CN105665613A - Intelligent and automatic pressing equipment for aluminum plug cap blanks for liquid receivers - Google Patents
Intelligent and automatic pressing equipment for aluminum plug cap blanks for liquid receivers Download PDFInfo
- Publication number
- CN105665613A CN105665613A CN201610191012.6A CN201610191012A CN105665613A CN 105665613 A CN105665613 A CN 105665613A CN 201610191012 A CN201610191012 A CN 201610191012A CN 105665613 A CN105665613 A CN 105665613A
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- China
- Prior art keywords
- cylinder
- material block
- rod
- countercheck rod
- bed die
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21K—MAKING FORGED OR PRESSED METAL PRODUCTS, e.g. HORSE-SHOES, RIVETS, BOLTS OR WHEELS
- B21K21/00—Making hollow articles not covered by a single preceding sub-group
- B21K21/02—Producing blanks in the shape of discs or cups as semifinished articles for making hollow articles, e.g. to be deep-drawn or extruded
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21K—MAKING FORGED OR PRESSED METAL PRODUCTS, e.g. HORSE-SHOES, RIVETS, BOLTS OR WHEELS
- B21K27/00—Handling devices, e.g. for feeding, aligning, discharging, Cutting-off means; Arrangement thereof
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Forging (AREA)
Abstract
The invention discloses intelligent and automatic pressing equipment for aluminum plug cap blanks for liquid receivers. A hammer rod with an external hexagonal hammer head at the lower part is fixed to an upper die of a hydraulic machine, a lower die is a round cavity, and an ejection rod used for ejecting pressed parts is arranged below the lower die; a first air cylinder and a second air cylinder are arranged on the horizontal surface above the lower die, an actuating rod of the first air cylinder is connected to a pneumatic double-claw part, and an actuating rod of the second air cylinder is connected to a pushing rod; a vibrating feed plate is arranged above the first air cylinder, an outlet of the vibrating feed plate is located above the pneumatic double-claw part, the vibrating feed plate feeds the pneumatic double-claw part, the hexagonal hammer head and the lower die press material blocks, the ejection rod ejects the material blocks after pressing is completed, and the pushing rod pushes the material blocks to a discharge cylinder. The intelligent and automatic pressing equipment is reasonable in design and high in automation degree, the pressing and forming work from feeding to discharging of the material blocks can be completed at a time, and therefore the pressing efficiency of aluminum plug caps for the liquid receivers is greatly improved, and the labor intensity of workers is lowered.
Description
Technical field
The invention belongs to part punching shaping automation equipment technology field, relate in particular to the intelligent automatic compacting equipment of a kind of liquid vessel aluminium blocking cap blank.
Background technology
The working method of liquid vessel aluminium blocking cap blank is that operator places by hand, is put by material block to, in counterdie, manual toggle starting switch, hydropress is suppressed, and rising of taking blame for others after having suppressed, by manual for blank jack-up feeding. This process has following problem, first is take blame for others to fall after rise after jack-up, if operator grasps not good feeding opportunity, inconvenience feeding after falling after rise, 2nd is the wrong situation putting two material blocks when operating batch production of knocking off, build-up of pressure causes hammer bar to collapse and fly to cause security incident, and the 3rd is that manual material, the feeding working (machining) efficiency of putting is low. 4th is that workpiece quantity is many, and operator reckons by the piece to count and there is the wrong problem of point.
Summary of the invention
It is an object of the invention to overcome the deficiencies in the prior art, it is provided that the intelligent automatic compacting equipment of a kind of liquid vessel aluminium blocking cap blank.
The present invention is achieved by the following technical solutions:
The intelligent automatic compacting equipment of a kind of liquid vessel aluminium blocking cap blank, comprise one for the hydropress of pressing mold, mold and bed die it is respectively arranged with in the upper and lower of hydropress, mold center vertical fixes the hammer bar that a bottom is outer six plane set-hammer heads, bed die is circular cavity, and the lower section of bed die is also provided with one for ejecting the push rod of rolled-up stock; Being provided with the first cylinder and the 2nd cylinder on horizontal plane above bed die, the action bar of the first cylinder connects one pneumatic pair of pawl, and the action bar of the 2nd cylinder connects a push rod; Being provided with a vibrating feed dish above the first cylinder, the material dish outlet of vibrating feed dish is positioned at above pneumatic pair of pawl; The first countercheck rod driven by the 3rd cylinder and the 2nd countercheck rod driven by the 4th cylinder it is provided with at material dish exit end, first countercheck rod is set in parallel in above the 2nd countercheck rod, and it is provided with first close to sensor on the first countercheck rod, the 2nd countercheck rod is provided with the 2nd close to sensor;Also being provided with a discharge barrel being obliquely installed on bed die horizontal plane, the upper port of discharge barrel is just to the push rod of the 2nd cylinder.
In technique scheme, vibrating feed dish connects hopper by an oblique blanking channel, and the bottom of hopper is fixedly connected with a vibration motor, is swung by vibration driven by motor hopper and promotes blanking.
In technique scheme, the vertex plane at vibrating feed dish is also provided with one and expects that the 3rd of block position the close to sensor for detecting, by the 3rd close to sensor detects in vibrating feed dish whether have material.
In technique scheme, discharge barrel lower port is connected with the action bar of the 5th cylinder, drives the lower end of discharge barrel to swing by the action of the 5th cylinder, to carry out discharging. Further, the 5th cylinder is also provided with a sensor for countering, utilizes sensor for countering to count.
In technique scheme, the upper end of push rod communicates with cavity in bed die, the lower end of push rod and the 6th cylinders.
In technique scheme, the action bar of the first cylinder coordinates with a limit switch, and limit switch is for providing hydropress work signal.
The operation method of the intelligent automatic compacting equipment of liquid vessel aluminium blocking cap blank: material block puts into hopper from top, when the 3rd of vibrating feed dish is close to sensor detection nothing material, connect the vibration electric motor starting of hopper, hopper swings, in hopper, material block is slowly rolled in vibrating feed dish, spiral material loading and code material is carried out by vibrating feed, so that orderly for material block is delivered to the outlet of material dish, when the first of the first countercheck rod place has material block close to sensor detection, first countercheck rod retreats and makes material block drop down onto on the 2nd countercheck rod, now the 2nd of the 2nd countercheck rod place the has material block to control the 2nd countercheck rod retrogressing releasing material block while that the first countercheck rod ejecting close to sensor detection, material block is made to fall to pneumatic pair of pawl front, then the 2nd countercheck rod ejects again, after material block falls to pneumatic pair of pawl front, first cylinder action unclamps material block after making pneumatic pair of pawl clamping material block and material block being delivered to bed die position, then the first cylinder backhaul touching limit switch (limit switch provides hydropress work signal) makes hydropress work, six plane set-hammer heads have pressed down the compacting to material block, suppress the push rod jack-up below rear bed die to be ejected by the rolled-up stock in bed die, after rolled-up stock ejects, the 2nd cylinder drives push rod action to push away in discharge barrel by rolled-up stock, sensor for countering counts after rolled-up stock being detected, the action of the 5th cylinder simultaneously drives the lower end swing of discharge barrel to make rolled-up stock fall to material frame.
Advantage and the useful effect of the present invention be:
Inventive design is reasonable, level of automation height, it is possible to from being fed to, discharging is disposable completes the compression moulding work to material block, thus substantially increases the compacting efficiency of liquid vessel aluminium blocking cap, reduces the labour intensity of workman.
Accompanying drawing explanation
Fig. 1 is the structural representation of the present invention.
Wherein: 1 is hydropress, 2 is hammer bar, and 2-1 is six plane set-hammer heads, and 3 is bed die, 3-1 is push rod, and 4 is the first cylinder, and 5 is the 2nd cylinder, 6 is vibrating feed dish, and 6-1 is the outlet of material dish, and 7 is oblique blanking channel, 8 is hopper, and 9 is vibration motor, and 10 is discharge barrel, 11 is the 5th cylinder, 12, and it is sensor for countering, a is the first countercheck rod, and b is the 2nd countercheck rod, and c is the 3rd close to sensor.
Embodiment
The technical scheme of the present invention is described further below in conjunction with specific embodiment.
The intelligent automatic compacting equipment of a kind of liquid vessel aluminium blocking cap blank, comprise one for the hydropress 1 of pressing mold, mold and bed die it is respectively arranged with in the upper and lower of hydropress 1, mold center vertical fixes the hammer bar 2 that a bottom is outer six plane set-hammer head 2-1, bed die 2 is circular cavity, and the lower section of bed die is also provided with one for ejecting the push rod 3-1 of rolled-up stock;The action bar being provided with the first cylinder 4 and the 2nd cylinder 5, first cylinder 4 on horizontal plane above bed die 3 connects one pneumatic pair of pawl, and the action bar of the 2nd cylinder 5 connects a push rod, be provided with a vibrating feed dish 6 (vibrating feed dish has bottom and deposits material in the surface of the first cylinder 4 driving pneumatic pair of pawl, the function of spiral material loading and code material), the material dish outlet 6-1 of vibrating feed dish 6 is positioned at above pneumatic pair of pawl, vibrating feed dish 6 connects the hopper 8 for containing aluminum blocking cap material block being arranged on vibrating feed dish 6 oblique upper by an oblique blanking channel 7, the bottom of hopper 8 is fixedly connected with a vibration motor 9, vibration motor 9 can drive hopper to swing when starting, in hopper, material block is slowly rolled in vibrating feed dish 6, spiral material loading and code material is carried out by vibrating feed dish 6, so that orderly for material block is delivered to material dish outlet 6-1 as pneumatic pair of pawl feed, export 6-1 end at material dish and it is provided with the first countercheck rod a driven by the 3rd cylinder and the 2nd countercheck rod b of the 4th cylinder drive, first countercheck rod a is set in parallel in above the 2nd countercheck rod b, and be provided with on the first countercheck rod a detection material first close to sensor, 2nd countercheck rod b is provided with detection material the 2nd close to sensor, alternately stopped by the first countercheck rod a and the 2nd countercheck rod b, whether decontrol whereabouts that material block controls to expect block, thus be pneumatic pair of pawl feed below material dish outlet 6-1, vertex plane at vibrating feed dish is also provided with one and expects that the 3rd of block position the close to sensor c for detecting, by the 3rd close to sensor c detects in vibrating feed dish 6 whether have material,
Bed die 3 horizontal plane also has a discharge barrel being obliquely installed 10, the upper port of discharge barrel 10 is just to the push rod of the 2nd cylinder 5, advanced in discharge barrel 10 when material block suppresses rear push-rod, discharge barrel 10 lower port is connected with the action bar of the 5th cylinder 11,5th cylinder 11 is also provided with a sensor for countering 12, drive discharge barrel 10 times ends to swing by the action of the 5th cylinder 11, to carry out discharging, utilize sensor for countering 12 to count simultaneously.
The following describes the operation logic of the present invention: material block puts into hopper 8 from top, when the 3rd of machine unlatching after vibration delivery plate 6 detects without material close to sensor c, the vibration motor 9 connecting hopper starts, hopper swings, in hopper, material block is slowly rolled in vibrating feed dish 6, spiral material loading and code material is carried out by vibrating feed dish 6, so that orderly for material block is delivered to material dish outlet 6-1, when the first of the first countercheck rod a place has material block close to sensor detection, first countercheck rod a retreats and makes material block drop down onto on the 2nd countercheck rod b, now the 2nd of the 2nd countercheck rod b place the has material block to control the 2nd countercheck rod b retrogressing releasing material block while that the first countercheck rod a ejecting close to sensor detection, material block is made to fall to pneumatic pair of pawl front, then the 2nd countercheck rod b ejects again, after material block falls to pneumatic pair of pawl front, first cylinder 4 ejects after action makes pneumatic pair of pawl clamping material block and material block is delivered to counterdie position and unclamps material block, then (the action bar of the first cylinder coordinates the first cylinder 4 backhaul touching limit switch with a limit switch, limit switch is connected with controller for providing hydropress work signal) hydropress is worked, six plane set-hammer head 2-1 have pressed down the compacting to material block, (upper end of push rod 3-1 communicates with cavity in bed die 3 to have suppressed the push rod 3-1 jack-up below rear bed die 3, the lower end of push rod 3-1 and the 6th cylinders) rolled-up stock in bed die 3 is ejected, after rolled-up stock ejects, the 2nd cylinder 5 drives push rod action to be pushed away by rolled-up stock in discharge barrel 10, sensor for countering 12 counts after rolled-up stock being detected, the action of the 5th cylinder 11 simultaneously drives discharge barrel 10 times ends swings to make rolled-up stock fall to material frame,So complete a pressing cycle, repeat above process afterwards.
In the above-described embodiments, described first cylinder, the 2nd cylinder, the 3rd cylinder, the 4th cylinder, the 5th cylinder, the 6th cylinder, first are connected with controller close to sensor, limit switch with sensor for countering close to sensor, the 2nd close to sensor, the 3rd.
Above to invention has been exemplary description; should be noted that; when not departing from the core of the present invention, any simple distortion, amendment or other those skilled in the art can not spend the equivalent replacement of creative work all to fall into protection scope of the present invention.
Claims (8)
1. the intelligent automatic compacting equipment of a liquid vessel aluminium blocking cap blank, it is characterized in that: comprise one for the hydropress of pressing mold, mold and bed die it is respectively arranged with in the upper and lower of hydropress, mold center vertical fixes the hammer bar that a bottom is outer six plane set-hammer heads, bed die is circular cavity, and the lower section of bed die is also provided with one for ejecting the push rod of rolled-up stock; Being provided with the first cylinder and the 2nd cylinder on horizontal plane above bed die, the action bar of the first cylinder connects one pneumatic pair of pawl, and the action bar of the 2nd cylinder connects a push rod; Being provided with a vibrating feed dish above the first cylinder, the material dish outlet of vibrating feed dish is positioned at above pneumatic pair of pawl; The first countercheck rod driven by the 3rd cylinder and the 2nd countercheck rod driven by the 4th cylinder it is provided with at material dish exit end, first countercheck rod is set in parallel in above the 2nd countercheck rod, and it is provided with first close to sensor on the first countercheck rod, the 2nd countercheck rod is provided with the 2nd close to sensor; Also being provided with a discharge barrel being obliquely installed on bed die horizontal plane, the upper port of discharge barrel is just to the push rod of the 2nd cylinder.
2. the intelligent automatic compacting equipment of liquid vessel aluminium blocking cap blank according to claim 1, it is characterised in that: vibrating feed dish connects hopper by an oblique blanking channel, and the bottom of hopper is fixedly connected with a vibration motor.
3. the intelligent automatic compacting equipment of liquid vessel aluminium blocking cap blank according to claim 1, it is characterised in that: the vertex plane at vibrating feed dish is provided with one and expects that the 3rd of block position the close to sensor for detecting.
4. the intelligent automatic compacting equipment of liquid vessel aluminium blocking cap blank according to claim 1, it is characterised in that: discharge barrel lower port is connected with the action bar of the 5th cylinder.
5. the intelligent automatic compacting equipment of liquid vessel aluminium blocking cap blank according to claim 4, it is characterised in that: on the 5th cylinder, also it is provided with a sensor for countering.
6. the intelligent automatic compacting equipment of liquid vessel aluminium blocking cap blank according to claim 1, it is characterised in that: the upper end of push rod communicates with cavity in bed die, the lower end of push rod and the 6th cylinders.
7. the intelligent automatic compacting equipment of liquid vessel aluminium blocking cap blank according to claim 1, it is characterised in that: the action bar of the first cylinder coordinates with a limit switch.
8. the operation method of the intelligent automatic compacting equipment of liquid vessel aluminium blocking cap blank as described in one of claim 1-7: it is characterized in that: material block puts into hopper from top, when the 3rd of vibrating feed dish is close to sensor detection nothing material, connect the vibration electric motor starting of hopper, hopper swings, in hopper, material block is slowly rolled in vibrating feed dish, spiral material loading and code material is carried out by vibrating feed, so that orderly for material block is delivered to the outlet of material dish, when the first of the first countercheck rod place has material block close to sensor detection, first countercheck rod retreats and makes material block drop down onto on the 2nd countercheck rod, now the 2nd of the 2nd countercheck rod place the has material block to control the 2nd countercheck rod retrogressing releasing material block while that the first countercheck rod ejecting close to sensor detection, material block is made to fall to pneumatic pair of pawl front, then the 2nd countercheck rod ejects again, after material block falls to pneumatic pair of pawl front, first cylinder action unclamps material block after making pneumatic pair of pawl clamping material block and material block being delivered to bed die position, then the first cylinder backhaul touching limit switch makes hydropress work, six plane set-hammer heads have pressed down the compacting to material block, suppress the push rod jack-up below rear bed die to be ejected by the rolled-up stock in bed die, after rolled-up stock ejects, the 2nd cylinder drives push rod action to push away in discharge barrel by rolled-up stock, sensor for countering counts after rolled-up stock being detected, the action of the 5th cylinder simultaneously drives the lower end swing of discharge barrel to make rolled-up stock fall to material frame.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201610191012.6A CN105665613B (en) | 2016-03-29 | 2016-03-29 | The intelligent automatic compacting equipment of liquid reservoir aluminum blocking cap blank |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201610191012.6A CN105665613B (en) | 2016-03-29 | 2016-03-29 | The intelligent automatic compacting equipment of liquid reservoir aluminum blocking cap blank |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN105665613A true CN105665613A (en) | 2016-06-15 |
| CN105665613B CN105665613B (en) | 2018-06-08 |
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| Application Number | Title | Priority Date | Filing Date |
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| CN201610191012.6A Active CN105665613B (en) | 2016-03-29 | 2016-03-29 | The intelligent automatic compacting equipment of liquid reservoir aluminum blocking cap blank |
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Citations (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPS5611131A (en) * | 1979-07-11 | 1981-02-04 | Yoshihara Jidoki Kk | Continuous forming machine for head of flanged bolt |
| JPS61129252A (en) * | 1984-11-28 | 1986-06-17 | Fuji Heavy Ind Ltd | Phase setting method of body to be worked and metal die in cold plastic work |
| CN202028709U (en) * | 2010-09-30 | 2011-11-09 | 谢润恩 | Automatic cushioning-sheet forming machine |
| CN204247801U (en) * | 2014-10-10 | 2015-04-08 | 佛山市顺德区金工铝门窗机械实业有限公司 | A kind of single-column automatic punch machine |
| CN204974891U (en) * | 2015-08-20 | 2016-01-20 | 福建中网电力科技有限公司 | C molded lines presss from both sides automatic stamping device of slider |
| CN205599862U (en) * | 2016-03-29 | 2016-09-28 | 和龙双昊高新技术有限公司 | Intelligent automatic suppression of stifled cap blank of aluminium system is equipped for cistern |
-
2016
- 2016-03-29 CN CN201610191012.6A patent/CN105665613B/en active Active
Patent Citations (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPS5611131A (en) * | 1979-07-11 | 1981-02-04 | Yoshihara Jidoki Kk | Continuous forming machine for head of flanged bolt |
| JPS61129252A (en) * | 1984-11-28 | 1986-06-17 | Fuji Heavy Ind Ltd | Phase setting method of body to be worked and metal die in cold plastic work |
| CN202028709U (en) * | 2010-09-30 | 2011-11-09 | 谢润恩 | Automatic cushioning-sheet forming machine |
| CN204247801U (en) * | 2014-10-10 | 2015-04-08 | 佛山市顺德区金工铝门窗机械实业有限公司 | A kind of single-column automatic punch machine |
| CN204974891U (en) * | 2015-08-20 | 2016-01-20 | 福建中网电力科技有限公司 | C molded lines presss from both sides automatic stamping device of slider |
| CN205599862U (en) * | 2016-03-29 | 2016-09-28 | 和龙双昊高新技术有限公司 | Intelligent automatic suppression of stifled cap blank of aluminium system is equipped for cistern |
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| Publication number | Publication date |
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| CN105665613B (en) | 2018-06-08 |
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