level raw material roll forming is described U-shaped bar by U-shaped bar shaped device (73);
Using rolling device (74), the uniform through hole (10) of a more than row is rolled in the bottom surface of metal level (101,102) (15,19);
First plastic extruder (81), the first mould (75) and the first cooling device (76) coating transition zone (31,32), the U Shape bar passes through the first mould (75), the first plastic extruder (81) extrusion transition zone raw material, coats the interior of U-shaped bar after shaping Outer surface, cooling and shaping, form transition zone (31,32);
Second plastic extruder (82), the second mould (77) and the second cooling device (78) coating plastic layer (201,202), coating The U-shaped bar of transition zone (31,32) passes through the second mould (77), the second plastic extruder (82) extrusion plastic layer raw material, cladding On the surface of transition zone (31,32), cooling and shaping, plastic layer (201,202) is formed;
At upper plane (21,25) place of plastic layer (201,202), gone out more than a row using the draw point roll forming of rod bundling device (79) Cloth arrangement moisture absorption aperture (24);
Cutting device (70) severing hollow glass heat insulating bar;
Above-mentioned steps can individually carry out being molded hollow glass heat insulating bar, and hollow glass heat insulating bar manufacturing process is by above-mentioned technique mistake Cheng Zuhe is implemented on a production line according to above-mentioned steps.
CN201610156454.7A 2016-03-17 2016-03-17 Hollow glass heat insulating bar and manufacturing equipment Active CN105672833B (en)

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CN112440455B (en) * 2020-11-02 2023-04-14 河北工业大学 Warm limit parting bead of cavity glass production line of moulding plastics
CN113733456B (en) * 2021-11-05 2022-02-08 徐州春秋塑料制品有限公司 Warm limit of cavity glass space stop bar colloid extrusion design processing equipment

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