CN216126508U - Full-automatic die forging gear trimming feeder - Google Patents
Full-automatic die forging gear trimming feeder Download PDFInfo
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- CN216126508U CN216126508U CN202121929365.4U CN202121929365U CN216126508U CN 216126508 U CN216126508 U CN 216126508U CN 202121929365 U CN202121929365 U CN 202121929365U CN 216126508 U CN216126508 U CN 216126508U
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Abstract
The utility model discloses a full-automatic die forging gear trimming feeder, which relates to the technical field of mechanical equipment and comprises a rack, a hopper, an ejector rod, a discharging inclined plane, a feeding inclined plate and parallel bins; the upper port of the hopper is fixed at the inner top of the frame, and the lower port is suspended in the frame; the two ejector rods are arranged, the fixed ends of the two ejector rods are fixed on the inner wall of the rack, and the output ends of the two ejector rods are movably arranged up and down in the vertical direction of the inclined planes which are distributed in a step shape in the hopper; one end opening of the discharging inclined plane penetrates through the side wall of the top of the rack and is communicated with a hopper inclined plane at a discharging opening in the hopper; one end of the feeding inclined plate is arranged at the position of a lower port of the discharging inclined plane, and the other end of the feeding inclined plate is suspended above the parallel storage bin. The full-automatic feeding machine has the advantages of low cost, high efficiency, high stability and high universality, and the full-automatic mechanical equipment is utilized to replace the heavy labor intensity of workers, so that a large amount of manpower resources are saved for enterprises, and the potential safety hazard of manual feeding is eliminated.
Description
Technical Field
The utility model relates to the technical field of mechanical equipment, in particular to a full-automatic die forging gear trimming feeder.
Background
In order to ensure the forging and pressing quality, the conventional production process has flash, and due to factors such as flash form change and large bending deformation, most gear production enterprises are always seeking automatic trimming machines, a plurality of automatic companies are engaged in the research and development of automatic trimming equipment for die-forging gear blanks for years in the whole country, and the automatic die-forging gear trimming machine is always an industry blank after failure without exception.
The overflow forms after die forging are different and the deformed burrs after die forging are added, so that the operation of machine material clamping is unstable, at present, the edge cutting of gear blank of die forging can only be realized by manually putting iron lumps into a die for die cutting by workers, the labor intensity is high, the yield is low, the labor is wasted, the potential safety hazard and other problems exist, and the feeding problem of overflow deformed burrs after die forging can not be solved in the global automation enterprises at present after the gear die forging process is used for hundreds of years, so that the whole industry can only be operated manually at present.
SUMMERY OF THE UTILITY MODEL
The utility model aims to provide a full-automatic die forging gear trimming feeder aiming at the defects and shortcomings of the prior art, which has the advantages of low cost, high efficiency, high stability and high universality, replaces the heavy labor intensity of workers with full-automatic mechanical equipment, saves a large amount of manpower resources for enterprises, and eliminates the potential safety hazard of manual feeding.
In order to achieve the purpose, the utility model adopts the following technical scheme: the device comprises a frame, a hopper, a mandril, a discharging inclined plane, a feeding inclined plate and parallel bins;
the upper port of the hopper is fixed at the inner top of the frame, and the lower port is suspended in the frame;
the two ejector rods are arranged, the fixed ends of the two ejector rods are fixed on the inner wall of the rack, and the output ends of the two ejector rods are movably arranged up and down in the vertical direction of the inclined planes which are distributed in a step shape in the hopper;
one end opening of the discharging inclined plane penetrates through the side wall of the top of the rack and is communicated with a hopper inclined plane at a discharging opening in the hopper;
one end of the feeding inclined plate is arranged at the lower port of the discharging inclined plane, and the other end of the feeding inclined plate is suspended above the parallel storage bin;
above-mentioned parallel feed bin sets up in the outside of frame, and parallel feed bin contains:
the bin frame is arranged outside the rack;
the parallel bin vibrating plate is fixed on the top plate of the bin frame;
the bin partition plates are fixed on the side walls of the parallel bin vibrating plates, and the number of the bin partition plates is not less than two;
the material taking frame is arranged on the top wall of the moving plate;
the shunting cone is fixed on the inner wall of the movable plate positioned in the material taking frame;
the moving plate is hollow inside, is movably arranged on the bin rack in a left-right guiding manner, and is connected with the moving driving mechanism at one end;
the funnel with the opening is fixed on the output end of the rotary cylinder, movably suspended below the bin frame and communicated with an outlet of the lower wall of the movable plate;
and the rotating cylinder is fixed on the output end of the lifting cylinder.
Preferably, the two funnels with the openings are symmetrically arranged into an integrated structure and then fixed on an output shaft of the rotary cylinder.
Preferably, the outlet end of the feeding inclined plate is bent downwards.
Preferably, a hopper vibrating plate is arranged on an inclined plane of the hopper with a planar structure.
Preferably, the output end of the ejector rod is fixed with a feeding inclined block, and the inclined direction of the feeding inclined block is consistent with the inclined direction of an inclined plane which is distributed in a step shape in the hopper.
Compared with the prior art, the utility model has the beneficial effects that: the utility model provides a full-automatic die forging gear trimming feeder which is low in cost, high in efficiency, high in stability and high in universality, heavy labor intensity of workers is replaced by full-automatic mechanical equipment, a large amount of manpower resources are saved for enterprises, and potential safety hazards of manual feeding are eliminated.
Description of the drawings:
fig. 1 is a schematic structural view of the present invention.
Fig. 2 is an external structural view of the present invention.
FIG. 3 is a schematic top view of the hopper of the present invention.
Fig. 4 is a schematic structural diagram of a parallel silo in the utility model.
Fig. 5 is a schematic view of the arrangement position of the diverter cone in the utility model.
Fig. 6 is a flow chart of the blanking state of the die forging gear in the utility model.
Description of reference numerals:
the device comprises a frame 1, a hopper 2, a hopper vibration plate 2-1, an ejector rod 3, a feeding inclined block 3-1, a discharging inclined plane 4, a feeding inclined plate 5, a parallel bin 6, a bin frame 6-1, a moving plate 6-2, a material taking frame 6-3, a bin separating plate 6-4, a funnel with an opening 6-5, a rotary cylinder 6-6, a shunting cone 6-7 and a parallel bin vibration plate 6-8.
The specific implementation mode is as follows:
the technical solution of the present invention will be clearly and completely described below with reference to the accompanying drawings, and the preferred embodiments in the description are only examples, and all other embodiments obtained by those skilled in the art without any inventive work belong to the protection scope of the present invention.
As shown in fig. 1 to fig. 6, the following technical solutions are adopted in the present embodiment: the device comprises a frame 1, a hopper 2, a mandril 3, a discharge inclined plane 4, a feeding inclined plate 5 and a parallel stock bin 6;
the hopper 2 is used for containing a forged die forging gear, the upper port of the hopper 2 is fixedly connected with the inner top of the frame 1 by using a screw, the lower port of the hopper is suspended in the frame 1, and a hopper vibrating plate 2-1 is arranged on an inclined plane of the hopper 2 in a planar structure;
the two ejector rods 3 are used for realizing secondary jacking discharging of the die forging gear, the fixed ends of the two ejector rods 3 are fixedly riveted on the inner wall of the frame 1 by screws, the output ends of the two ejector rods 3 are movably arranged up and down in the vertical direction of the inclined planes which are distributed in a step shape in the hopper 2, the output ends of the ejector rods 3 are fixedly riveted with feeding inclined blocks 3-1 by screws, and the inclined direction of the feeding inclined blocks 3-1 is consistent with the inclined direction of the inclined planes which are distributed in the step shape in the hopper 2;
one port of the discharging inclined plane 4 penetrates through the side wall of the top of the frame 1 and is communicated with a hopper inclined plane at a discharging port in the hopper 2;
one end of the feeding inclined plate 5 is arranged at the lower port of the discharging inclined surface 4 and is used for receiving the die forging gear which slides out of the discharging inclined surface 4, the die forging gear at the moment has no directionality, and the other end of the feeding inclined plate 5 is arranged downwards in a bent shape and is suspended above the parallel storage bin 6;
the above-mentioned parallel feed bin 6 sets up in the outside of frame 1, and parallel feed bin 6 contains:
the bin frame 6-1, the bin frame 6-1 is arranged outside the frame 1;
the parallel bin vibrating plate 6-8 is of a hollow structure, a vibrating motor (not shown in the figure) is arranged inside the parallel bin vibrating plate 6-8, and the parallel bin vibrating plate 6-8 is fixed on a top plate of the bin frame 6-1 in a riveting mode through screws;
the bin separation plates 6-4 are fixedly riveted on the side walls of the parallel bin vibrating plates 6-8 by screws, two bin separation plates are arranged in the specific embodiment, a bin is formed between the two bin separation plates, and the die forging gear falls into the bin separation plates and falls into the material taking frame 6-3 from the bin separation plates;
the material taking frame 6-3 is arranged on the top wall of the moving plate 6-2, and the material taking frame 6-3 is arranged on the top wall of the moving plate 6-2;
the sprue spreader comprises a sprue spreader 6-7, a die forging gear and a moving plate 6-2, wherein the sprue spreader 6-7 is fixed on the inner wall of the moving plate 6-2 inside a material taking frame 6-3, the sprue spreader 6-7 divides a cavity inside the material taking frame 6-3 into two cavities, and the die forging gear falls into one of the two cavities;
a moving plate 6-2, wherein the moving plate 6-2 is hollow inside, is movably arranged on the bin rack 6-1 in a left-right guiding manner, and one end of the moving plate 6-2 is connected with a moving driving mechanism (the moving driving mechanism is not shown in the figure);
the two funnels 6-5 with the openings are symmetrically arranged into an integrated structure and then fixed on an output shaft of the rotary cylinder 6-6, the two funnels alternately receive materials, the funnels 6-5 with the openings are movably suspended below the silo frame 6-1, and the funnels 6-5 with the openings are communicated with an outlet of the lower wall of the movable plate 6-2;
a rotating cylinder 6-6, the rotating cylinder 6-6 being fixed to the output end of the lifting cylinder (the lifting cylinder is not shown in the figure).
The working principle of the specific embodiment is as follows: the die forging gear falls into a hopper 2, the die forging gear falls onto a feeding inclined block 3-1 on an ejector rod 3 positioned at the bottommost part of the hopper 2 under the vibration of a hopper vibration plate 2-1, the ejector rod 3 works to lift the die forging gear to a step-shaped inclined plane adjacent to the die forging gear and falls onto the feeding inclined block 3-1 on another ejector rod 3 distributed in a step shape, the ejector rod 3 lifts for the second time, the die forging gear is sent to the step-shaped inclined plane adjacent to the die forging gear and falls into a feeding inclined plane 5 from a discharging inclined plane 4, the feeding inclined plane 5 is sent to a position between two adjacent bin plates 6-4 in a parallel bin 6, at the moment, a moving plate 6-2 moves back and forth left and right under the driving of a moving driving mechanism, the die forging gear falls into a material taking frame 6-3 under the gravity action and is shunted to the inside the moving plate 6-2 under the guiding shunting action of a shunting cone 6-7 in the material taking frame 6-3, and the forging gear rolls under the action of gravity and falls into the mouth bottom of the funnel with the mouth 6-5 under the driving of the moving plate 6-2, the lifting cylinder drives the funnel with the mouth 6-5 to descend, the forging gear rolls under the action of the gravity at the moment, then the lifting cylinder jacks again to jack the funnel with the mouth 6-5 to the lower part of the top plate of the bin frame 6-1, finally, the rotating cylinder 6-6 rotates to move the placed forging gear out of the lower part of the moving plate 6-2, and meanwhile, the other funnel with the mouth 6-5 which is symmetrical to the funnel with the mouth 6-5 and is provided with the forging gear rotates to an outlet of the lower wall of the moving plate 6-2 to wait for material receiving.
Compared with the prior art, the beneficial effects of the embodiment are as follows: this embodiment provides full-automatic die forging gear side cut feeder, and its low cost, high efficiency, high stability, high versatility utilize full-automatic mechanical equipment to replace the heavy intensity of labour of workman, save a large amount of manpower resources for the enterprise, get rid of the potential safety hazard of manual pay-off.
It will be appreciated by those skilled in the art that modifications and equivalents may be made to the embodiments described above, and that various modifications, equivalents, improvements and the like may be made without departing from the spirit and scope of the utility model.
Claims (5)
1. Full-automatic die forging gear side cut feeder, its characterized in that: the device comprises a frame (1), a hopper (2), a top rod (3), a discharging inclined plane (4), a feeding inclined plate (5) and a parallel storage bin (6);
the upper port of the hopper (2) is fixed at the inner top of the frame (1), and the lower port is suspended in the frame (1);
the number of the ejector rods (3) is two, the fixed ends of the two ejector rods (3) are fixed on the inner wall of the rack (1), and the output ends of the two ejector rods (3) are movably arranged up and down in the vertical direction of the inclined plane which is distributed in a step shape in the hopper (2);
one port of the discharging inclined plane (4) penetrates through the side wall of the top of the rack (1) and is arranged to be communicated with a hopper inclined plane at a discharging port in the hopper (2);
one end of the feeding inclined plate (5) is arranged at the lower port of the discharging inclined plane (4), and the other end of the feeding inclined plate (5) is suspended above the parallel storage bin (6);
above-mentioned parallel feed bin (6) set up in the outside of frame (1), and parallel feed bin (6) contain:
the bin frame (6-1), the bin frame (6-1) is arranged outside the frame (1);
the parallel bin vibrating plate (6-8) is fixed on the top plate of the bin frame (6-1);
the bin partition plates (6-4), the bin partition plates (6-4) are fixed on the side walls of the parallel bin vibrating plates (6-8), and the number of the bin partition plates is not less than two;
the material taking frame (6-3), the material taking frame (6-3) is arranged on the top wall of the moving plate (6-2);
the shunting cone (6-7), the shunting cone (6-7) is fixed on the inner wall of the movable plate (6-2) positioned in the material taking frame (6-3);
the moving plate (6-2) is hollow inside, the moving plate (6-2) is movably arranged on the bin frame (6-1) in a left-right guiding mode, and one end of the moving plate (6-2) is connected with the moving driving mechanism;
the funnel with the opening (6-5) is fixed at the output end of the rotary cylinder (6-6), the funnel with the opening (6-5) is movably suspended below the silo frame (6-1), and the funnel with the opening (6-5) is communicated with the outlet of the lower wall of the moving plate (6-2);
and the rotating cylinder (6-6), and the rotating cylinder (6-6) is fixed on the output end of the lifting cylinder.
2. The full-automatic die forging gear trimming feeder according to claim 1, wherein: the two funnels (6-5) with the openings are symmetrically arranged into an integrated structure and then are fixed on the output shaft of the rotary cylinder (6-6).
3. The full-automatic die forging gear trimming feeder according to claim 1, wherein: the outlet end of the feeding inclined plate (5) is bent and downwards arranged.
4. The full-automatic die forging gear trimming feeder according to claim 1, wherein: a hopper vibrating plate (2-1) is arranged on an inclined plane of the hopper (2) which is in a planar structure.
5. The full-automatic die forging gear trimming feeder according to claim 1, wherein: the output end of the ejector rod (3) is fixed with a feeding inclined block (3-1), and the inclined direction of the feeding inclined block (3-1) is consistent with the inclined direction of an inclined plane which is distributed in a step shape in the hopper (2).
Applications Claiming Priority (2)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202120872818 | 2021-04-26 | ||
| CN2021208728188 | 2021-04-26 |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN216126508U true CN216126508U (en) | 2022-03-25 |
Family
ID=80770263
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202121929365.4U Active CN216126508U (en) | 2021-04-26 | 2021-08-17 | Full-automatic die forging gear trimming feeder |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN216126508U (en) |
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2021
- 2021-08-17 CN CN202121929365.4U patent/CN216126508U/en active Active
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