CN108101558A - Compound saggar, preparation method and applications - Google Patents
Compound saggar, preparation method and applications Download PDFInfo
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- CN108101558A CN108101558A CN201711426751.XA CN201711426751A CN108101558A CN 108101558 A CN108101558 A CN 108101558A CN 201711426751 A CN201711426751 A CN 201711426751A CN 108101558 A CN108101558 A CN 108101558A
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- C—CHEMISTRY; METALLURGY
- C04—CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
- C04B—LIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
- C04B35/00—Shaped ceramic products characterised by their composition; Ceramics compositions; Processing powders of inorganic compounds preparatory to the manufacturing of ceramic products
- C04B35/66—Monolithic refractories or refractory mortars, including those whether or not containing clay
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- C04B—LIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
- C04B35/00—Shaped ceramic products characterised by their composition; Ceramics compositions; Processing powders of inorganic compounds preparatory to the manufacturing of ceramic products
- C04B35/01—Shaped ceramic products characterised by their composition; Ceramics compositions; Processing powders of inorganic compounds preparatory to the manufacturing of ceramic products based on oxide ceramics
- C04B35/10—Shaped ceramic products characterised by their composition; Ceramics compositions; Processing powders of inorganic compounds preparatory to the manufacturing of ceramic products based on oxide ceramics based on aluminium oxide
- C04B35/101—Refractories from grain sized mixtures
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F27—FURNACES; KILNS; OVENS; RETORTS
- F27D—DETAILS OR ACCESSORIES OF FURNACES, KILNS, OVENS, OR RETORTS, IN SO FAR AS THEY ARE OF KINDS OCCURRING IN MORE THAN ONE KIND OF FURNACE
- F27D5/00—Supports, screens, or the like for the charge within the furnace
- F27D5/0006—Composite supporting structures
- F27D5/0012—Modules of the sagger or setter type; Supports built up from them
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01M—PROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
- H01M4/00—Electrodes
- H01M4/02—Electrodes composed of, or comprising, active material
- H01M4/36—Selection of substances as active materials, active masses, active liquids
- H01M4/58—Selection of substances as active materials, active masses, active liquids of inorganic compounds other than oxides or hydroxides, e.g. sulfides, selenides, tellurides, halogenides or LiCoFy; of polyanionic structures, e.g. phosphates, silicates or borates
- H01M4/5825—Oxygenated metallic salts or polyanionic structures, e.g. borates, phosphates, silicates, olivines
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- C04B2235/02—Composition of constituents of the starting material or of secondary phases of the final product
- C04B2235/30—Constituents and secondary phases not being of a fibrous nature
- C04B2235/32—Metal oxides, mixed metal oxides, or oxide-forming salts thereof, e.g. carbonates, nitrates, (oxy)hydroxides, chlorides
- C04B2235/3205—Alkaline earth oxides or oxide forming salts thereof, e.g. beryllium oxide
- C04B2235/3206—Magnesium oxides or oxide-forming salts thereof
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- C04B2235/02—Composition of constituents of the starting material or of secondary phases of the final product
- C04B2235/30—Constituents and secondary phases not being of a fibrous nature
- C04B2235/32—Metal oxides, mixed metal oxides, or oxide-forming salts thereof, e.g. carbonates, nitrates, (oxy)hydroxides, chlorides
- C04B2235/3217—Aluminum oxide or oxide forming salts thereof, e.g. bauxite, alpha-alumina
- C04B2235/3222—Aluminates other than alumino-silicates, e.g. spinel (MgAl2O4)
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Abstract
The present invention relates to fire resisting material fields, specifically, provide a kind of compound saggar, preparation method and applications.The compound saggar includes bottom material and fabric, and the bottom material is mainly prepared by the alumine of the kaolin of certain content, talcum, alpha-aluminium oxide, alumine, grain size no more than 0.5mm, flint clay of the grain size no more than 1mm and grain size for the flint clay of 1 2mm;Aluminium titanates of the grain size of the main certain content of fabric no more than 1.5mm, corundum of the grain size no more than 1mm, corundum, titanium dioxide, alpha-aluminium oxide, magnesia and yellow starch gum of the grain size no more than 46.9 μm are prepared.The above-mentioned compound saggar has the advantages that at low cost, cost-effective, good corrosion resistance and service life are long.
Description
Technical field
The present invention relates to fire resisting material field, in particular to a kind of compound saggar, preparation method and applications.
Background technology
At present, cobalt acid lithium and ternary lithium battery are the domestic positive electrodes for widely using lithium battery at present, and most
The production of positive electrode is all made of in the synthesis process, to hold the saggar of burning in flame-proof kiln with high temperature solid phase synthesis
Material is generally based on cordierite, mullite, quartz and corundum, with cordierite composite mullite matter saggar in these materials
Products application it is most wide.The type saggar is using cordierite, mullite and corundum as raw material, adds in part of clay and micro mist
As bonding agent, the compression moulding under high tonnage press after room temperature conserves, reenters flame-proof kiln progress high temperature firing and production is made
Product.Also, the average index of domestic and international saggar consumption is that positive electrode per ton consumes 200-300 kilograms, and dosage is very big.
Mullite Cordierite Basic Sagger prepared by traditional handicraft has shortcomings, first, traditional mullite cordierite
The porosity of matter saggar is high, bulk density is small, and internal impurity component height easily issues biochemistry with the active element high temperature in lithium battery
Reaction is learned so as to cause the service life of saggar not long and easily be corroded, corrosion causes the peeling of saggar to fall into lithium battery anode material
In material, battery purity is influenced;Secondly, during mechanical pressing in order to ensure processability, it is necessary to add in kaolin and silicon is micro-
Powder class bonding agent, and easily with the elemental lithium in lithium battery occurs for such bonding agent making for chemical reaction influence saggar at high temperature
Use the service life.Above-mentioned factor ultimately results in not strong saggar corrosion-proof type, short life, thermal shock resistance difference and easy pollution is used for multiple times
Battery raw material.
Saggar passes through cold and hot reuse, and most saggars does not exceed 20 times, generally also just at 15 times or so just
It can scrap.There are two the reason for causing such case:First, saggar recycles in high temperature kiln;Second is that anode material under high temperature
Material is to the peeling caused by the erosion of saggar.In actual production, often the combined influence of two factors causes saggar to use
Service life is not high.The positive electrode of lithium battery first corrodes saggar, and especially the oxidate for lithium under high temperature has very high activity,
It can be reacted with the refractory material in saggar, the liquid phase of similar glassy state be generated under high temperature, these liquid phase ingredients are in the variation of viscosity
The solid phase surface of continuous erosion saggar down, and the stomata on saggar surface can also provide passage for these erosions, with the time
Accumulation, the alkali metal oxide of similar glassy state constantly permeates toward saggar depths, this passage is more and more deeper, corrodes and generates
Impurity it is more and more, generation eucryptite, lithium metasilicate, the eutectics ore deposit phase such as lithium aluminosilicate, along with saggar in kiln into
Go out out, the coefficient of expansion of impurity ore deposit phase has a larger difference with saggar, and hot and cold alternation is so as to causing the peeling on saggar surface, cracking etc.
Phenomenon, so as to affect the service life of saggar.
In view of this, it is special to propose the present invention.
The content of the invention
The first object of the present invention is to provide a kind of compound saggar, which has at low cost, good corrosion resistance
With service life it is long the advantages of.
The second object of the present invention is to provide a kind of preparation method of compound saggar, the conjunction of this method processing step science
Reason, simple processing, be suitble to industrialized production, the compound saggar being prepared have at low cost, cost-effective, good corrosion resistance and
The advantages of service life is long.
The third object of the present invention is in providing a kind of above-mentioned compound saggar in anode material for lithium-ion batteries production
Using can effectively reduce the production cost of anode material for lithium-ion batteries.
In order to realize the above-mentioned purpose of the present invention, spy uses following technical scheme:
The present invention provides a kind of compound saggars, and including bottom material and fabric, the bottom material is mainly by the bottom of following mass parts
Material raw material is prepared:8-16 parts of kaolin, 6-10 parts of talcum, 3-8 parts of Alpha-alumina, 20-30 parts of alumine, grain size are little
The flint clay 5-15 that 6-14 parts of alumine, grain size in 0.5mm are not more than 25-35 parts of the flint clay of 1mm and grain size is 1-2mm
Part;
The fabric is mainly prepared by the raw material of fabric of following mass parts:Grain size is not more than the aluminium titanates 25- of 1.5mm
35 parts, grain size no more than 15-25 part of the corundum of 1mm, grain size be not more than 46.9 μm 20-30 parts of corundum, 8-12 parts of titanium dioxide, α-
2-4 parts of 12-16 parts of aluminium oxide, 0.5-1.5 parts of magnesia and yellow starch gum.
As further preferred technical solution, the bottom material is mainly prepared by the bottom material raw material of following mass parts:
10-15 parts of kaolin, 6-9 parts of talcum, 4-7 parts of Alpha-alumina, 22-28 parts of alumine, grain size are not more than the high alumina alum of 0.5mm
Flint clay 27-33 part of the 7-12 parts native, grain size no more than 1mm and 6-13 parts of the flint clay that grain size is 1-2mm;
The fabric is mainly prepared by the raw material of fabric of following mass parts:Grain size is not more than the aluminium titanates 27- of 1.5mm
33 parts, grain size no more than 16-23 part of the corundum of 1mm, grain size be not more than 46.9 μm 21-28 parts of corundum, 8-11 parts of titanium dioxide, α-
2-3 parts of 12-15 parts of aluminium oxide, 0.6-1.4 parts of magnesia and yellow starch gum.
As further preferred technical solution, the bottom material is mainly prepared by the bottom material raw material of following mass parts:
10-14 parts of kaolin, 7-9 parts of talcum, 4-6 parts of Alpha-alumina, 23-28 parts of alumine, grain size are not more than the high alumina alum of 0.5mm
Flint clay 27-32 part of the 8-12 parts native, grain size no more than 1mm and 6-12 parts of the flint clay that grain size is 1-2mm;
The fabric is mainly prepared by the raw material of fabric of following mass parts:Grain size is not more than the aluminium titanates 27- of 1.5mm
32 parts, grain size no more than 16-22 part of the corundum of 1mm, grain size be not more than 46.9 μm 22-28 parts of corundum, 9-11 parts of titanium dioxide, α-
2-3 parts of 13-15 parts of aluminium oxide, 0.7-1.3 parts of magnesia and yellow starch gum.
As further preferred technical solution, the mass ratio of the bottom material and fabric is 7-9:1-3.
As further preferred technical solution, corundum of the grain size no more than 1mm is replaced with into point of the grain size no more than 1mm
Corundum of the grain size no more than 46.9 μm is replaced with spinelle of the grain size no more than 46.9 μm by spar.
The present invention also provides a kind of preparation methods of above-mentioned compound saggar, comprise the following steps:
(a) the bottom material raw material of formula ratio is uniformly mixed, then adds in bonding agent and be uniformly mixed to obtain bottom material mixture again;
(b) raw material of fabric of formula ratio is uniformly mixed, then adds in bonding agent and be uniformly mixed to obtain fabric mixture again;
(c) bottom material mixture and fabric mixture are added in into mold successively, then shaping obtains blank, and blank is through supporting
Shield is dried and burnt till up to the compound saggar.
As further preferred technical solution, the bonding agent includes spent pulping liquor, the addition of the spent pulping liquor
For 8%-12%.
As further preferred technical solution, when the time of maintenance is 10-14 small.
As further preferred technical solution, the temperature burnt till is 1360-1410 DEG C, when soaking time is 3-5 small.
The present invention also provides a kind of application of above-mentioned compound saggar in anode material for lithium-ion batteries production.
Compared with prior art, beneficial effects of the present invention are:
Compound saggar provided by the invention includes bottom material and fabric, and bottom material is mainly by kaolin, talcum, Alpha-alumina, height
The flint clay of bauxite, the alumine of specified particle diameter and specified particle diameter is prepared, and more than bottom material raw material sources enrich, price
It is cheap, therefore the cost of above-mentioned bottom material is relatively low;Fabric mainly by the aluminium titanates of specified particle diameter, the corundum of specified particle diameter, titanium dioxide,
Alpha-alumina, magnesia and yellow starch gum are prepared, and each raw material of fabric cooperates, and makes it have good corrosion resistance.On
Stating compound saggar, not only cost is relatively low, good corrosion resistance, and the raw material of particular types and grain size causes between bottom material and fabric
Coefficient of thermal expansion matches, and ensures that coefficient of thermal expansion, thermal shock resistance of the saggar with very little are strong, and saggar was using
The chemical reactions such as oxidation, decomposition, synthesis are less prone in journey, chemical stability is good, and is unlikely to deform, good stability of the dimension, casket
Pressure in alms bowl is relatively stable, is less prone to rupture, and therefore, saggar has the advantages that service life length is low with use cost.
The preparation method processing step of compound saggar provided by the invention is scientific and reasonable, and bottom material mixing is first prepared respectively
Then material and fabric mixture add in bottom material mixture and fabric mixture into mold successively, most afterwards through being molded, conserving, doing
Dry and burn till, simple processing is suitble to industrialized production, and the compound saggar being prepared has at low cost, cost-effective, resistance to
Corrosivity is good and the advantages of service life is long.
Above-mentioned compound saggar is applied in anode material for lithium-ion batteries production, since the compound saggar has cost
The advantages of low, cost-effective, good corrosion resistance and service life are long, therefore can effectively reduce anode material for lithium-ion batteries
Production cost.
Specific embodiment
Embodiment of the present invention is described in detail below in conjunction with embodiment, but those skilled in the art will
Understand, the following example is merely to illustrate the present invention, and is not construed as limiting the scope of the invention.It is not specified in embodiment specific
Condition person, the condition suggested according to normal condition or manufacturer carry out.
The present invention provides a kind of compound saggars, and including bottom material and fabric, bottom material is mainly former by the bottom material of following mass parts
Material is prepared:8-16 parts of kaolin, 6-10 parts of talcum, 3-8 parts of Alpha-alumina, 20-30 parts of alumine, grain size are not more than
25-35 parts of the flint clay of 6-14 parts of alumine, grain size no more than 1mm of 0.5mm and the flint clay 5-15 that grain size is 1-2mm
Part;
Fabric is mainly prepared by the raw material of fabric of following mass parts:Grain size is not more than the aluminium titanates 25-35 of 1.5mm
15-25 parts of the corundum of part, grain size no more than 1mm, corundum 20-30 part of the grain size no more than 46.9 μm, 8-12 parts of titanium dioxide, α-oxygen
Change 2-4 parts of 12-16 parts of aluminium, 0.5-1.5 parts of magnesia and yellow starch gum.
Bottom material:
Kaolin is a kind of nonmetallic minerals, is a kind of clay and clay rock based on kaolinite race clay mineral.It is high
The crystal-chemical formula of ridge stone is 2SiO2·Al2O3·2H2O, the SiO that theoretical chemistry composition is 46.54%2, 39.5%
Al2O3, 13.96% H2O.There are the five big kaolin ore places of production in China:(1) hengyang, hunan province county Jie Pai towns kaolin, (2) Maoming
Regional kaolin, (3) Longyan kaolin, (4) Suzhou Yangshan kaolin, (5) Hepu kaolin, (6) north Coaseries kaolin.This
The kaolin of invention is preferably Suzhou Yangshan kaolin, also known as Suzhou mud, and quality is pure, and chemical composition is sufficiently close to kaolinite
Theoretical composition, Al2O3Content may be up to 39% or so, and color is pure white, particle is fine and smooth.In the bottom material of the present invention, by mass fraction
Meter, the typical but non-limiting content of kaolin are 8 parts, 9 parts, 10 parts, 11 parts, 12 parts, 13 parts, 14 parts, 15 parts or 16 parts.
Talcum is hydrothermal alteration mineral, belongs to trioctahedron mineral, and structural formula is (Mg6)[Si8]O20(OH)4.Talcum one
As in bulk, foliaceous, threadiness or radial, quality is very soft, and have satiny feel, can be used as refractory material makes
With.The present invention bottom material in, according to the mass fraction, the typical but non-limiting content of talcum for 6 parts, 6.5 parts, 7 parts, 7.5 parts,
8 parts, 8.5 parts, 9 parts, 9.5 parts or 10 parts.
Alpha-alumina is most stable of object phase in all aluminium oxide, and even particle size distribution, purity are high, high dispersive, compare table
Area is low, has heat safe inertia.In the bottom material of the present invention, according to the mass fraction, Alpha-alumina is typical but non-limiting
Content is 3 parts, 3.5 parts, 4 parts, 4.5 parts, 5 parts, 5.5 parts, 6 parts, 6.5 parts, 7 parts, 7.5 parts or 8 parts.
Alumine, high aluminium material is referred to as.The essential mineral of high aluminium material is diaspore and high alumina silica, diaspore content with
The raising of the ratio of alundum (Al2O3) and silica and increase;Secondary mineral are rutile, take off iron ore etc.;Sometimes also contain
A small amount of Baume stone and dickite.The various high-alumina bricks manufactured by the use of bauxite chamotte can be used as fire resisting or anti-corrosion material.
The present invention bottom material in, according to the mass fraction, the typical but non-limiting content of alumine for 20 parts, 21 parts, 22 parts, 23
Part, 24 parts, 25 parts, 26 parts, 27 parts, 28 parts, 29 parts or 30 parts.
In the bottom material of the present invention, according to the mass fraction, grain size is typical but non-limiting no more than the alumine of 0.5mm
Content is 6 parts, 7 parts, 8 parts, 9 parts, 10 parts, 11 parts, 12 parts, 13 parts or 14 parts.
Flint clay is a kind of high-quality hard fire clay, and rawore is in greyish white, grey, grey black, and institutional framework is fine and closely woven, hardness compared with
Greatly, meet water not disperse, plasticity is very low, conchoidal fracture.Flint clay described in us is generally referred to as ripe flint clay
(CALCINED CLaY), it is that flint clay raw ore is formed after high-temperature calcination, the flint clay Al after calcining2O3Content is 44%
Left and right, Fe2O3No more than 2%, stable components, homogeneous, compact structure, water absorption rate are low, section is in conchoidal, white, are used for
Produce tonerde fire resistant materials.
In the bottom material of the present invention, according to the mass fraction, grain size is not more than the typical but non-limiting content of flint clay of 1mm
For 25 parts, 26 parts, 27 parts, 28 parts, 29 parts, 30 parts, 31 parts, 32 parts, 33 parts, 34 parts or 35 parts;Grain size is the flint clay of 1-2mm
Typical but non-limiting content is 5 parts, 6 parts, 7 parts, 8 parts, 9 parts, 10 parts, 11 parts, 12 parts, 13 parts, 14 parts or 15 parts.
Fabric:
Aluminium titanates, molecular formula Al2TiO5, it is a kind of new material for integrating low thermal coefficient of expansion and high-melting-point,
Fusing point height (1860 ± 10 DEG C), the small (α of coefficient of thermal expansion<1.5 × 10 DEG C), it might even be possible to there is negative expansion, be current low bulk
Best one kind of high temperature resistance in material.Aluminium titanates mainly using ionic bond and covalent bond as associative key, from microstructure and
From the point of view of in state, there are crystal phase and stomata in inside, this just determines that there is aluminium titanates metal material and high molecular material not to have
Standby thermal conductivity factor is low, anti-slag, it is alkaline-resisting, anti-corrosion, have nonwettable advantage to various metals and glass, therefore it is wear-resistant,
It is had a wide range of applications under the conditions harsh environment such as high temperature resistant, alkali resistant, anticorrosive, especially requires the occasion of highly heatproof and shockproof.
In the fabric of the present invention, according to the mass fraction, aluminium titanates typical but non-limiting content of the grain size no more than 1.5mm is 25
Part, 26 parts, 27 parts, 28 parts, 29 parts, 30 parts, 31 parts, 32 parts, 33 parts, 34 parts or 35 parts.
The main component of corundum is aluminium oxide, additionally containing micro impurity element.Corundum can do abrasive material and fire proofed wood
Material, purity is higher to be white fused alumina for white, is brown Brown Alundum containing a small amount of impurity.The bulk density of corundum is high, tool
There is good corrosion resistance.Above-mentioned corundum is preferably electro-corundum, electro-corundum be using commercial alumina or calcined alumina as
Raw material, high temperature melt forms in electric arc furnaces, is the important source material for making high-grade refractory material, and aluminium dioxide contains in electro-corundum
Amount it is high (alumina content of fused brown corundum is more than 94.5%, the alumina content of white fused alumina be more than 98%), corundum crystal grain it is complete
It is whole it is coarse, chemical stability is high.
In the fabric of the present invention, according to the mass fraction, corundum typical but non-limiting content of the grain size no more than 1mm is
15 parts, 16 parts, 17 parts, 18 parts, 19 parts, 20 parts, 21 parts, 22 parts, 23 parts, 24 parts or 25 parts;Grain size is firm no more than 46.9 μm
Beautiful typical but non-limiting content is 20 parts, 21 parts, 22 parts, 23 parts, 24 parts, 25 parts, 26 parts, 27 parts, 28 parts, 29 parts or 30
Part.
Titanium dioxide is that main component is titanium dioxide (TiO2) white pigment.In common white pigment, titanium dioxide
The relative density of titanium is minimum, in the white pigment of equal quality, the largest surface area of titanium dioxide, and pigment volume concentration highest.Dioxy
Change titanium and belong to the good substance of thermal stability, weatherability is strong, has purity height, epigranular, high refractive index, there is excellent high temperature resistant
Property, not graying characteristic when holding 1 is small under 1200 DEG C of hot conditions.Opacity is high, coating is thin, light-weight, extensive use
In materials such as ceramics, building, decorations.In the fabric of the present invention, according to the mass fraction, the typical but non-limiting content of titanium dioxide
For 8 parts, 8.5 parts, 9 parts, 9.5 parts, 10 parts, 10.5 parts, 11 parts, 11.5 parts or 12 parts.
The present invention fabric in, according to the mass fraction, the typical but non-limiting content of Alpha-alumina for 12 parts, 12.5
Part, 13 parts, 13.5 parts, 14 parts, 14.5 parts, 15 parts, 15.5 parts or 16 parts.
Magnesia (chemical formula:MgO) be magnesium oxide, a kind of ionic compound, white or pale yellow powder, it is odorless,
It is tasteless, nontoxic, it is typical alkaline earth oxide, fusing point is 2852 DEG C, and boiling point is 3600 DEG C.Magnesia has the extremely fireproof exhausted
Edge performance.The present invention fabric in, according to the mass fraction, the typical but non-limiting content of magnesia for 0.5 part, 0.6 part,
0.7 part, 0.8 part, 0.9 part, 1.0 parts, 1.1 parts, 1.2 parts, 1.3 parts, 1.4 parts or 1.5 parts.
Yellow starch gum is widely used in the industries such as grinding tool abrasive material, foundry casting, refractory material and rubber, especially in grinding tool
The uses such as abrasive material and refractory material, fire resisting furnace charge, light-weight brick, special shaped brick have excellent effect, by suitable to the initial stage setting of its product
Work as proportioning, be blended into, stir evenly, in moulding, to preventing from collapsing, conformal protect it is stupefied play the role of it is fabulous.In the fabric of the present invention, press
Mass fraction meter, the typical but non-limiting content of magnesia are 2 parts, 2.5 parts, 3 parts, 3.5 parts or 4 parts.
Above-mentioned compound saggar includes bottom material and fabric, and bottom material is mainly by kaolin, talcum, Alpha-alumina, alumine, spy
The flint clay of the alumine and specified particle diameter of determining grain size is prepared, and more than bottom material raw material sources enrich, is cheap, therefore
The cost of above-mentioned bottom material is relatively low;Fabric mainly by the aluminium titanates of specified particle diameter, the corundum of specified particle diameter, titanium dioxide, Alpha-alumina,
Magnesia and yellow starch gum are prepared, and each raw material of fabric cooperates, and makes it have good corrosion resistance.Above-mentioned compound saggar
Not only cost is relatively low, good corrosion resistance, and the raw material of particular types and grain size causes the coefficient of thermal expansion between bottom material and fabric
Match, ensure that coefficient of thermal expansion, thermal shock resistance of the saggar with very little are strong, and saggar is not easy out in use
The chemical reactions such as now oxidation, decomposition, synthesis, chemical stability is good, and is unlikely to deform, good stability of the dimension, the pressure in saggar
It is relatively stable, rupture is less prone to, therefore, saggar has the advantages that service life length is low with use cost.
It should be appreciated that the raw material for not limiting particle size in Yi Shang raw material is selected i.e. according to the conventional particle size of this field
It can.
In a preferred embodiment, bottom material is mainly prepared by the bottom material raw material of following mass parts:Kaolin
10-15 parts, the alumine 7-12 of 6-9 parts of talcum, 4-7 parts of Alpha-alumina, 22-28 parts of alumine, grain size no more than 0.5mm
27-33 parts of the flint clay of part, grain size no more than 1mm and 6-13 parts of the flint clay that grain size is 1-2mm;
Fabric is mainly prepared by the raw material of fabric of following mass parts:Grain size is not more than the aluminium titanates 27-33 of 1.5mm
16-23 parts of the corundum of part, grain size no more than 1mm, corundum 21-28 part of the grain size no more than 46.9 μm, 8-11 parts of titanium dioxide, α-oxygen
Change 2-3 parts of 12-15 parts of aluminium, 0.6-1.4 parts of magnesia and yellow starch gum.
In a preferred embodiment, bottom material is mainly prepared by the bottom material raw material of following mass parts:Kaolin
10-14 parts, the alumine 8-12 of 7-9 parts of talcum, 4-6 parts of Alpha-alumina, 23-28 parts of alumine, grain size no more than 0.5mm
27-32 parts of the flint clay of part, grain size no more than 1mm and 6-12 parts of the flint clay that grain size is 1-2mm;
Fabric is mainly prepared by the raw material of fabric of following mass parts:Grain size is not more than the aluminium titanates 27-32 of 1.5mm
16-22 parts of the corundum of part, grain size no more than 1mm, corundum 22-28 part of the grain size no more than 46.9 μm, 9-11 parts of titanium dioxide, α-oxygen
Change 2-3 parts of 13-15 parts of aluminium, 0.7-1.3 parts of magnesia and yellow starch gum.
In a preferred embodiment, the mass ratio of bottom material and fabric is 7-9:1-3.The matter of above-mentioned bottom material and fabric
Amount than it is typical but non-limiting be 7:1、7:2、7:3、8:1、8:2、8:3、9:1、9:2 or 9:3.The very few opposite face of bottom material content
Material content can excessively make that the production cost increases, and excessively comparatively fabric content is excessively few can then influence compound saggar for bottom material content
The mass ratio of corrosion resistance, bottom material and fabric is 7-9:It is optimal during 1-3.
In a preferred embodiment, corundum of the grain size no more than 1mm is replaced with into point crystalline substance of the grain size no more than 1mm
Corundum of the grain size no more than 46.9 μm is replaced with spinelle of the grain size no more than 46.9 μm by stone.As can be seen that replaced face
Material is mainly prepared by the raw material of fabric of following mass parts:Grain size is little no more than 25-35 parts of aluminium titanates, the grain size of 1.5mm
20-30 parts of the spinelle of 15-25 parts of spinelle, grain size no more than 46.9 μm, 8-12 parts of titanium dioxide, Alpha-alumina 12- in 1mm
2-4 parts of 16 parts, 0.5-1.5 parts of magnesia and yellow starch gum.
Spinelle is the mineral of magnesium aluminum oxide composition, because containing elements such as magnesium, iron, zinc, manganese, can be divided into many kinds,
Such as aluminate, hercynite, gahnite, galaxite, picotite.The corrosion resistance of spinelle, anti scuffing energy
Power and good thermal shock stability.Spinelle includes sintering spinelle and electric smelting spinelle, and the present invention is preferably electric smelting spinelle.
In the fabric of the present invention, according to the mass fraction, grain size is not more than the typical but non-limiting content of spinelle of 1mm
For 15 parts, 16 parts, 17 parts, 18 parts, 19 parts, 20 parts, 21 parts, 22 parts, 23 parts, 24 parts or 25 parts;Grain size is not more than 46.9 μm
The typical but non-limiting content of spinelle is 20 parts, 21 parts, 22 parts, 23 parts, 24 parts, 25 parts, 26 parts, 27 parts, 28 parts, 29 parts
Or 30 parts.
In the fabric of the present invention, according to the mass fraction, grain size is typical but non-limiting no more than the aluminium titanates of 1.5mm to be contained
It measures as 25 parts, 26 parts, 27 parts, 28 parts, 29 parts, 30 parts, 31 parts, 32 parts, 33 parts, 34 parts or 35 parts.
The present invention fabric in, according to the mass fraction, the typical but non-limiting content of titanium dioxide for 8 parts, 8.5 parts, 9
Part, 9.5 parts, 10 parts, 10.5 parts, 11 parts, 11.5 parts or 12 parts.
The present invention fabric in, according to the mass fraction, the typical but non-limiting content of Alpha-alumina for 12 parts, 12.5
Part, 13 parts, 13.5 parts, 14 parts, 14.5 parts, 15 parts, 15.5 parts or 16 parts.
The present invention fabric in, according to the mass fraction, the typical but non-limiting content of magnesia for 0.5 part, 0.6 part,
0.7 part, 0.8 part, 0.9 part, 1.0 parts, 1.1 parts, 1.2 parts, 1.3 parts, 1.4 parts or 1.5 parts.
The present invention fabric in, according to the mass fraction, the typical but non-limiting content of magnesia for 2 parts, 2.5 parts, 3
Part, 3.5 parts or 4 parts.
Part raw material of fabric in above-mentioned compound saggar is replaced, replaced fabric is mainly by the titanium of specified particle diameter
Sour aluminium, the spinelle of specified particle diameter, titanium dioxide, Alpha-alumina, magnesia and yellow starch gum are prepared, and replaced each fabric is former
Material cooperates, which still has good corrosion resistance, and the prepared compound saggar formed has to be replaced with raw material of fabric
The advantages of compound saggar before changing is identical.
The present invention also provides a kind of preparation methods of above-mentioned compound saggar, comprise the following steps:
(a) the bottom material raw material of formula ratio is uniformly mixed, then adds in bonding agent and be uniformly mixed to obtain bottom material mixture again;
(b) raw material of fabric of formula ratio is uniformly mixed, then adds in bonding agent and be uniformly mixed to obtain fabric mixture again;
(c) bottom material mixture and fabric mixture are added in into mold successively, then shaping obtains blank, and blank is through supporting
Shield is dried and burnt till up to compound saggar.
The preparation method processing step of above-mentioned compound saggar is scientific and reasonable, and bottom material mixture and fabric are first prepared respectively
Then mixture adds in bottom material mixture and fabric mixture, most afterwards through being molded, conserving, drying and burning till into mold successively
, simple processing, suitable industrialized production, the compound saggar being prepared is at low cost, cost-effective, good corrosion resistance
With service life it is long the advantages of.
In a preferred embodiment, bonding agent includes spent pulping liquor, and the addition of spent pulping liquor is 8%-12%.
Spent pulping liquor is the discarded object of paper mill discharge, includes lignin and its derivative, can combine each raw material, improves casket
The intensity of alms bowl reduces the frictional force between each raw material, so as to improve the density of saggar.The addition of spent pulping liquor combines each raw material
Property and its content depending on, it is 8% that the addition of above-mentioned spent pulping liquor is typical but non-limiting, 8.5%, 9%, 9.5%,
10%th, 10.5%, 11%, 11.5% or 12%.In the present invention, the addition of above-mentioned spent pulping liquor refers to that spent pulping liquor quality accounts for
The percentage composition of bottom material mixture quality or fabric mixture quality.On the premise of above-mentioned addition, molding mode need to be punching
Molded or vibration extrusion forming.
Optionally, using punch forming or vibration extrusion forming when, first bottom mould postioning charging stroke 4/5,
80% bottom material mixture is poured into, is struck off, bed die is continued to fall into place, 20% fabric mixture is poured into, strikes off, is started
Press-molding and then the demoulding.
In a preferred embodiment, when the time of maintenance is 10-14 small.The time of above-mentioned maintenance is typical but non-limit
When property processed is 10 small, 10.5 it is small when, 11 it is small when, 11.5 it is small when, 12 it is small when, 12.5 it is small when, 13 it is small when, 13.5 it is small when or it is 14 small
When.Maintenance process according to this field common method, such as in drying shed or interior maintenance of caring the car.
In a preferred embodiment, the temperature burnt till is 1360-1410 DEG C, when soaking time is 3-5 small.It is above-mentioned
It is 1360 DEG C that the temperature burnt till is typical but non-limiting, 1365 DEG C, 1370 DEG C, 1375 DEG C, 1380 DEG C, 1385 DEG C, 1390 DEG C,
1395 DEG C, 1400 DEG C, 1405 DEG C or 1410 DEG C;When soaking time is typical but non-limiting when being 3 small, 3.5 is small, 4 it is small when,
4.5 it is small when or 5 it is small when.The above-mentioned temperature burnt till fully has considered the chemical composition and its performance of each raw material, when the temperature burnt till
For 1360-1410 DEG C when, can preferably reaction of formation object so that the performance of saggar is more stablized.Temperature is too low, saggar without
Method is fully shunk, and the porosity is higher, and density is relatively low;Phenomena such as temperature excessively high easy generation burning, make to generate fine fisssure inside saggar
Line, strength reduction.Soaking time is worked in coordination with the temperature burnt till, and reaches optimal sintering effect jointly.
Calcining kiln used is burnt till above, can be shuttle kiln, tunnel oven, down-draft kiln or rolling tunnel kiln.
The present invention also provides a kind of application of above-mentioned compound saggar in anode material for lithium-ion batteries production.It will be above-mentioned
Compound saggar is applied in anode material for lithium-ion batteries production, since the compound saggar has at low cost, cost-effective, corrosion resistant
Corrosion is good and the advantages of service life is long, therefore can effectively reduce the production cost of anode material for lithium-ion batteries.
With reference to embodiment and comparative example, the present invention will be further described in detail.
Embodiment 1
A kind of compound saggar, including bottom material and fabric, the mass ratio of bottom material and fabric is 6:4, bottom material is mainly by following matter
The bottom material raw material of amount part is prepared:8 parts of kaolin, 6 parts of talcum, 3 parts of Alpha-alumina, 20 parts of alumine, grain size are not more than
25 parts of the flint clay of 6 parts of alumine, grain size no more than 1mm of 0.5mm and 5 parts of the flint clay that grain size is 1-2mm;
Fabric is mainly prepared by the raw material of fabric of following mass parts:Grain size is not more than aluminium titanates 25 part, of 1.5mm
Corundum 15 part of the footpath no more than 1mm, corundum 20 part of the grain size no more than 46.9 μm, 8 parts of titanium dioxide, 12 parts of Alpha-alumina, oxidation
2 parts of 0.5 part of magnesium and yellow starch gum.
Embodiment 2
A kind of compound saggar, including bottom material and fabric, the mass ratio of bottom material and fabric is 9:3, bottom material is mainly by following matter
The bottom material raw material of amount part is prepared:16 parts of kaolin, 10 parts of talcum, 8 parts of Alpha-alumina, 30 parts of alumine, grain size are little
15 parts of the flint clay that 14 parts of alumine, grain size in 0.5mm are not more than 35 parts of the flint clay of 1mm and grain size is 1-2mm;
Fabric is mainly prepared by the raw material of fabric of following mass parts:Grain size is not more than aluminium titanates 35 part, of 1.5mm
Corundum 25 part of the footpath no more than 1mm, corundum 30 part of the grain size no more than 46.9 μm, 12 parts of titanium dioxide, 16 parts of Alpha-alumina, oxidation
4 parts of 1.5 parts of magnesium and yellow starch gum.
Embodiment 3
A kind of compound saggar, including bottom material and fabric, the mass ratio of bottom material and fabric is 7:1, bottom material is mainly by following matter
The bottom material raw material of amount part is prepared:10 parts of kaolin, 6 parts of talcum, 4 parts of Alpha-alumina, 22 parts of alumine, grain size are not more than
27 parts of the flint clay of 7 parts of alumine, grain size no more than 1mm of 0.5mm and 6 parts of the flint clay that grain size is 1-2mm;
Fabric is mainly prepared by the raw material of fabric of following mass parts:Grain size is not more than aluminium titanates 27 part, of 1.5mm
Corundum 16 part of the footpath no more than 1mm, corundum 21 part of the grain size no more than 46.9 μm, 8 parts of titanium dioxide, 12 parts of Alpha-alumina, oxidation
2 parts of 0.6 part of magnesium and yellow starch gum.
Embodiment 4
A kind of compound saggar, including bottom material and fabric, the mass ratio of bottom material and fabric is 8:2, bottom material is mainly by following matter
The bottom material raw material of amount part is prepared:12 parts of kaolin, 8 parts of talcum, 5 parts of Alpha-alumina, 25 parts of alumine, grain size are not more than
30 parts of the flint clay of 10 parts of alumine, grain size no more than 1mm of 0.5mm and 10 parts of the flint clay that grain size is 1-2mm;
Fabric is mainly prepared by the raw material of fabric of following mass parts:Grain size is not more than aluminium titanates 30 part, of 1.5mm
Corundum 20 part of the footpath no more than 1mm, corundum 25 part of the grain size no more than 46.9 μm, 10 parts of titanium dioxide, 14 parts of Alpha-alumina, oxidation
2 parts of 1 part of magnesium and yellow starch gum.
Embodiment 5
A kind of compound saggar, including bottom material and fabric, the mass ratio of bottom material and fabric is 6:4, bottom material is mainly by following matter
The bottom material raw material of amount part is prepared:8 parts of kaolin, 6 parts of talcum, 3 parts of Alpha-alumina, 20 parts of alumine, grain size are not more than
25 parts of the flint clay of 6 parts of alumine, grain size no more than 1mm of 0.5mm and 5 parts of the flint clay that grain size is 1-2mm;
Fabric is mainly prepared by the raw material of fabric of following mass parts:Grain size is not more than aluminium titanates 25 part, of 1.5mm
Footpath no more than 20 parts of the spinelle of 15 parts of the spinelle of 1mm, grain size no more than 46.9 μm, 8 parts of titanium dioxide, 12 parts of Alpha-alumina,
2 parts of 0.5 part of magnesia and yellow starch gum.
Embodiment 6
A kind of compound saggar, including bottom material and fabric, the mass ratio of bottom material and fabric is 9:3, bottom material is mainly by following matter
The bottom material raw material of amount part is prepared:16 parts of kaolin, 10 parts of talcum, 8 parts of Alpha-alumina, 30 parts of alumine, grain size are little
15 parts of the flint clay that 14 parts of alumine, grain size in 0.5mm are not more than 35 parts of the flint clay of 1mm and grain size is 1-2mm;
Fabric is mainly prepared by the raw material of fabric of following mass parts:Grain size is not more than aluminium titanates 35 part, of 1.5mm
Footpath no more than 30 parts of the spinelle of 25 parts of the spinelle of 1mm, grain size no more than 46.9 μm, 12 parts of titanium dioxide, 16 parts of Alpha-alumina,
4 parts of 1.5 parts of magnesia and yellow starch gum.
Embodiment 7
A kind of compound saggar, including bottom material and fabric, the mass ratio of bottom material and fabric is 7:1, bottom material is mainly by following matter
The bottom material raw material of amount part is prepared:10 parts of kaolin, 6 parts of talcum, 4 parts of Alpha-alumina, 22 parts of alumine, grain size are not more than
27 parts of the flint clay of 7 parts of alumine, grain size no more than 1mm of 0.5mm and 6 parts of the flint clay that grain size is 1-2mm;
Fabric is mainly prepared by the raw material of fabric of following mass parts:Grain size is not more than aluminium titanates 27 part, of 1.5mm
Footpath no more than 21 parts of the spinelle of 16 parts of the spinelle of 1mm, grain size no more than 46.9 μm, 8 parts of titanium dioxide, 12 parts of Alpha-alumina,
2 parts of 0.6 part of magnesia and yellow starch gum.
Embodiment 8
A kind of compound saggar, including bottom material and fabric, the mass ratio of bottom material and fabric is 8:2, bottom material is mainly by following matter
The bottom material raw material of amount part is prepared:12 parts of kaolin, 8 parts of talcum, 5 parts of Alpha-alumina, 25 parts of alumine, grain size are not more than
30 parts of the flint clay of 10 parts of alumine, grain size no more than 1mm of 0.5mm and 10 parts of the flint clay that grain size is 1-2mm;
Fabric is mainly prepared by the raw material of fabric of following mass parts:Grain size is not more than aluminium titanates 30 part, of 1.5mm
Footpath no more than 25 parts of the spinelle of 20 parts of the spinelle of 1mm, grain size no more than 46.9 μm, 10 parts of titanium dioxide, 14 parts of Alpha-alumina,
2 parts of 1 part of magnesia and yellow starch gum.
Embodiment 9-16
A kind of preparation method of compound saggar, comprises the following steps:
(a) each raw material of formula ratio is weighed according to the formula in embodiment 1-8 respectively;
(b) the bottom material raw material of formula ratio is uniformly mixed, the spent pulping liquor for then adding in 7% is uniformly mixed to obtain bottom material again
Mixture;
(c) raw material of fabric of formula ratio is uniformly mixed, the spent pulping liquor for then adding in 7% is uniformly mixed to obtain fabric again
Mixture;
(d) bottom material mixture and fabric mixture are added in into mold successively, then shaping obtains blank, and blank is through maintenance
8 it is small when, drying and burn till up to compound saggar, firing temperature is 1350 DEG C, soaking time for 6 it is small when.
Embodiment 17
A kind of preparation method of compound saggar, comprises the following steps:
(a) each raw material of formula ratio is weighed according to the formula in embodiment 4;
(b) the bottom material raw material of formula ratio is uniformly mixed, the spent pulping liquor for then adding in 8% is uniformly mixed to obtain bottom material again
Mixture;
(c) raw material of fabric of formula ratio is uniformly mixed, the spent pulping liquor for then adding in 8% is uniformly mixed to obtain fabric again
Mixture;
(d) bottom material mixture and fabric mixture are added in into mold successively, then shaping obtains blank, and blank is through maintenance
12 it is small when, drying and burn till up to compound saggar, firing temperature is 1360 DEG C, soaking time for 3 it is small when.
As different from Example 12, the addition of spent pulping liquor, curing time, firing temperature and heat preservation in the present embodiment
Time is in currently preferred scope.
Embodiment 18
A kind of preparation method of compound saggar, comprises the following steps:
(a) each raw material of formula ratio is weighed according to the formula in embodiment 8;
(b) the bottom material raw material of formula ratio is uniformly mixed, the spent pulping liquor for then adding in 12% is uniformly mixed to obtain bottom again
Expect mixture;
(c) raw material of fabric of formula ratio is uniformly mixed, the spent pulping liquor for then adding in 12% is uniformly mixed to obtain face again
Expect mixture;
(d) bottom material mixture and fabric mixture are added in into mold successively, then shaping obtains blank, and blank is through maintenance
12 it is small when, drying and burn till up to compound saggar, firing temperature is 1410 DEG C, soaking time for 5 it is small when.
As different from Example 16, the addition of spent pulping liquor, curing time, firing temperature and heat preservation in the present embodiment
Time is in currently preferred scope.
Comparative example 1
A kind of compound saggar, including bottom material and fabric, the mass ratio of bottom material and fabric is 6:4, bottom material is mainly by following matter
The bottom material raw material of amount part is prepared:8 parts of kaolin, 6 parts of talcum, 20 parts of alumine, grain size are not more than the high alumina alum of 0.5mm
25 parts of the flint clay of 6 parts of soil, grain size no more than 1mm and 5 parts of the flint clay that grain size is 1-2mm;
Fabric is mainly prepared by the raw material of fabric of following mass parts:Grain size is not more than aluminium titanates 25 part, of 1.5mm
Corundum 15 part of the footpath no more than 1mm, corundum 20 part of the grain size no more than 46.9 μm, 8 parts of titanium dioxide, 0.5 part of magnesia and yellow paste
2 parts of essence.
As different from Example 1, Alpha-alumina has been lacked in the bottom material raw material and raw material of fabric of this comparative example.
Comparative example 2
A kind of compound saggar, including bottom material and fabric, the mass ratio of bottom material and fabric is 6:4, bottom material is mainly by following matter
The bottom material raw material of amount part is prepared:7 parts of kaolin, 12 parts of talcum, 10 parts of Alpha-alumina, 15 parts of alumine, grain size are little
20 parts of the flint clay that 15 parts of alumine, grain size in 0.5mm are not more than 20 parts of the flint clay of 1mm and grain size is 1-2mm;
Fabric is mainly prepared by the raw material of fabric of following mass parts:Grain size is not more than aluminium titanates 20 part, of 1.5mm
Corundum 10 part of the footpath no more than 1mm, corundum 15 part of the grain size no more than 46.9 μm, 15 parts of titanium dioxide, 17 parts of Alpha-alumina, oxidation
1 part of 2 parts of magnesium and yellow starch gum.
As different from Example 1, in this comparative example the content of each raw material not in scope provided by the present invention.
Comparative example 3
A kind of compound saggar, including bottom material and fabric, the mass ratio of bottom material and fabric is 6:4, bottom material is mainly by following matter
The bottom material raw material of amount part is prepared:8 parts of kaolin, 6 parts of talcum, 3 parts of Alpha-alumina, 20 parts of alumine, grain size are not more than
25 parts of the flint clay of 6 parts of alumine, grain size no more than 1mm of 1.5mm and 5 parts of the flint clay that grain size is 1-2mm;
Fabric is mainly prepared by the raw material of fabric of following mass parts:Grain size is not more than aluminium titanates 25 part, of 0.5mm
Footpath is 20 parts of the corundum of 15 parts of corundum, grain size no more than 46.9 μm, 8 parts of titanium dioxide, 12 parts of Alpha-alumina, the oxygen no more than 1mm
Change 2 parts of 0.5 part of magnesium and yellow starch gum.
As different from Example 1, aluminium titanates of the grain size no more than 1.5mm is replaced in the raw material of fabric in this comparative example
It is not more than the aluminium titanates of 0.5mm into grain size;Alumine of the grain size no more than 0.5mm is replaced in order to which grain size is little in bottom material
In the alumine of 1.5mm.
Comparative example 4
A kind of compound saggar, including bottom material and fabric, the mass ratio of bottom material and fabric is 6:4, bottom material is mainly by following matter
The bottom material raw material of amount part is prepared:8 parts of kaolin, 6 parts of talcum, 20 parts of alumine, grain size are not more than the high alumina alum of 0.5mm
25 parts of the flint clay of 6 parts of soil, grain size no more than 1mm and 5 parts of the flint clay that grain size is 1-2mm;
Fabric is mainly prepared by the raw material of fabric of following mass parts:Grain size is not more than aluminium titanates 25 part, of 1.5mm
Footpath no more than 20 parts of the spinelle of 15 parts of the spinelle of 1mm, grain size no more than 46.9 μm, 8 parts of titanium dioxide, 0.5 part of magnesia and
2 parts of yellow starch gum.
As different from Example 1, Alpha-alumina has been lacked in the bottom material raw material and raw material of fabric of this comparative example.
Comparative example 5
A kind of compound saggar, including bottom material and fabric, the mass ratio of bottom material and fabric is 6:4, bottom material is mainly by following matter
The bottom material raw material of amount part is prepared:7 parts of kaolin, 12 parts of talcum, 10 parts of Alpha-alumina, 15 parts of alumine, grain size are little
20 parts of the flint clay that 15 parts of alumine, grain size in 0.5mm are not more than 20 parts of the flint clay of 1mm and grain size is 1-2mm;
Fabric is mainly prepared by the raw material of fabric of following mass parts:Grain size is not more than aluminium titanates 20 part, of 1.5mm
Footpath no more than 15 parts of the spinelle of 10 parts of the spinelle of 1mm, grain size no more than 46.9 μm, 15 parts of titanium dioxide, 17 parts of Alpha-alumina,
1 part of 2 parts of magnesia and yellow starch gum.
As different from Example 1, in this comparative example the content of each raw material not in scope provided by the present invention.
Comparative example 6
A kind of compound saggar, including bottom material and fabric, the mass ratio of bottom material and fabric is 6:4, bottom material is mainly by following matter
The bottom material raw material of amount part is prepared:8 parts of kaolin, 6 parts of talcum, 3 parts of Alpha-alumina, 20 parts of alumine, grain size are not more than
25 parts of the flint clay of 6 parts of alumine, grain size no more than 1mm of 1.5mm and 5 parts of the flint clay that grain size is 1-2mm;
Fabric is mainly prepared by the raw material of fabric of following mass parts:Grain size is not more than aluminium titanates 25 part, of 0.5mm
Footpath is 20 parts of the spinelle of 15 parts of spinelle, grain size no more than 46.9 μm, 8 parts of titanium dioxide, the Alpha-alumina 12 no more than 1mm
2 parts of part, 0.5 part of magnesia and yellow starch gum.
As different from Example 1, aluminium titanates of the grain size no more than 1.5mm is replaced in the raw material of fabric in this comparative example
It is not more than the aluminium titanates of 0.5mm into grain size;Alumine of the grain size no more than 0.5mm is replaced in order to which grain size is little in bottom material
In the alumine of 1.5mm.
Comparative example 7
Corundum-mullite sagger (the healthy and free from worry Tai Hai kiln furnitures factory in Zibo).
Performance test
In order to which the advantageous effect to compound saggar provided by the invention is further detailed, tested as follows:
The saggar in embodiment 1-18 and comparative example 1-7 is tested for the property respectively, for synthesize 811 (with nickel, cobalt,
Manganese is sequence) type nickel cobalt manganese lithium ion battery ternary material, then count each saggar service life (occur being broken with saggar so that
Subject to saggar partial exfoliation, breakage) and observation using the surface state of saggar after 10 times, test result such as 1 institute of table
Show.
1 saggar the performance test results of table
From the test result of table 1, the service life of the compound saggar in embodiment 1-18 and saggar after 10 times is used
Surface state be superior to comparative example 1-7, illustrate compound saggar provided by the invention pass through each raw material reasonable cooperation, have make
The advantages of with long lifespan, changes the content of each raw material or deletes wherein arbitrary raw material or use existing saggar, service life
It can shorten.Compound saggar in embodiment 1-18, without peeling, without dusting, illustrates that its corrosion resistance is good after using 10 times.
Further analysis shows that the preparation method that the saggar in embodiment 9-18 employs the present invention is prepared, make
It is longer than the service life of embodiment 1-8 respectively with the service life, illustrate the preparation method rational technology of the present invention, fully consider each original
Expect the property of itself, can further extend the service life of saggar.The addition of the spent pulping liquor of embodiment 17 and 18, maintenance
In currently preferred scope, service life is longer than embodiment 12 and 16 respectively for time, firing temperature and soaking time,
Illustrate that the service life for the saggar being prepared using the preferred embodiment of the present invention is longer.
Although illustrate and describing the present invention with specific embodiment, it will be appreciated that without departing substantially from the present invention's
Many other change and modification can be made in the case of spirit and scope.It is, therefore, intended that in the following claims
Including belonging to all such changes and modifications in the scope of the invention.
Claims (10)
1. a kind of compound saggar, which is characterized in that including bottom material and fabric, the bottom material is mainly former by the bottom material of following mass parts
Material is prepared:8-16 parts of kaolin, 6-10 parts of talcum, 3-8 parts of Alpha-alumina, 20-30 parts of alumine, grain size are not more than
25-35 parts of the flint clay of 6-14 parts of alumine, grain size no more than 1mm of 0.5mm and the flint clay 5-15 that grain size is 1-2mm
Part;
The fabric is mainly prepared by the raw material of fabric of following mass parts:Grain size is not more than the aluminium titanates 25-35 of 1.5mm
15-25 parts of the corundum of part, grain size no more than 1mm, corundum 20-30 part of the grain size no more than 46.9 μm, 8-12 parts of titanium dioxide, α-oxygen
Change 2-4 parts of 12-16 parts of aluminium, 0.5-1.5 parts of magnesia and yellow starch gum.
2. compound saggar according to claim 1, which is characterized in that the bottom material is mainly former by the bottom material of following mass parts
Material is prepared:10-15 parts of kaolin, 6-9 parts of talcum, 4-7 parts of Alpha-alumina, 22-28 parts of alumine, grain size are not more than
27-33 parts of the flint clay of 7-12 parts of alumine, grain size no more than 1mm of 0.5mm and the flint clay 6-13 that grain size is 1-2mm
Part;
The fabric is mainly prepared by the raw material of fabric of following mass parts:Grain size is not more than the aluminium titanates 27-33 of 1.5mm
16-23 parts of the corundum of part, grain size no more than 1mm, corundum 21-28 part of the grain size no more than 46.9 μm, 8-11 parts of titanium dioxide, α-oxygen
Change 2-3 parts of 12-15 parts of aluminium, 0.6-1.4 parts of magnesia and yellow starch gum.
3. compound saggar according to claim 1, which is characterized in that the bottom material is mainly former by the bottom material of following mass parts
Material is prepared:10-14 parts of kaolin, 7-9 parts of talcum, 4-6 parts of Alpha-alumina, 23-28 parts of alumine, grain size are not more than
27-32 parts of the flint clay of 8-12 parts of alumine, grain size no more than 1mm of 0.5mm and the flint clay 6-12 that grain size is 1-2mm
Part;
The fabric is mainly prepared by the raw material of fabric of following mass parts:Grain size is not more than the aluminium titanates 27-32 of 1.5mm
16-22 parts of the corundum of part, grain size no more than 1mm, corundum 22-28 part of the grain size no more than 46.9 μm, 9-11 parts of titanium dioxide, α-oxygen
Change 2-3 parts of 13-15 parts of aluminium, 0.7-1.3 parts of magnesia and yellow starch gum.
4. compound saggar according to claim 1, which is characterized in that the mass ratio of the bottom material and fabric is 7-9:1-3.
5. according to the compound saggar of claim 1-4 any one of them, which is characterized in that corundum of the grain size no more than 1mm is replaced
The spinelle that grain size is not more than 1mm is changed to, corundum of the grain size no more than 46.9 μm is replaced with into point of the grain size no more than 46.9 μm
Spar.
6. the preparation method of the compound saggar of claim 1-5 any one of them, which is characterized in that comprise the following steps:
(a) the bottom material raw material of formula ratio is uniformly mixed, then adds in bonding agent and be uniformly mixed to obtain bottom material mixture again;
(b) raw material of fabric of formula ratio is uniformly mixed, then adds in bonding agent and be uniformly mixed to obtain fabric mixture again;
(c) bottom material mixture and fabric mixture are added in into mold successively, then shaping obtains blank, and the blank is through supporting
Shield is dried and burnt till up to the compound saggar.
7. the preparation method of compound saggar according to claim 6, which is characterized in that the bonding agent gives up including paper pulp
Liquid, the addition of the spent pulping liquor is 8%-12%.
8. the preparation method of compound saggar according to claim 6, which is characterized in that when the time of maintenance is 10-14 small.
9. according to the preparation method of the compound saggar of claim 6-8 any one of them, which is characterized in that the temperature burnt till is
1360-1410 DEG C, when soaking time is 3-5 small.
10. application of the compound saggar of claim 1-5 any one of them in anode material for lithium-ion batteries production.
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CN109650915A (en) * | 2019-01-05 | 2019-04-19 | 无锡尚臻新材料有限公司 | A kind of silicon nitride combined silicon carbide saggar and preparation method |
CN109721364A (en) * | 2019-01-05 | 2019-05-07 | 无锡尚臻新材料有限公司 | Silicon nitride-silicon carbide-corundum sagger and preparation method |
CN109956760A (en) * | 2019-03-13 | 2019-07-02 | 乳源东阳光磁性材料有限公司 | A kind of nickelic ternary material sintering saggar and preparation method thereof |
CN111056834A (en) * | 2019-12-17 | 2020-04-24 | 洛阳索莱特材料科技有限公司 | Preparation method of spinel-mullite ceramic sagger |
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