CN105665613B - The intelligent automatic compacting equipment of liquid reservoir aluminum blocking cap blank - Google Patents
The intelligent automatic compacting equipment of liquid reservoir aluminum blocking cap blank Download PDFInfo
- Publication number
- CN105665613B CN105665613B CN201610191012.6A CN201610191012A CN105665613B CN 105665613 B CN105665613 B CN 105665613B CN 201610191012 A CN201610191012 A CN 201610191012A CN 105665613 B CN105665613 B CN 105665613B
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- Prior art keywords
- cylinder
- countercheck rod
- lower mold
- liquid reservoir
- block
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Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21K—MAKING FORGED OR PRESSED METAL PRODUCTS, e.g. HORSE-SHOES, RIVETS, BOLTS OR WHEELS
- B21K21/00—Making hollow articles not covered by a single preceding sub-group
- B21K21/02—Producing blanks in the shape of discs or cups as semifinished articles for making hollow articles, e.g. to be deep-drawn or extruded
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21K—MAKING FORGED OR PRESSED METAL PRODUCTS, e.g. HORSE-SHOES, RIVETS, BOLTS OR WHEELS
- B21K27/00—Handling devices, e.g. for feeding, aligning, discharging, Cutting-off means; Arrangement thereof
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Forging (AREA)
Abstract
The invention discloses a kind of intelligent automatic compacting equipments of liquid reservoir aluminum blocking cap blank, fix the hammer stem that a lower part is outer six plane set-hammers head in the mold of hydraulic press, lower mold is circular cavity, and the lower section setting one of lower mold is used to eject the mandril of rolled-up stock;The first cylinder and the second cylinder, the pneumatic double pawls of actuating strut connection one of the first cylinder are provided on the horizontal plane above lower mold, the actuating strut of the second cylinder connects a push rod;A vibrating feed disk is provided with above the first cylinder, the charging tray outlet of vibrating feed disk is located above pneumatic double pawls for pneumatic double pawl feed, material block is suppressed by six plane set-hammer heads and lower mold, has suppressed pushing rod and ejected and pass through push rod pushing it against discharge barrel.Reasonable design of the present invention, high degree of automation, can discharging is disposable to be completed to work to the compression moulding for expecting block from being fed to, so as to substantially increase the compacting efficiency of liquid reservoir aluminum blocking cap, reduce the labor intensity of worker.
Description
Technical field
The invention belongs to part punching shaping automation equipment technology fields, relate in particular to a kind of liquid reservoir aluminum
The intelligent automatic compacting equipment of blocking cap blank.
Background technology
Liquid reservoir is that operator places by hand with the processing method of aluminum blocking cap blank, material block is placed into lower die, hand
Dynamic to stir starting switch, hydraulic press compacting suppresses rising of taking blame for others after the completion, blank is jacked up manual feeding.Have during this
Problems with, first is to take blame for others to fall after rise after jack-up, if operator grasps bad feeding opportunity, inconvenient feeding after falling, and second
There are the situations for misplacing two material blocks when being and knocking off operation batch production, build-up of pressure causes hammer stem to collapse to fly to cause safety accident, the
Third, manual blowing, feeding processing efficiency are low.4th is that piece count is more, and operator reckons by the piece points in the presence of the wrong problem of point.
Invention content
It is an object of the invention to overcome the deficiencies of the prior art and provide a kind of liquid reservoir intelligence of aluminum blocking cap blank
Change automatic compacting equipment.
The present invention is achieved by the following technical solutions:
A kind of intelligent automatic compacting equipment of liquid reservoir aluminum blocking cap blank, the hydraulic press for being used for pressing mold including one,
Mold and lower mold are respectively arranged in the upper and lower part of hydraulic press, it is outer six that mold center vertical, which fixes a lower part,
The hammer stem of plane set-hammer head, lower mold are circular cavity, and one is additionally provided with below lower mold for ejecting the mandril of rolled-up stock;Under
The first cylinder and the second cylinder are provided on horizontal plane above mold, the actuating strut of the first cylinder connects a pneumatic double pawls, the
The actuating strut of two cylinders connects a push rod;A vibrating feed disk, the charging tray of vibrating feed disk are provided with above the first cylinder
Outlet is located above pneumatic double pawls;The first countercheck rod for being driven by third cylinder is provided in the charging tray port of export and by the 4th cylinder
The second countercheck rod driven, the first countercheck rod are arranged in parallel in above the second countercheck rod, and are provided on the first countercheck rod the
One proximity sensor is provided with the second proximity sensor on the second countercheck rod;An inclination is additionally provided on lower mold horizontal plane
The discharge barrel of setting, the push rod of the second cylinder of upper port face of discharge barrel.
In the above-mentioned technical solutions, vibrating feed disk connects hopper by an oblique blanking channel, and the bottom of hopper, which is fixed, to be connected
A vibrating motor is connect, hopper is driven to swing by vibrating motor and promotes blanking.
In the above-mentioned technical solutions, the peak plane of vibrating feed disk be additionally provided with one for detect expect block position
Third proximity sensor detects in vibrating feed disk whether have material by third proximity sensor.
In the above-mentioned technical solutions, discharge barrel lower port is connected with the actuating strut of the 5th cylinder, passes through the dynamic of the 5th cylinder
Make that discharge barrel lower end is driven to swing, to discharge.Further, it is also set up on the 5th cylinder there are one sensor for countering,
It is counted using sensor for countering.
In the above-mentioned technical solutions, the upper end of mandril is communicated with lower mold internal cavity, mandril lower end and the 6th cylinders.
In the above-mentioned technical solutions, the actuating strut of the first cylinder and a limit switch coordinate, and limit switch is used to provide liquid
Compressor operation signal.
The operation method of the intelligent automatic compacting equipment of liquid reservoir aluminum blocking cap blank:Material block is put into material from top
Case, when the third proximity sensor detection of vibrating feed disk is without material, the vibrating motor for connecting hopper starts, and hopper is swung, hopper
Interior material block is slowly rolled in vibrating feed disk, and spiral feeding and code material are carried out by vibrating feed, will be expected that block is orderly and be sent
It is exported to charging tray, when the first proximity sensor detection at the first countercheck rod has material block, the retrogressing of the first countercheck rod falls material block
To the second countercheck rod, the second proximity sensor detection at the second countercheck rod at this time has material block to control the ejection of the first countercheck rod same
When the second countercheck rod retreat and release material block, material block is made to fall in front of pneumatic double pawls, then the second countercheck rod ejects again;Expect block
After falling in front of pneumatic double pawls, pine after the action of the first cylinder makes pneumatic double claw clips tightly expect block and send material block to lower die location
Sawing sheet block, then the first return hydraulic cylinder, which touches limit switch (limit switch provides hydraulic press working signal), makes hydraulic press work,
Six plane set-hammer heads push the compacting completed to expecting block, and the mandril after the completion of compacting below lower mold is jacked up the rolled-up stock in lower mold
Ejection, the second cylinder drives putter action that rolled-up stock is pushed into discharge barrel after rolled-up stock ejection, and sensor for countering detects pressure
It is counted after product, while the action of the 5th cylinder drives the swing of discharge barrel lower end that rolled-up stock is made to fall to material frame.
The advantages of the present invention are:
Reasonable design of the present invention, high degree of automation, can discharging is disposable to be completed to be pressed into material block from being fed to
Type works, and so as to substantially increase the compacting efficiency of liquid reservoir aluminum blocking cap, reduces the labor intensity of worker.
Description of the drawings
Fig. 1 is the structure diagram of the present invention.
Wherein:1 is hydraulic press, and 2 be hammer stem, and 2-1 is six plane set-hammer heads, and 3 be lower mold, and 3-1 is mandril, and 4 be the first cylinder,
5 be the second cylinder, and 6 be vibrating feed disk, and 6-1 is exported for charging tray, and 7 be oblique blanking channel, and 8 be hopper, and 9 be vibrating motor, 10
For discharge barrel, 11 be the 5th cylinder, 12, it is sensor for countering, a is the first countercheck rod, and b is the second countercheck rod, and c is approached for third
Sensor.
Specific embodiment
The technical solution further illustrated the present invention with reference to specific embodiment.
A kind of intelligent automatic compacting equipment of liquid reservoir aluminum blocking cap blank, the hydraulic press 1 for being used for pressing mold including one,
Mold and lower mold are respectively arranged in the upper and lower part of hydraulic press 1, it is outer that mold center vertical, which fixes a lower part,
The hammer stem 2 of six plane set-hammer head 2-1, lower mold 2 are circular cavity, and one is additionally provided with below lower mold for ejecting the top of rolled-up stock
Bar 3-1;The first cylinder 4 and the second cylinder 5, the actuating strut connection of the first cylinder 4 are provided on the horizontal plane above lower mold 3
One pneumatic double pawls, the actuating strut of the second cylinder 5 connect a push rod;Driving being arranged above for the first cylinder 4 of pneumatic double pawls
There are a vibrating feed disk 6 (vibrating feed disk has the function of bottom material stock, spiral feeding and code material), the material of vibrating feed disk 6
For disk outlet 6-1 above pneumatic double pawls, vibrating feed disk 6 is arranged on vibrating feed disk 6 tiltedly by an oblique connection of blanking channel 7
The hopper 8 for being used to hold aluminum blocking cap material block of top, the bottom of hopper 8 are fixedly connected with a vibrating motor 9, and vibrating motor 9 opens
Hopper can be driven to swing when dynamic, material block is slowly rolled in vibrating feed disk 6 in hopper, and spiral is carried out by vibrating feed disk 6
Feeding and code material, will expect that orderly the sending to charging tray outlet 6-1 of block is fed as pneumatic double pawls;It is provided at charging tray outlet 6-1 ends
The second countercheck rod b that the first countercheck rod a driven by third cylinder and the 4th cylinder drive, the first countercheck rod a are arranged in parallel in
Above second countercheck rod b, and the first proximity sensor for detecting material is provided on the first countercheck rod a, in the second countercheck rod b
On be provided with the second proximity sensor of detection material, pass through the first countercheck rod a and the second countercheck rod b alternately blocking, decontrol material
Block is come whether controlling the whereabouts of material block, so as to export the pneumatic double pawls feed below 6-1 for charging tray;In the highest of vibrating feed disk
Point plane be additionally provided with one for detect expect the third proximity sensor c of block position, shaken by third proximity sensor c to detect
Whether there is material in dynamic delivery plate 6;
There are a discharge barrel 10 being obliquely installed, the second gas of upper port face of discharge barrel 10 on lower 3 horizontal plane of mold
The push rod of cylinder 5 is advanced it into when material block suppresses rear push-rod in discharge barrel 10, and 10 lower port of discharge barrel is dynamic with the 5th cylinder 11
It is connected as bar, is also set up on the 5th cylinder 11 there are one sensor for countering 12, discharge barrel is driven by the action of the 5th cylinder 11
10 lower ends are swung, and to discharge, while are counted using sensor for countering 12.
Illustrate the operation logic of the present invention below:Material block is put into hopper 8 from top, vibrating feed disk 6 after machine is opened
When third proximity sensor c detections are without material, the vibrating motor 9 for connecting hopper starts, and hopper is swung, and material block slowly rolls in hopper
Into vibrating feed disk 6, spiral feeding and code material are carried out by vibrating feed disk 6, will expect that orderly the sending to charging tray of block exports
6-1, when the first proximity sensor detection at the first countercheck rod a has material block, the first countercheck rod a retrogressings make material block drop down onto second
On countercheck rod b, the second proximity sensor detection at the second countercheck rod b at this time has material block to control the first countercheck rod a ejections simultaneously
Second countercheck rod b, which is retreated, releases material block, material block is made to fall in front of pneumatic double pawls, then the second countercheck rod b is ejected again;Expect block
After falling in front of pneumatic double pawls, 4 ejection of the first cylinder action makes pneumatic double claw clips tightly expect block and send material block to lower die position
Material block is unclamped afterwards, and then (actuating strut of the first cylinder and a limit switch coordinate 4 backhaul of the first cylinder touching limit switch, limit
Bit switch is connected to provide hydraulic press working signal with controller) hydraulic press is made to work, six plane set-hammer head 2-1, which are pushed, to be completed to material
The compacting of block, after the completion of compacting the mandril 3-1 of lower 3 lower section of mold jack up (upper end of mandril 3-1 is communicated with lower 3 internal cavity of mold,
Mandril 3-1 lower ends and the 6th cylinders) rolled-up stock in lower mold 3 is ejected, the second cylinder 5, which drives, after rolled-up stock ejection pushes away
Rolled-up stock is pushed into discharge barrel 10 by bar action, and sensor for countering 12 is counted after detecting rolled-up stock, while the 5th cylinder
11 action, which drives 10 lower end of discharge barrel to swing, makes rolled-up stock fall to material frame;A pressing cycle is so completed, is repeated later
Above procedure.
In the above-described embodiments, first cylinder, the second cylinder, third cylinder, the 4th cylinder, the 5th cylinder, the 6th
Cylinder, the first proximity sensor, the second proximity sensor, third proximity sensor, limit switch and sensor for countering and control
Device is connected.
Illustrative description has been done to the present invention above, it should explanation, in the situation for the core for not departing from the present invention
Under, any simple deformation, modification or other skilled in the art can not spend the equivalent replacement of creative work equal
Fall into protection scope of the present invention.
Claims (7)
1. a kind of intelligent automatic compacting equipment of liquid reservoir aluminum blocking cap blank, it is characterised in that:Pressing mold is used for including one
Hydraulic press, mold and lower mold are respectively arranged in the upper and lower part of hydraulic press, mold center vertical fixes one
Lower part is the hammer stem of outer six plane set-hammers head, and lower mold is circular cavity, and one is additionally provided with below lower mold for ejecting rolled-up stock
Mandril;The first cylinder and the second cylinder, the actuating strut connection one of the first cylinder are provided on the horizontal plane above lower mold
Pneumatic double pawls, the actuating strut of the second cylinder connect a push rod;A vibrating feed disk is provided with above the first cylinder, vibrate to
The charging tray outlet of charging tray is located above pneumatic double pawls;The charging tray port of export be provided with the first countercheck rod for being driven by third cylinder and
The second countercheck rod driven by the 4th cylinder, the first countercheck rod are arranged in parallel in above the second countercheck rod, and in the first countercheck rod
On be provided with the first proximity sensor, the second proximity sensor is provided on the second countercheck rod;It is also set on lower mold horizontal plane
It is equipped with a discharge barrel being obliquely installed, the push rod of the second cylinder of upper port face of discharge barrel;
Material block is put into hopper from top, when the third proximity sensor detection of vibrating feed disk is without material, connects the vibration electricity of hopper
Machine starts, and hopper is swung, and material block is slowly rolled in vibrating feed disk in hopper, and spiral feeding and code are carried out by vibrating feed
Material will expect that orderly the sending to charging tray of block exports, when the first proximity sensor detection at the first countercheck rod has material block, first
Countercheck rod retrogressing makes material block drop down onto on the second countercheck rod, and the second proximity sensor detection at the second countercheck rod at this time has material block control
Making the ejection of the first countercheck rod, the second countercheck rod retreats and releases material block simultaneously, and material block is made to fall in front of pneumatic double pawls, and then second
Countercheck rod ejects again;After material block falls to pneumatic double pawl fronts, the action of the first cylinder makes pneumatic double claw clips tightly expect block and will expect
Block unclamps material block after sending to lower die location, then the first return hydraulic cylinder touching limit switch makes hydraulic press work, six plane set-hammer heads
The compacting completed to expecting block is pushed, the mandril after the completion of compacting below lower mold, which jacks up, ejects the rolled-up stock in lower mold, pressure
The second cylinder drives putter action that rolled-up stock is pushed into discharge barrel after product ejection, and sensor for countering detects that rolled-up stock is laggard
Row counts, while the action of the 5th cylinder drives the swing of discharge barrel lower end that rolled-up stock is made to fall to material frame.
2. the intelligent automatic compacting equipment of liquid reservoir according to claim 1 aluminum blocking cap blank, it is characterised in that:
Vibrating feed disk connects hopper by an oblique blanking channel, and the bottom of hopper is fixedly connected with a vibrating motor.
3. the intelligent automatic compacting equipment of liquid reservoir according to claim 1 aluminum blocking cap blank, it is characterised in that:
The peak plane of vibrating feed disk be provided with one for detect expect the third proximity sensor of block position.
4. the intelligent automatic compacting equipment of liquid reservoir according to claim 1 aluminum blocking cap blank, it is characterised in that:
Discharge barrel lower port is connected with the actuating strut of the 5th cylinder.
5. the intelligent automatic compacting equipment of liquid reservoir according to claim 4 aluminum blocking cap blank, it is characterised in that:
Sensor for countering there are one being also set up on the 5th cylinder.
6. the intelligent automatic compacting equipment of liquid reservoir according to claim 1 aluminum blocking cap blank, it is characterised in that:
The upper end of mandril is communicated with lower mold internal cavity, mandril lower end and the 6th cylinders.
7. the intelligent automatic compacting equipment of liquid reservoir according to claim 1 aluminum blocking cap blank, it is characterised in that:
The actuating strut of first cylinder and a limit switch coordinate.
Priority Applications (1)
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CN201610191012.6A CN105665613B (en) | 2016-03-29 | 2016-03-29 | The intelligent automatic compacting equipment of liquid reservoir aluminum blocking cap blank |
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CN201610191012.6A CN105665613B (en) | 2016-03-29 | 2016-03-29 | The intelligent automatic compacting equipment of liquid reservoir aluminum blocking cap blank |
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CN105665613A CN105665613A (en) | 2016-06-15 |
CN105665613B true CN105665613B (en) | 2018-06-08 |
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Family Cites Families (6)
Publication number | Priority date | Publication date | Assignee | Title |
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JPS5611131A (en) * | 1979-07-11 | 1981-02-04 | Yoshihara Jidoki Kk | Continuous forming machine for head of flanged bolt |
JPH0698451B2 (en) * | 1984-11-28 | 1994-12-07 | 富士重工業株式会社 | Method of aligning work piece and die in cold plastic working |
CN202028709U (en) * | 2010-09-30 | 2011-11-09 | 谢润恩 | Automatic cushioning-sheet forming machine |
CN204247801U (en) * | 2014-10-10 | 2015-04-08 | 佛山市顺德区金工铝门窗机械实业有限公司 | A kind of single-column automatic punch machine |
CN204974891U (en) * | 2015-08-20 | 2016-01-20 | 福建中网电力科技有限公司 | C molded lines presss from both sides automatic stamping device of slider |
CN205599862U (en) * | 2016-03-29 | 2016-09-28 | 和龙双昊高新技术有限公司 | Intelligent automatic suppression of stifled cap blank of aluminium system is equipped for cistern |
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