Saggar
Technical field
The present invention relates to a kind of saggar, particularly to a kind of saggar for anode material of lithium battery roasting.
Background technology
Anode material of lithium battery has to pass through the roasting of high temperature kiln, sintering process must adopt saggar to load, the raw material adopted due to anode material of lithium battery can decompose in building-up process and produces penetrating power and saggar is eroded by the strong lithium oxide of reactivity, easily peel off, the problem such as efflorescence, the service life of saggar is typically in less than 16 times. For corrosion resistance and the service life of saggar, research and development corrosion resistance is good, and long-life saggar has ten important effects for production and the technological progress of anode material of lithium battery.
Summary of the invention
It is an object of the invention to provide a kind of corrosion resistance for anode material of lithium battery roasting good, cheap, the saggar of long service life and manufacturing process thereof.
The above technical purpose of the present invention has the technical scheme that
A kind of saggar, forms the cavity for roasting including bottom surface and sidewall, described bottom surface and sidewall, and described saggar includes matrix and working lining, and described working lining is on matrix work surface; The composition of described matrix is: mullite 30wt%~40wt%, corundum 10wt%~20wt%, Kaolin 10wt%~20wt%, alumina powder 10wt%~20wt%, quartz 10wt%~20wt%, cordierite 5wt%~10wt%; The composition of described working lining is: potash feldspar 5wt%~20wt%, vitreous silica 10wt%~20wt%, mullite 10wt%~20wt%, andalusite 12wt%~18wt%, corundum 10wt%~20wt%, alumina powder 10wt%~20wt%, zirconia powder 10wt%~20wt%.
As preferably, the granularity of described cordierite, zirconium oxide and mullite is all not more than 200 orders; Described alumina powder particle diameter is not more than 2mm.
As preferably, described andalusite is raw material andalusite; Described andalusite is that wet-milling is broken; Described Kaolin is suspension.
As preferably, the thickness proportion of described matrix and described working lining is 7:3.
As preferably, the composition of described matrix is: mullite 30wt%~40wt%, corundum 10wt%~20wt%, Kaolin 10wt%~20wt%, alumina powder 10wt%~20wt%, quartz 10wt%~20wt%, cordierite 5wt%~10wt%; The composition of described working lining is: potash feldspar 10wt%~15wt%, vitreous silica 10wt%~20wt%, mullite 10wt%~20wt%, andalusite 12wt%~18wt%, corundum 10wt%~20wt%, alumina powder 10wt%~20wt%, zirconia powder 10wt%~20wt%.
As preferably, the composition of described matrix is: mullite 30wt%~40wt%, corundum 10wt%~20wt%, Kaolin 10wt%~20wt%, alumina powder 10wt%~20wt%, quartz 10wt%~20wt%, cordierite 5wt%~10wt%; The composition of described working lining is: potash feldspar 13wt%~14wt%, vitreous silica 10wt%~20wt%, mullite 10wt%~20wt%, andalusite 12wt%~18wt%, corundum 10wt%~20wt%, alumina powder 10wt%~20wt%, zirconia powder 10wt%~20wt%.
As preferably, the composition of described matrix is: mullite 35wt%, corundum 15wt%, Kaolin 15wt%, alumina powder 15wt%, quartz 12wt%, cordierite 8wt%; The composition of described working lining is: potash feldspar 13wt%, vitreous silica 14wt%, mullite 14wt%, andalusite 14wt%, corundum 15wt%, alumina powder 15wt%, zirconia powder 15wt%.
As preferably, the composition of described matrix is: mullite 30wt%, corundum 20wt%, Kaolin 10wt%, alumina powder 20wt%, quartz 10wt%, cordierite 10wt%; The composition of described working lining is: potash feldspar 14wt%, vitreous silica 14wt%, mullite 14wt%, andalusite 14wt%, corundum 14wt%, alumina powder 15wt%, zirconia powder 15wt%.
The manufacturing process of a kind of saggar, comprises the steps:
1) by each for matrix raw material by proportioning mixing, stir 30 minutes in blender; Pressure dry-press process with 45MPa;
2) by each for working lining raw material by proportioning mixing, stir 30 minutes in blender;
3) by step 2) in be uniformly sprinkling upon on saggar matrix work surface through the working lining raw material of mix and blend, with the pressure of 60MPa, working lining raw material is pressed on matrix work surface;
4) by step 3) in the blank that obtains sinter 2 hours at 1300~1350 DEG C, then Temperature fall, prepare saggar.
As improvement, described step 3) in the pressure of 60MPa, working lining raw material is pressed on matrix work surface after, press 1 time again with same pressure.
Beneficial effects of the present invention:
(1) long service life, finds through test of many times, when saggar provided by the invention is for anode material of lithium battery roasting, average access times may be up to 30 times, far above the saggar for anode material of lithium battery roasting circulated in the market.
(2) it is firmly combined with, find through test of many times, owing to the working lining of saggar provided by the invention adding potash feldspar, when high temperature sintering, high except potash feldspar self at high temperature melting viscosity, possess outside the effect that high temperature is cementing, it is likely to react with corundum etc. define new material, the adhesion of the novel substance formed is bigger than the high temperature cementation adhesion of simple potash feldspar, can greatly improve the adhesion between each composition of working lining, also greatly improve the adhesion between working lining and matrix simultaneously, saggar entirety is made to be firmly combined with, it is beneficial to the service life increasing saggar,Owing to the operating temperature of saggar provided by the invention is 900~1000 DEG C, and potash feldspar fusing point is within the scope of 1150 ± 20 DEG C, such that it is able to avoid causing that adhesion reduces because potash feldspar is melted in saggar.
(3) thermal shock resistance is strong, owing to adding zirconia powder in the working lining of saggar provided by the invention, substantially increases the thermal shock resistance of saggar, improves the service life of saggar.
(4) excellent corrosion resistance, due to the existence of working lining, within service life, under duty, had not both had anode material of lithium battery and had permeated to saggar internal corrosion, permeated to anode material of lithium battery without the composition occurred in saggar.
(5) with low cost, in saggar provided by the invention, potash feldspar is cheap, and unit saggar material requested total price is not high, and because the existence of potash feldspar reduces sintering temperature, reduce further cost, it is simple to the marketization.
Detailed description of the invention
Embodiment one
A kind of saggar, forms the cavity for roasting including bottom surface and sidewall, described bottom surface and sidewall, and described saggar includes matrix and working lining, and described working lining is on matrix work surface; The composition of described matrix is: mullite 35wt%, corundum 15wt%, Kaolin 15wt%, alumina powder 15wt%, quartz 12wt%, cordierite 8wt%; The composition of described working lining is: potash feldspar 13wt%, vitreous silica 14wt%, mullite 14wt%, andalusite 14wt%, corundum 15wt%, alumina powder 15wt%, zirconia powder 15wt%. The granularity of described cordierite, zirconium oxide and mullite is not more than 200 orders; Described alumina powder particle diameter is not more than 2mm; The thickness proportion of described matrix and described working lining is 7:3; Described matrix first forms suspension with Kaolin, described suspension adds all the other raw materials of matrix, is so possible to prevent Kaolin not to be able to do in time to melt completely so that during the saggar molding prepared, fully do not obtain plasticity. Meanwhile, Kaolin clay suspension adds alumina powder and Kaolin can be played enhancement abrasive action, Kaolin in this way can be made uniformly to configure, it is also possible to make stock obtain the mullite phase of maximum level. Andalusite in working lining adopts raw material andalusite, when adopting calcining andalusite, the mullite skeleton that the calcining raw materials stage is formed is subject to heavy damage when pulverizing, making mullite network in manufactured goods be difficult to be formed, and adopt raw material andalusite, mullitization process carries out when firing finished product, manufactured goods can be formed complete mullitization network, thus improving the refractoriness under load of manufactured goods, simultaneously in order to make andalusite have better agglutinating property, adopt wet-milling broken andalusite; The working lining of saggar adds zirconia powder, substantially increases the thermal shock resistance of saggar, improve the service life of saggar; At high temperature melting viscosity is high except self for potash feldspar in working lining, possess outside the effect that high temperature is cementing, it is likely to react with corundum etc. define new material, the adhesion of the novel substance formed is bigger than the high temperature cementation adhesion of simple potash feldspar, the adhesion between matrix and working lining can be effectively improved, simultaneously can also be effectively improved the adhesion between each composition of working lining, make saggar entirety be firmly combined with, be conducive to improving saggar service life; Owing to the operating temperature of saggar provided by the invention is 900~1000 DEG C, and potash feldspar fusing point is within the scope of 1150 ± 20 DEG C, such that it is able to avoid causing that adhesion reduces because potash feldspar is melted in saggar; Sintering temperature also can be greatly lowered, thus reducing production cost after adding potash feldspar; Potash feldspar can also accelerate mullite and form speed, to improve the refractoriness under load of saggar.
Although potash feldspar has plurality of advantages, but in use finds through test of many times: potash feldspar content, lower than 5wt%, very easily occurs in conjunction with hypodynamic problem, cause that working lining departs from matrix;Potash feldspar content is higher than when 20wt%, and working lining vitreous phenomenon is serious, and resistance to heat shocks is not enough, it is easy to break; Potash feldspar content is above-mentioned when 10wt%~15wt% to be greatly improved in conjunction with hypodynamic problem and working lining vitreous phenomenon serious problems; Especially potash feldspar content is when 13wt%~14wt%, it is possible to takes into account adhesion problem and working lining vitreous problem simultaneously, makes both to obtain optimum efficiency.
The matrix of described saggar and each raw material of working lining mix by proportioning respectively and stir 30min respectively in blender; The matrix of described saggar is compressing with dry method, and briquetting pressure is 45MPa, and working lining raw material after mixing is uniformly sprinkling upon on matrix work surface and is pressed on matrix work surface with the pressure of 60MPa by working lining raw material; Sintering temperature is 1300 DEG C, and sintering time is 2 hours, then Temperature fall, prepares saggar. Mixing time selects 30min to take into account the uniformity of cost and material, it is ensured that the Forming Quality of saggar and mechanical strength; Working lining selects to be pressed on matrix with the pressure of 60MPa, is because finding in the fabrication process, easily causes working lining and be combined loosely with matrix when pressure is less than 60MPa, easily makes matrix deform, also can cause the waste of resource when pressure is more than 60MPa; Sintering time selects to have taken into account for 2 hours the quality of cost and saggar, it is ensured that product is mullitization as far as possible.
Embodiment two
Embodiment two and embodiment one are distinctive in that: the composition of described matrix is: mullite 30wt%, corundum 20wt%, Kaolin 10wt%, alumina powder 20wt%, quartz 10wt%, cordierite 10wt%; The composition of described working lining is: potash feldspar 14wt%, vitreous silica 14wt%, mullite 14wt%, andalusite 14wt%, corundum 14wt%, alumina powder 15wt%, zirconia powder 15wt%; When working lining raw material being pressed on matrix work surface with the pressure of 60MPa, press twice with same pressure; Described sintering temperature selects 1350 DEG C.
Embodiment three
Embodiment three and embodiment one are distinctive in that: the composition of described matrix is: mullite 40wt%, corundum 10wt%, Kaolin 20wt%, alumina powder 10wt%, quartz 15wt%, cordierite 5wt%; The composition of described working lining is: potash feldspar 15wt%, vitreous silica 10wt%, mullite 10wt%, andalusite 18wt%, corundum 17wt%, alumina powder 10wt%, zirconia powder 20wt%; When working lining raw material being pressed on matrix work surface with the pressure of 60MPa, press twice with same pressure; Described sintering temperature selects 1330 DEG C.
Embodiment four
Embodiment four and embodiment one are distinctive in that: the composition of described matrix is: mullite 30wt%, corundum 10wt%, Kaolin 14wt%, alumina powder 18wt%, quartz 20wt%, cordierite 8wt%; The composition of described working lining is: potash feldspar 10wt%, vitreous silica 20wt%, mullite 20wt%, andalusite 12wt%, corundum 10wt%, alumina powder 18wt%, zirconia powder 10wt%.
Embodiment five
Embodiment five and embodiment one are distinctive in that: the composition of described matrix is: mullite 40wt%, corundum 10wt%, Kaolin 20wt%, alumina powder 10wt%, quartz 15wt%, cordierite 5wt%; The composition of described working lining is: potash feldspar 5wt%, vitreous silica 20wt%, mullite 10wt%, andalusite 15wt%, corundum 20wt%, alumina powder 20wt%, zirconia powder 10wt%.
Embodiment six
Embodiment six and embodiment one are distinctive in that: the composition of described matrix is: mullite 35wt%, corundum 15wt%, Kaolin 15wt%, alumina powder 15wt%, quartz 12wt%, cordierite 8wt%; The composition of described working lining is: potash feldspar 20wt%, vitreous silica 15wt%, mullite 10wt%, andalusite 15wt%, corundum 10wt%, alumina powder 10wt%, zirconia powder 20wt%.
Table 1 show saggar provided by the invention and the Performance comparision of common saggar on market.
As shown in table 1:
Table 1
Note: performance described in table means the average behavior of test of many times, access times when access times refer to saggar for anode material of lithium battery roasting.
As can be seen from Table 1: the access times of saggar provided by the invention are apparently higher than the access times of saggar common on market.
The above; being only the present invention preferably detailed description of the invention, but protection scope of the present invention is not limited thereto, any those familiar with the art is in the technical scope that the invention discloses; the change that can readily occur in or replacement, all should be encompassed within protection scope of the present invention. Therefore, protection scope of the present invention should be as the criterion with the protection domain of claims.