CN105666641A - Preparation method for shower room floor duplicated with stone plate grains - Google Patents
Preparation method for shower room floor duplicated with stone plate grains Download PDFInfo
- Publication number
- CN105666641A CN105666641A CN201610077417.7A CN201610077417A CN105666641A CN 105666641 A CN105666641 A CN 105666641A CN 201610077417 A CN201610077417 A CN 201610077417A CN 105666641 A CN105666641 A CN 105666641A
- Authority
- CN
- China
- Prior art keywords
- stone
- support
- die
- mould
- texture
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Granted
Links
- 239000004575 stone Substances 0.000 title claims abstract description 56
- 238000002360 preparation method Methods 0.000 title claims abstract description 13
- 239000000463 material Substances 0.000 claims abstract description 28
- 239000000843 powder Substances 0.000 claims abstract description 9
- 239000011347 resin Substances 0.000 claims abstract description 9
- 229920005989 resin Polymers 0.000 claims abstract description 9
- OSGAYBCDTDRGGQ-UHFFFAOYSA-L calcium sulfate Chemical compound [Ca+2].[O-]S([O-])(=O)=O OSGAYBCDTDRGGQ-UHFFFAOYSA-L 0.000 claims description 7
- 210000002421 cell wall Anatomy 0.000 claims description 6
- 238000005266 casting Methods 0.000 claims description 5
- 239000007788 liquid Substances 0.000 claims description 2
- 238000005086 pumping Methods 0.000 claims description 2
- 238000005507 spraying Methods 0.000 claims description 2
- 239000000203 mixture Substances 0.000 claims 1
- 229910052602 gypsum Inorganic materials 0.000 abstract 2
- 239000010440 gypsum Substances 0.000 abstract 2
- 239000011259 mixed solution Substances 0.000 abstract 2
- 239000011248 coating agent Substances 0.000 abstract 1
- 238000000576 coating method Methods 0.000 abstract 1
- 238000003287 bathing Methods 0.000 description 2
- 238000009408 flooring Methods 0.000 description 2
- 239000002023 wood Substances 0.000 description 2
- 239000011449 brick Substances 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 238000007654 immersion Methods 0.000 description 1
- 238000009434 installation Methods 0.000 description 1
- 238000004519 manufacturing process Methods 0.000 description 1
- 238000000034 method Methods 0.000 description 1
- 238000012913 prioritisation Methods 0.000 description 1
- 238000007711 solidification Methods 0.000 description 1
- 230000008023 solidification Effects 0.000 description 1
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B1/00—Producing shaped prefabricated articles from the material
- B28B1/008—Producing shaped prefabricated articles from the material made from two or more materials having different characteristics or properties
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B1/00—Producing shaped prefabricated articles from the material
- B28B1/08—Producing shaped prefabricated articles from the material by vibrating or jolting
- B28B1/082—Producing shaped prefabricated articles from the material by vibrating or jolting combined with a vacuum, e.g. for moisture extraction
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B1/00—Producing shaped prefabricated articles from the material
- B28B1/14—Producing shaped prefabricated articles from the material by simple casting, the material being neither forcibly fed nor positively compacted
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B1/00—Producing shaped prefabricated articles from the material
- B28B1/08—Producing shaped prefabricated articles from the material by vibrating or jolting
- B28B1/087—Producing shaped prefabricated articles from the material by vibrating or jolting by means acting on the mould ; Fixation thereof to the mould
- B28B1/0873—Producing shaped prefabricated articles from the material by vibrating or jolting by means acting on the mould ; Fixation thereof to the mould the mould being placed on vibrating or jolting supports, e.g. moulding tables
- B28B2001/0876—Supports, e.g. tables, therefor
Landscapes
- Engineering & Computer Science (AREA)
- Manufacturing & Machinery (AREA)
- Chemical & Material Sciences (AREA)
- Ceramic Engineering (AREA)
- Mechanical Engineering (AREA)
- Floor Finish (AREA)
Abstract
The invention relates to the field of shower room floors, and particularly relates to a preparation method for a shower room floor duplicated with stone plate grains. The preparation method comprises the following steps: taking a stone blank or a die duplicated with stone grains, placing the stone blank or the die on a support, arranging upwards the needed grain surface on the stone blank or the die surface of the die, surrounding the periphery of the stone blank or the die with a surrounding plate on the support, and keeping the upper edge of the surrounding plate higher than the needed grain surface of the stone blank or the die surface of the die; and coating the needed grain surface on the stone blank or the die surface of the die with a layer of gel coat, then pouring the mixed solution of resin and gypsum powder, and obtaining a product formed part after the gel coat and the mixed solution are integrally cured. The floor is provided with the stone grains by using the stone blank or the die duplicated with the stone grains as a die, and the stone grains are beautiful and anti-slide; and in addition, the floor is made from three materials, that is, the gel coat, the resin and the gypsum powder, and is wear-resistant and long in service life.
Description
Technical field
The present invention relates to bathroom floor manufacture field, particularly to the preparation method of a kind of bathroom floor being replicated with stone board texture.
Background technology
Shower house uses comparatively general as a kind of bathing place in life, the quality of shower house design directly affects the comfort level of people's bathing, wherein the design of bathroom floor is particularly important, along with the raising that quality of the life is pursued by people, floor does not require nothing more than anti-skidding, durable, also attractive in appearance, currently, adopt wood floors in shower house more, but the service life of wood floors is shorter, easily be corroded after long-time immersion damage, also some shower house uses common floor tile, floor tile there is salient point etc. to realize anti-skidding, not only attractive in appearance not in appearance, and general floorings brick is met colliding with of other article and is easily damaged afterwards, service life is short.
Summary of the invention
The preparation method that it is an object of the invention to provide a kind of bathroom floor being replicated with stone board texture, makes on the floor prepared with stone board texture, comparatively attractive in appearance and long service life.
For realizing object above, the technical solution used in the present invention is: the preparation method of a kind of bathroom floor being replicated with stone board texture, comprise the following steps: take stone material blank or replicate the mould of stone texture, stone material blank or mould are positioned on support, required texture face or the die face of mould on stone material blank are upwardly disposed, coaming plate on support is by the perimeter of stone material blank or mould, and the upper edge of coaming plate is along the die face higher than the required texture face of stone material blank or mould; Required texture face on above-mentioned stone material blank or be first coated with last layer gel coat then the mixed liquor of casting resin and Gypsum Fibrosum powder in the die face of mould, treats that gel coat and mixed liquor are solidified into after one to obtain formed product part.
Compared with prior art, there is techniques below effect in the present invention: with stone material blank or replicate on the flooring product profiled member that the mould of stone texture prepares as mould just with natural stone texture, the rough surface of the existing appropriateness of stone texture, there is again textured pattern, not only attractive in appearance, and anti-skidding, additionally, because floor is prepared by gel coat, resin and Gypsum Fibrosum powder these three material, the good characteristic of material makes that floor is comparatively firm, wear-resisting, long service life.
Accompanying drawing explanation
Fig. 1 is the flow chart of the present invention.
Detailed description of the invention
Below in conjunction with Fig. 1, the present invention is described in further detail.
The preparation method of a kind of bathroom floor being replicated with stone board texture, comprises the following steps:
Take stone material blank or replicate the mould 10 of stone texture, stone material blank or mould 10 are positioned on support 20, required texture face or the die face of mould 10 on stone material blank are upwardly disposed, coaming plate 21 on support 20 is by the perimeter of stone material blank or mould 10, and the upper edge of coaming plate 21 is along the die face higher than the required texture face of stone material blank or mould 10;
Required texture face on above-mentioned stone material blank or be first coated with last layer gel coat 30 then the mixed liquor 40 of casting resin and Gypsum Fibrosum powder in the die face of mould 10, treats that gel coat 30 and mixed liquor 40 are solidified into after one to obtain formed product part 50. The floor so prepared and the top layer gel coat 30 of formed product part 50 are just replicated with stone texture, natural imitation, enjoyment to a kind of vision of people, texture face has the rough surface of concavo-convex appropriateness, not only attractive in appearance, moreover it is possible to anti-skidding, additionally, also comparatively firm, wear-resisting by the mixing cured floor obtained of resin and Gypsum Fibrosum powder, namely the service life on floor is longer.
After above-mentioned addition mixed liquor 40, may because mixed liquor 40 be mixed with bubble, formed product part 50 inside that solidification obtains is made to there is space, affect the intensity of formed product part 50, thus, make following prioritization scheme: after the mixed liquor 40 of casting resin and Gypsum Fibrosum powder, support 20 is placed in airtight chamber 60 together with stone material blank or mould 10, and chamber 60 is carried out vacuum pumping, vibration unit in chamber 60 drives support 20 to vibrate simultaneously, while support 20 vibration, the gas being mixed with in mixed liquor 40 can be promoted to discharge and siphon away through vacuum pump, thus solidify the formed product part 50 obtained comparatively closely knit, firm, avoid inside and the surface defect of formed product part 50. it addition, support 20 can be independent of chamber 60 outside a specific installation, chamber 60 is outer add mixed liquor 40 after, then support 20 put into chamber 60 together with stone material blank or mould 10 carry out next step evacuation, vibration, or support 20 and chamber 60 are integral type equipment, are first opened by the case lid of chamber 60, stone material blank or mould 10 are placed on support 20, repaste gel coat 30, put mixed liquor 40, close case lid afterwards and carry out next step evacuation, vibration.
Further, described support 20 is concave groove type, the cell wall of groove is described coaming plate 21, the bottom of chamber 60 is arranged to support the spring support 70 of support 20 bottom land, on the both sides cell wall of support 20, one cylinder 80 of each connection constitutes described vibration unit, and the expanding-contracting action of the cylinder 80 on the cell wall of both sides is contrary and telescopic direction is horizontally disposed. Cylinder 80 drives support 20 to swing, and spring support 70 orders about support about 20 springing, and the vibrating effect being consequently formed is better.
For the ease of the demoulding, it is coated with in the die face of the required texture face on stone material blank or mould 10 before gel coat 30, first one layer of liquid parting of spraying.
Preferably, described coaming plate 21 is detachable is stitched together, it is simple to taken out from support 20 by formed product part 50.
Claims (5)
1. the preparation method being replicated with the bathroom floor of stone board texture, comprises the following steps:
Take stone material blank or replicate the mould (10) of stone texture, stone material blank or mould (10) are positioned on support (20), required texture face or the die face of mould (10) on stone material blank are upwardly disposed, coaming plate (21) on support (20) is by the perimeter of stone material blank or mould (10), and the upper edge of coaming plate (21) is along the die face higher than the required texture face of stone material blank or mould (10);
Required texture face on above-mentioned stone material blank or be first coated with last layer gel coat (30) in the die face of mould (10), the mixed liquor (40) of casting resin and Gypsum Fibrosum powder again, treats that gel coat (30) and mixed liquor (40) obtain formed product part (50) after being solidified into one.
2. the preparation method being replicated with the bathroom floor of stone board texture as claimed in claim 1, it is characterized in that: after the mixed liquor (40) of casting resin and Gypsum Fibrosum powder, support (20) is placed in airtight chamber (60) together with stone material blank or mould (10), and chamber (60) is carried out vacuum pumping, the vibration unit in chamber (60) drives support (20) vibration simultaneously.
3. the preparation method being replicated with the bathroom floor of stone board texture as claimed in claim 2, it is characterized in that: described support (20) is concave groove type, the cell wall of groove is described coaming plate (21), the bottom of chamber (60) is arranged to support the spring support (70) of support (20) bottom land, each vibration unit connected described in cylinder (80) composition on the both sides cell wall of support (20), the expanding-contracting action of the cylinder (80) on the cell wall of both sides is contrary and telescopic direction is horizontally disposed.
4. the preparation method being replicated with the bathroom floor of stone board texture as claimed in claim 3, it is characterized in that: be coated with before gel coat (30) in the die face of the required texture face on stone material blank or mould (10), first one layer of liquid parting of spraying.
5. the preparation method being replicated with the bathroom floor of stone board texture as claimed in claim 4, it is characterised in that: described coaming plate (21) is detachable to be stitched together.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201610077417.7A CN105666641B (en) | 2016-02-01 | 2016-02-01 | It is replicated with the preparation method of the bathroom floor of stone board texture |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201610077417.7A CN105666641B (en) | 2016-02-01 | 2016-02-01 | It is replicated with the preparation method of the bathroom floor of stone board texture |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN105666641A true CN105666641A (en) | 2016-06-15 |
| CN105666641B CN105666641B (en) | 2018-06-15 |
Family
ID=56303479
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201610077417.7A Active CN105666641B (en) | 2016-02-01 | 2016-02-01 | It is replicated with the preparation method of the bathroom floor of stone board texture |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN105666641B (en) |
Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN106040990A (en) * | 2016-08-11 | 2016-10-26 | 山东豪迈机械科技股份有限公司 | Manufacturing method and system for gypsum core used for casting of large impeller |
| CN106182529A (en) * | 2016-07-15 | 2016-12-07 | 宣城市欧帝斯卫浴有限公司 | The processing method of the mould of molding bath room base |
| CN106866078A (en) * | 2017-03-17 | 2017-06-20 | 孔文艺 | A kind of processing method of non-fading color aggregate |
| CN114261116A (en) * | 2021-12-21 | 2022-04-01 | 无锡万里实业集团有限公司 | Floor for motor car toilet and preparation method thereof |
Citations (8)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPH08156216A (en) * | 1994-12-07 | 1996-06-18 | Toto Ltd | Artificial stone product having marble grain particle-containing surface layer and production thereof |
| KR20110058609A (en) * | 2009-11-24 | 2011-06-01 | 이영미 | Artificial volcanic rock for structure |
| CN202665368U (en) * | 2012-03-29 | 2013-01-16 | 周军兵 | Artificial flagstone for bathroom cabinet |
| CN203460295U (en) * | 2013-08-30 | 2014-03-05 | 郑州京华耐火材料实业有限公司 | Refractory green brick vibrating molding die |
| CN103864376A (en) * | 2012-12-14 | 2014-06-18 | 梁三妹 | Artificial stone and preparation method thereof |
| KR101450750B1 (en) * | 2012-03-30 | 2014-10-16 | 박수만 | Stone sludge block and method for producing the same |
| CN104608302A (en) * | 2015-01-09 | 2015-05-13 | 上海澳金玻璃钢制品有限公司 | Production process of artificial stone tub with simulated stone lines |
| CN105189069A (en) * | 2013-01-11 | 2015-12-23 | 科森蒂诺研究与开发有限公司 | Artificial stone tile and/or slabs having veins made by strati of different masses |
-
2016
- 2016-02-01 CN CN201610077417.7A patent/CN105666641B/en active Active
Patent Citations (8)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPH08156216A (en) * | 1994-12-07 | 1996-06-18 | Toto Ltd | Artificial stone product having marble grain particle-containing surface layer and production thereof |
| KR20110058609A (en) * | 2009-11-24 | 2011-06-01 | 이영미 | Artificial volcanic rock for structure |
| CN202665368U (en) * | 2012-03-29 | 2013-01-16 | 周军兵 | Artificial flagstone for bathroom cabinet |
| KR101450750B1 (en) * | 2012-03-30 | 2014-10-16 | 박수만 | Stone sludge block and method for producing the same |
| CN103864376A (en) * | 2012-12-14 | 2014-06-18 | 梁三妹 | Artificial stone and preparation method thereof |
| CN105189069A (en) * | 2013-01-11 | 2015-12-23 | 科森蒂诺研究与开发有限公司 | Artificial stone tile and/or slabs having veins made by strati of different masses |
| CN203460295U (en) * | 2013-08-30 | 2014-03-05 | 郑州京华耐火材料实业有限公司 | Refractory green brick vibrating molding die |
| CN104608302A (en) * | 2015-01-09 | 2015-05-13 | 上海澳金玻璃钢制品有限公司 | Production process of artificial stone tub with simulated stone lines |
Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN106182529A (en) * | 2016-07-15 | 2016-12-07 | 宣城市欧帝斯卫浴有限公司 | The processing method of the mould of molding bath room base |
| CN106040990A (en) * | 2016-08-11 | 2016-10-26 | 山东豪迈机械科技股份有限公司 | Manufacturing method and system for gypsum core used for casting of large impeller |
| CN106866078A (en) * | 2017-03-17 | 2017-06-20 | 孔文艺 | A kind of processing method of non-fading color aggregate |
| CN114261116A (en) * | 2021-12-21 | 2022-04-01 | 无锡万里实业集团有限公司 | Floor for motor car toilet and preparation method thereof |
Also Published As
| Publication number | Publication date |
|---|---|
| CN105666641B (en) | 2018-06-15 |
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| PB01 | Publication | ||
| C10 | Entry into substantive examination | ||
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| GR01 | Patent grant | ||
| GR01 | Patent grant | ||
| TR01 | Transfer of patent right | ||
| TR01 | Transfer of patent right |
Effective date of registration: 20231027 Address after: 277314, 860 meters southeast of Chao Village in the southwest of Yicheng Dige Town, Zaozhuang City, Shandong Province (formerly known as Lihua Mine) Patentee after: Zaozhuang Xingshi Building Materials Co.,Ltd. Address before: 242000 Hanting District, Xuanzhou Economic Development Zone, Xuancheng, Anhui Patentee before: XUANCHENG ODS SANITARY WARE CO.,LTD. |