CN109334180A - A kind of house ornamentation honeycomb composite plate and its production line and production technology - Google Patents
A kind of house ornamentation honeycomb composite plate and its production line and production technology Download PDFInfo
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- CN109334180A CN109334180A CN201811120048.0A CN201811120048A CN109334180A CN 109334180 A CN109334180 A CN 109334180A CN 201811120048 A CN201811120048 A CN 201811120048A CN 109334180 A CN109334180 A CN 109334180A
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- plate
- dash board
- honeycomb composite
- roll
- roller
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- 238000004519 manufacturing process Methods 0.000 title claims abstract description 72
- 239000002131 composite material Substances 0.000 title claims abstract description 68
- 238000005516 engineering process Methods 0.000 title claims abstract description 31
- 239000000463 material Substances 0.000 claims abstract description 23
- 238000005299 abrasion Methods 0.000 claims abstract description 18
- 239000003365 glass fiber Substances 0.000 claims abstract description 16
- 150000001875 compounds Chemical class 0.000 claims abstract description 12
- 238000007710 freezing Methods 0.000 claims abstract description 12
- 230000008014 freezing Effects 0.000 claims abstract description 12
- 230000001413 cellular effect Effects 0.000 claims abstract description 5
- 238000010438 heat treatment Methods 0.000 claims description 21
- 238000005520 cutting process Methods 0.000 claims description 19
- 230000006835 compression Effects 0.000 claims description 15
- 238000007906 compression Methods 0.000 claims description 15
- 238000003490 calendering Methods 0.000 claims description 12
- 238000001816 cooling Methods 0.000 claims description 8
- 238000009826 distribution Methods 0.000 claims description 8
- 230000005540 biological transmission Effects 0.000 claims description 6
- 239000011248 coating agent Substances 0.000 claims description 3
- 238000000576 coating method Methods 0.000 claims description 3
- 238000001125 extrusion Methods 0.000 claims description 3
- 238000005096 rolling process Methods 0.000 claims description 3
- 239000000758 substrate Substances 0.000 claims description 3
- 230000001360 synchronised effect Effects 0.000 claims description 3
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims description 3
- 238000005098 hot rolling Methods 0.000 claims description 2
- 230000000694 effects Effects 0.000 abstract description 6
- 230000001070 adhesive effect Effects 0.000 abstract description 5
- 238000000034 method Methods 0.000 abstract description 4
- 230000006798 recombination Effects 0.000 abstract description 4
- 238000005215 recombination Methods 0.000 abstract description 4
- 239000000853 adhesive Substances 0.000 abstract description 3
- 230000021615 conjugation Effects 0.000 abstract description 3
- 238000009413 insulation Methods 0.000 abstract description 3
- 230000007613 environmental effect Effects 0.000 abstract description 2
- 238000004134 energy conservation Methods 0.000 abstract 1
- 239000004743 Polypropylene Substances 0.000 description 14
- 229920001155 polypropylene Polymers 0.000 description 14
- 238000010586 diagram Methods 0.000 description 3
- 238000003825 pressing Methods 0.000 description 3
- 230000001771 impaired effect Effects 0.000 description 2
- 230000002035 prolonged effect Effects 0.000 description 2
- -1 Polypropylene Polymers 0.000 description 1
- 239000007767 bonding agent Substances 0.000 description 1
- 239000004568 cement Substances 0.000 description 1
- 238000007766 curtain coating Methods 0.000 description 1
- 230000007812 deficiency Effects 0.000 description 1
- 239000011521 glass Substances 0.000 description 1
- 230000000505 pernicious effect Effects 0.000 description 1
- 239000004033 plastic Substances 0.000 description 1
- 239000011120 plywood Substances 0.000 description 1
- 238000005057 refrigeration Methods 0.000 description 1
- 238000006467 substitution reaction Methods 0.000 description 1
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B27/00—Layered products comprising a layer of synthetic resin
- B32B27/06—Layered products comprising a layer of synthetic resin as the main or only constituent of a layer, which is next to another layer of the same or of a different material
- B32B27/08—Layered products comprising a layer of synthetic resin as the main or only constituent of a layer, which is next to another layer of the same or of a different material of synthetic resin
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B27/00—Layered products comprising a layer of synthetic resin
- B32B27/18—Layered products comprising a layer of synthetic resin characterised by the use of special additives
- B32B27/20—Layered products comprising a layer of synthetic resin characterised by the use of special additives using fillers, pigments, thixotroping agents
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B27/00—Layered products comprising a layer of synthetic resin
- B32B27/32—Layered products comprising a layer of synthetic resin comprising polyolefins
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B27/00—Layered products comprising a layer of synthetic resin
- B32B27/36—Layered products comprising a layer of synthetic resin comprising polyesters
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B3/00—Layered products comprising a layer with external or internal discontinuities or unevennesses, or a layer of non-planar shape; Layered products comprising a layer having particular features of form
- B32B3/10—Layered products comprising a layer with external or internal discontinuities or unevennesses, or a layer of non-planar shape; Layered products comprising a layer having particular features of form characterised by a discontinuous layer, i.e. formed of separate pieces of material
- B32B3/12—Layered products comprising a layer with external or internal discontinuities or unevennesses, or a layer of non-planar shape; Layered products comprising a layer having particular features of form characterised by a discontinuous layer, i.e. formed of separate pieces of material characterised by a layer of regularly- arranged cells, e.g. a honeycomb structure
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B33/00—Layered products characterised by particular properties or particular surface features, e.g. particular surface coatings; Layered products designed for particular purposes not covered by another single class
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B37/00—Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding
- B32B37/06—Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding characterised by the heating method
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B37/00—Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding
- B32B37/08—Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding characterised by the cooling method
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B37/00—Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding
- B32B37/10—Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding characterised by the pressing technique, e.g. using action of vacuum or fluid pressure
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B7/00—Layered products characterised by the relation between layers; Layered products characterised by the relative orientation of features between layers, or by the relative values of a measurable parameter between layers, i.e. products comprising layers having different physical, chemical or physicochemical properties; Layered products characterised by the interconnection of layers
- B32B7/04—Interconnection of layers
- B32B7/12—Interconnection of layers using interposed adhesives or interposed materials with bonding properties
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H16/00—Unwinding, paying-out webs
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H20/00—Advancing webs
- B65H20/06—Advancing webs by friction band
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H23/00—Registering, tensioning, smoothing or guiding webs
- B65H23/02—Registering, tensioning, smoothing or guiding webs transversely
- B65H23/032—Controlling transverse register of web
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B2307/00—Properties of the layers or laminate
- B32B2307/10—Properties of the layers or laminate having particular acoustical properties
- B32B2307/102—Insulating
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B2307/00—Properties of the layers or laminate
- B32B2307/50—Properties of the layers or laminate having particular mechanical properties
- B32B2307/554—Wear resistance
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B2601/00—Upholstery
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H2701/00—Handled material; Storage means
- B65H2701/10—Handled articles or webs
- B65H2701/11—Dimensional aspect of article or web
- B65H2701/113—Size
- B65H2701/1133—Size of webs
Landscapes
- Physics & Mathematics (AREA)
- Fluid Mechanics (AREA)
- Laminated Bodies (AREA)
- Casting Or Compression Moulding Of Plastics Or The Like (AREA)
Abstract
A kind of house ornamentation honeycomb composite plate and its production line proposed by the present invention and production technology, honeycomb composite plate is compound using three layers, upper dash board is by abrasion-resistant clear plate, wear-resisting lines plate and PP glass fiber plate are combined by CPP freezing mask, core plate is the cellular board of PP material, lower dash board is PP glass fiber plate, upper dash board, core plate and lower dash board are integrated by connecting roll-in, in entire plate recombination process, non-adhesive participates in, it is a kind of safety, health, it is economical, environmental protection, energy conservation, the completely new ornament materials of sound insulation, simultaneously, its production line is also optimized, equipment conjugation is high, corresponding simple production process, the compound precision and effect of high composite plate are improved significantly, and combined strength bination improves, the quality of composite plate is greatly improved.
Description
Technical field
The present invention relates to house ornamentation plate technical field, especially a kind of house ornamentation honeycomb composite plate and its production line and life
Production. art.
Background technique
Honeycomb composite plate is with filling by two pieces of dash boards wherein to guarantee that two pieces of dash boards are cooperative together with bonding
Honeycomb middle layer is formed, and is a kind of outstanding house ornamentation plate.
However the honeycomb composite plate now used often had the following deficiencies: due to the technological problems of production equipment first,
Dash board and cellular board (honeycomb middle layer) are compound often through bonding agent, in actual use, can ooze out pernicious gas, deposit
In environmental issue;Second, when composite plate is processed, cellular board as core plate, with dash board it is compound before, lack enough machinery and lead
To, usually can there is a situation where core plates to deviate, cause the recombination site of core plate and dash board inaccurate, meanwhile, when calendering, mostly singly
Roll-in is prolonged, and stack horizontal pressure is excessive, and composite plate is easy to be damaged, finally, roll squeezer is mostly single side roll-in, for composite plate
Speech, pressing effect are bad;Based on drawbacks described above, cause existing honeycomb composite plate to exist thermal insulation noise reduction is poor, intensity is low, not ring more
The problem of guarantor.
Summary of the invention
The present invention is in view of the above-mentioned problems, disclose a kind of house ornamentation honeycomb composite plate and its production line and production technology.
Specific technical solution is as follows:
A kind of house ornamentation honeycomb composite plate and its production line and production technology, which is characterized in that the honeycomb composite plate packet
Dash board, core plate and lower dash board are included, the upper dash board is made of abrasion-resistant clear plate, wear-resisting lines plate and PP glass fiber plate, described
Abrasion-resistant clear plate is connected with wear-resisting lines plate by CPP freezing mask bonding, and the wear-resisting lines plate and PP glass fiber plate are cold by CPP
Film bonding is connected;The core plate is the cellular board of PP material, and lower dash board is PP glass fiber plate, and upper dash board, core plate and lower dash board are logical
Connection roll-in is crossed to be integrated;
The production line of the honeycomb composite plate is successively led including unreeling structure, calender system, belt roller press mechanism, the first tension
Pick-up roll, plate longitudinal cutting device, the second tension traction roller, plate infeed set-up and material receiving desk, the unreeling structure include let off roll
With core plate conveying assembly, the calender system is made of multiple groups calendering roller group, and the belt roller press mechanism includes 2 groups of extrusion dies
Block, the first tension traction roller and the second tension traction roller are made of the traction roller of 2 settings symmetrical above and below, the plate
Longitudinal cutting device and plate infeed set-up include cutting knife, and the cutting knife is controlled by pressure cylinder and fed;
The core plate conveying assembly is horizontally disposed, and the quantity of the let off roll is 4, and 4 let off roll are conveyed about core plate
Component presents three next quantity distribution, is configured, core plate conveying assembly includes core plate conveyer belt and core plate conveyer belt both ends
Guiding protecting;The calendering roller group is constituted crowded stack by 2, and 2 are symmetrical arranged crowded stack in upper and lower, and 2
Group the extrudings module is symmetrical set, squeeze module include 3 be in angular distribution roller, 3 rollers respectively into
To roller, drive roll and driven voller, it is cased with belt between the feed rolls, drive roll and driven voller, is equipped on the inside of belt and is close to skin
Heating module, compression roller and the refrigerating module of band, the heating module, compression roller and refrigerating module be set in turn in feed rolls,
Between drive roll, the compression roller is by squeezing cylinder control lifting;The guiding protecting is equipped with idler wheel telescopic rod, the rolling
It takes turns telescopic rod and guiding protecting riveting is fixed, riveting has guiding connecting plate, the horizontal two sides of the guiding connecting plate in one end
It is respectively equipped with guide roller and multiple guide rods, multiple guide rods and guide sleeve clearance fit, the guide sleeve, which is located at, leads
To on backplate, the periphery of distribution and idler wheel telescopic rod;
The production technology of the honeycomb composite plate is as follows:
(1) abrasion-resistant clear plate used in upper dash board, wear-resisting lines plate and PP glass fiber plate are placed in positioned at core plate conveying assembly
On 3 let off roll of top, lower dash board is mounted on the let off roll above core plate conveying assembly, core plate is placed into core plate
On conveying assembly, then synchronous to be sent into calender system, synchronization modulation unreels rate and core plate transmission tape speed;
(2) calender system works, and stack preheats upper dash board, core plate and lower dash board, control calendering roll temperature 100 ~
120 DEG C, and sufficiently extended, at this point, upper dash board, core plate and lower dash board tentatively combine, it is sent into belt roller press mechanism together;
(3) belt roller press mechanism works, and heating module controls temperature at 180 ~ 240 DEG C, and compression roller opposing compression, control pressure exists
1.5Mpa ~ 10Mpa carries out the hot sticky operation of roll-in, then cooling by refrigerating module, at this point, upper dash board, core plate and lower dash board are complete
At compound, honeycomb composite plate sheet material is obtained;
(4) honeycomb composite plate sheet material passes through the first tension traction roller, is sent into plate longitudinal cutting device and cuts, then passes through the second tension
Traction roller is sent into plate infeed set-up and is cut, finally obtains honeycomb composite plate finished product, is sent into material receiving desk and collects.
A kind of above-mentioned house ornamentation honeycomb composite plate and its production line and production technology, wherein the abrasion-resistant clear plate
For the abrasion-resistant clear plate of PET material.
A kind of above-mentioned house ornamentation honeycomb composite plate and its production line and production technology, wherein the wear-resisting lines plate
Use PET wearing plate for substrate, by obtained in coating PET coloured silk film on PET wearing plate.
A kind of above-mentioned house ornamentation honeycomb composite plate and its production line and production technology, wherein the idler wheel telescopic rod
For electric telescopic rod, the stack is in fusiform, and by motor driven, drive roll controls belt for the feed rolls, drive roll
Movement, feed rolls control the movement velocity of belt by adjusting with the rotational speed difference of drive roll.
A kind of above-mentioned house ornamentation honeycomb composite plate and its production line and production technology, wherein the longitudinal sectional dress of plate
Set with the cutting knife on plate infeed set-up, it is orthogonal to cut direction.
A kind of above-mentioned house ornamentation honeycomb composite plate and its production line and production technology, wherein the stack is heat
Roller, and by heat-conducting oil heating system heat supply, the heating module passes through water by heat-conducting oil heating system heat supply, refrigerating module
Device for cooling refrigeration.
A kind of above-mentioned house ornamentation honeycomb composite plate and its production line and production technology, wherein as described in step (1)
The CPP freezing mask hot sticky for roll-in is posted inside and outside wear-resisting lines plate.
The invention has the benefit that
A kind of house ornamentation honeycomb composite plate and its production line proposed by the present invention and production technology, honeycomb composite plate use three layers
Compound, upper dash board is combined by abrasion-resistant clear plate, wear-resisting lines plate and PP glass fiber plate by CPP freezing mask, and entire plate is multiple
During conjunction, non-adhesive is participated in, and is a kind of safe and healthy, economic, environmentally friendly, energy saving, sound insulation completely new ornament materials, meanwhile,
Its production line is also optimized, equipment conjugation is high, corresponding simple production process, wherein to improve answering for composite plate
Precision and effect are closed, guiding protecting is arranged in the core plate conveyor belt two sides of unreeling structure, guarantees that the transmission of core plate is stablized, can effectively prevent
Only because core position deviates, caused by recombination site it is inaccurate;Calendering prolongs roller group design using multiple pressure, rolls 2 pressures in roller group
The gap prolonged between roller reduces step by step, prevents stack horizontal pressure excessive, causes composite plate impaired, belt roller press mechanism is using double
It is designed to roll-in, can preferably guarantee the pressing effect on composite plate two sides, heating module, refrigerating module is cooperated to heat belt,
It is cooling, it can preferably guarantee adhesive effect and accelerate adhering speed, improve combined strength bination, and then increase substantially the matter of composite plate
Amount.
Detailed description of the invention
Fig. 1 is honeycomb composite plate schematic diagram.
Fig. 2 is the schematic diagram of the production line of honeycomb composite plate.
Fig. 3 is unreeling structure, calender system and belt roller press mechanism schematic diagram.
Fig. 4 is core plate conveying assembly top view.
Specific embodiment
Clear to be more clear technical solution of the present invention, the present invention is described further with reference to the accompanying drawing,
The technical characteristic of any pair of technical solution of the present invention carries out the scheme that equivalencing is obtained with conventional reasoning and each falls within guarantor of the present invention
Protect range.
A kind of house ornamentation honeycomb composite plate and its production line and production technology, which is characterized in that the honeycomb is compound
Plate 21 includes upper dash board 22, core plate 23 and lower dash board 24, and the upper dash board 22 is by abrasion-resistant clear plate 221, wear-resisting 222 and of lines plate
PP glass fiber plate 223 is constituted, and the abrasion-resistant clear plate 221 is connected with wear-resisting lines plate 222 by the bonding of CPP freezing mask 224, described
Wear-resisting lines plate 222 is connected with PP glass fiber plate 223 by the bonding of CPP freezing mask 224;The core plate 23 is the honeycomb of PP material
Plate, lower dash board 24 are PP glass fiber plate, and upper dash board 22, core plate 23 and lower dash board 24 are integrated by connecting roll-in;
The production line of the honeycomb composite plate, including the traction of unreeling structure 1, calender system 2, belt roller press mechanism 3, the first tension
Roller 41, plate longitudinal cutting device 42, the second tension traction roller 43, plate infeed set-up 44 and material receiving desk 45, the unreeling structure 1 wrap
Let off roll 4 and core plate conveying assembly 5 are included, the calender system 2 is made of multiple groups calendering roller group 6, and the belt roller press mechanism 3 is wrapped
Include 2 groups of extruding modules 7, the first tension traction roller 41 and the second tension traction roller 43 leading by 2 settings symmetrical above and below
Pick-up roll 46 is constituted, and the plate longitudinal cutting device 42 and plate infeed set-up 44 include cutting knife 47, the cutting knife 47 by
The control feeding of pressure cylinder 48;
The core plate conveying assembly 5 is horizontally disposed, and the quantity of the let off roll 4 is 2, and 2 let off roll 4 are defeated about core plate
For sending component 5 in being symmetrical arranged up and down, core plate conveying assembly 5 includes the guiding protecting at 8 both ends of core plate conveyer belt 8 and core plate conveyer belt
9;The calendering roller group 6 is constituted crowded stack 10 by 2, and 2 to crowded stack 10 in arranged symmetrically up and down, 2 groups of institutes
It states extruding module 7 to be symmetrical set, squeezing module 7 includes 3 rollers in angular distribution, and 3 rollers are respectively feeding
Roller 11, drive roll 12 and driven voller 13 are cased with belt 14, belt 14 between the feed rolls 11, drive roll 12 and driven voller 13
Inside is equipped with heating module 151, compression roller 15 and the refrigerating module 152 for being close to belt 14, the heating module 151, compression roller
15 and refrigerating module 152 be set in turn between feed rolls 11, drive roll 12, the compression roller 15 by squeeze cylinder 153 control
System lifting, the guiding protecting 9 are equipped with idler wheel telescopic rod 16, and the idler wheel telescopic rod 16 is fixed with the riveting of guiding protecting 9,
Riveting has guiding connecting plate 17 on one end, and the horizontal two sides of the guiding connecting plate 17 are respectively equipped with guide roller 18 and multiple lead
To bar 19, multiple guide rods 19 and 20 clearance fit of guide sleeve, the guide sleeve 20 are located on guiding protecting 9, distribution and
The periphery of idler wheel telescopic rod 16;
The production technology of the honeycomb composite plate is as follows:
(1) abrasion-resistant clear plate used in upper dash board, wear-resisting lines plate and PP glass fiber plate are placed in positioned at core plate conveying assembly
On 3 let off roll of top, lower dash board is mounted on the let off roll above core plate conveying assembly, core plate is placed into core plate
On conveying assembly, then synchronous to be sent into calender system, synchronization modulation unreels rate and core plate transmission tape speed;
(2) calender system works, and stack preheats upper dash board, core plate and lower dash board, control calendering roll temperature 100 ~
120 DEG C, and sufficiently extended, at this point, upper dash board, core plate and lower dash board tentatively combine, it is sent into belt roller press mechanism together;
(3) belt roller press mechanism works, and heating module controls temperature at 180 ~ 240 DEG C, and compression roller opposing compression, control pressure exists
1.5Mpa ~ 10Mpa carries out the hot sticky operation of roll-in, then cooling by refrigerating module, at this point, upper dash board, core plate and lower dash board are complete
At compound, honeycomb composite plate sheet material is obtained;
(4) honeycomb composite plate sheet material passes through the first tension traction roller, is sent into plate longitudinal cutting device and cuts, then passes through the second tension
Traction roller is sent into plate infeed set-up and is cut, finally obtains honeycomb composite plate finished product, is sent into material receiving desk and collects.
A kind of above-mentioned house ornamentation honeycomb composite plate and its production line and production technology, wherein the abrasion-resistant clear plate
For the abrasion-resistant clear plate of PET material.
A kind of above-mentioned house ornamentation honeycomb composite plate and its production line and production technology, wherein the wear-resisting lines plate
Use PET wearing plate for substrate, by obtained in coating PET coloured silk film on PET wearing plate.
A kind of above-mentioned house ornamentation honeycomb composite plate and its production line and production technology, wherein the idler wheel telescopic rod
16 be electric telescopic rod, and the stack 10 is in fusiform, and the feed rolls 11, drive roll 12 pass through motor driven, drive roll
12 control belts 14 move, and feed rolls 11 control the movement velocity of belt 14 by adjusting with the rotational speed difference of drive roll.
A kind of above-mentioned house ornamentation honeycomb composite plate and its production line and production technology, wherein the longitudinal sectional dress of plate
The cutting knife 47 on 42 and plate infeed set-up 44 is set, it is orthogonal to cut direction.
A kind of above-mentioned house ornamentation honeycomb composite plate and its production line and production technology, wherein the stack 10 is
Hot-rolling, and by heat-conducting oil heating system heat supply, the heating module 151 passes through heat-conducting oil heating system heat supply, refrigerating module
152 are freezed by water cooling plant.
A kind of above-mentioned house ornamentation honeycomb composite plate and its production line and production technology, wherein as described in step (1)
The CPP freezing mask 224 hot sticky for roll-in is posted inside and outside wear-resisting lines plate 222.
It is multiple to disclose a kind of honeycomb for a kind of house ornamentation honeycomb composite plate and its production line and production technology of the present embodiment
Plywood and the production line produced for honeycomb composite plate, honeycomb composite plate are compound using three layers, wherein upper dash board is by abrasion-resistant clear
(CPP freezing mask function introduction: CPP is to pass through curtain coating in plastic cement industry by CPP freezing mask for plate, wear-resisting lines plate and PP glass fiber plate
Polypropylene (PP) film of extrusion process production, only in the longitudinal direction direction (MD), there are certain orientations, when heating is pressurized to its glass
When changing condition needed for changing, molecular chain rupture and again block are connected, and enough combinations are provided between plate different material layer
Power) be combined, in entire plate recombination process, non-adhesive is participated in, be it is a kind of it is safe and healthy, economical, environmentally friendly, energy saving, every
The completely new ornament materials of sound;While being improved to composite plate, its production line is also optimized, equipment conjugation
Height, corresponding production technology are also simple, wherein for the compound precision and effect for improving composite plate, the core plate transmission of unreeling structure
Band two sides be arranged guiding protecting, guarantee core plate transmission stablize, can effectively prevent because core position deviate, caused by compound position
It sets inaccurate;Calendering prolongs roller group design using multiple pressure, and roll the gap in roller group between 2 stacks reduces step by step, prevents from rolling
Roller horizontal pressure is excessive, causes composite plate impaired, and belt roller press mechanism is designed using two-way roll-in, can preferably guarantee composite plate two
The pressing effect in face, cooperation heating module, refrigerating module heat belt, are cooling, can preferably guarantee adhesive effect and accelerate
Adhering speed improves combined strength bination, and then increases substantially the quality of composite plate.
The foregoing is only a preferred embodiment of the present invention, but scope of protection of the present invention is not limited thereto,
In the technical scope disclosed by the present invention, any changes or substitutions that can be easily thought of by anyone skilled in the art,
It should be covered by the scope of protection of the present invention.Therefore, protection scope of the present invention should be with the protection scope of claims
Subject to.
Claims (7)
1. a kind of house ornamentation honeycomb composite plate and its production line and production technology, which is characterized in that the honeycomb composite plate
Including upper dash board, core plate and lower dash board, the upper dash board is made of abrasion-resistant clear plate, wear-resisting lines plate and PP glass fiber plate, institute
It states abrasion-resistant clear plate and is connected with wear-resisting lines plate by CPP freezing mask bonding, the wear-resisting lines plate and PP glass fiber plate pass through CPP
Freezing mask bonding is connected;The core plate is the cellular board of PP material, and lower dash board is PP glass fiber plate, upper dash board, core plate and lower dash board
It is integrated by connecting roll-in;
The production line of the honeycomb composite plate is successively led including unreeling structure, calender system, belt roller press mechanism, the first tension
Pick-up roll, plate longitudinal cutting device, the second tension traction roller, plate infeed set-up and material receiving desk, the unreeling structure include let off roll
With core plate conveying assembly, the calender system is made of multiple groups calendering roller group, and the belt roller press mechanism includes 2 groups of extrusion dies
Block, the first tension traction roller and the second tension traction roller are made of the traction roller of 2 settings symmetrical above and below, the plate
Longitudinal cutting device and plate infeed set-up include cutting knife, and the cutting knife is controlled by pressure cylinder and fed;
The core plate conveying assembly is horizontally disposed, and the quantity of the let off roll is 4, and 4 let off roll are conveyed about core plate
Component presents three next quantity distribution, is configured, core plate conveying assembly includes core plate conveyer belt and core plate conveyer belt both ends
Guiding protecting;The calendering roller group is constituted crowded stack by 2, and 2 are symmetrical arranged crowded stack in upper and lower, and 2
Group the extrudings module is symmetrical set, squeeze module include 3 be in angular distribution roller, 3 rollers respectively into
To roller, drive roll and driven voller, it is cased with belt between the feed rolls, drive roll and driven voller, is equipped on the inside of belt and is close to skin
Heating module, compression roller and the refrigerating module of band, the heating module, compression roller and refrigerating module be set in turn in feed rolls,
Between drive roll, the compression roller is by squeezing cylinder control lifting;The guiding protecting is equipped with idler wheel telescopic rod, the rolling
It takes turns telescopic rod and guiding protecting riveting is fixed, riveting has guiding connecting plate, the horizontal two sides of the guiding connecting plate in one end
It is respectively equipped with guide roller and multiple guide rods, multiple guide rods and guide sleeve clearance fit, the guide sleeve, which is located at, leads
To on backplate, the periphery of distribution and idler wheel telescopic rod;
The production technology of the honeycomb composite plate is as follows:
(1) abrasion-resistant clear plate used in upper dash board, wear-resisting lines plate and PP glass fiber plate are placed in positioned at core plate conveying assembly
On 3 let off roll of top, lower dash board is mounted on the let off roll above core plate conveying assembly, core plate is placed into core plate
On conveying assembly, then synchronous to be sent into calender system, synchronization modulation unreels rate and core plate transmission tape speed;
(2) calender system works, and stack preheats upper dash board, core plate and lower dash board, control calendering roll temperature 100 ~
120 DEG C, and sufficiently extended, at this point, upper dash board, core plate and lower dash board tentatively combine, it is sent into belt roller press mechanism together;
(3) belt roller press mechanism works, and heating module controls temperature at 180 ~ 240 DEG C, and compression roller opposing compression, control pressure exists
1.5Mpa ~ 10Mpa carries out the hot sticky operation of roll-in, then cooling by refrigerating module, at this point, upper dash board, core plate and lower dash board are complete
At compound, honeycomb composite plate sheet material is obtained;
(4) honeycomb composite plate sheet material passes through the first tension traction roller, is sent into plate longitudinal cutting device and cuts, then passes through the second tension
Traction roller is sent into plate infeed set-up and is cut, finally obtains honeycomb composite plate finished product, is sent into material receiving desk and collects.
2. a kind of house ornamentation honeycomb composite plate as described in claim 1 and its production line and production technology, which is characterized in that
The abrasion-resistant clear plate is the abrasion-resistant clear plate of PET material.
3. a kind of house ornamentation honeycomb composite plate as described in claim 1 and its production line and production technology, which is characterized in that
The wear-resisting lines plate uses PET wearing plate for substrate, by obtained in coating PET coloured silk film on PET wearing plate.
4. a kind of house ornamentation honeycomb composite plate as described in claim 1 and its production line and production technology, which is characterized in that
The idler wheel telescopic rod is electric telescopic rod, and the stack is in fusiform, and the feed rolls, drive roll pass through motor driven,
Drive roll controls belt movement, and feed rolls control the movement velocity of belt by adjusting with the rotational speed difference of drive roll.
5. a kind of house ornamentation honeycomb composite plate as described in claim 1 and its production line and production technology, which is characterized in that
Cutting knife on the plate longitudinal cutting device and plate infeed set-up, it is orthogonal to cut direction.
6. a kind of house ornamentation honeycomb composite plate as described in claim 1 and its production line and production technology, which is characterized in that
The stack is hot-rolling, and by heat-conducting oil heating system heat supply, the heating module passes through heat-conducting oil heating system heat supply,
Refrigerating module is freezed by water cooling plant.
7. a kind of house ornamentation honeycomb composite plate as described in claim 1 and its production line and production technology, which is characterized in that
The CPP freezing mask hot sticky for roll-in is posted inside and outside wear-resisting lines plate as described in step (1).
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Publication number | Priority date | Publication date | Assignee | Title |
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CN110185252A (en) * | 2019-05-08 | 2019-08-30 | 句容市茵嘉新材料科技有限公司 | A kind of building template of Novel light high-strength |
CN114179400A (en) * | 2021-12-15 | 2022-03-15 | 苏州市华研富士新材料有限公司 | Production device and process of high-strength high-temperature-resistant glass fiber composite board |
CN114633489A (en) * | 2022-03-23 | 2022-06-17 | 东莞凯泽科技有限公司 | Production process for manufacturing honeycomb bent plate and honeycomb plate production line |
WO2022242090A1 (en) * | 2021-05-19 | 2022-11-24 | 中建材创新科技研究院有限公司 | Accurate centering system for processing gypsum-based building materials and control system |
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Publication number | Priority date | Publication date | Assignee | Title |
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CN114633489B (en) * | 2022-03-23 | 2024-03-12 | 东莞凯泽科技有限公司 | Production process for manufacturing honeycomb bending plate |
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