CN105665257A - Method for buffing surface of primer by using 3M sand adhesive to increase binding force - Google Patents
Method for buffing surface of primer by using 3M sand adhesive to increase binding force Download PDFInfo
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- CN105665257A CN105665257A CN201610130641.8A CN201610130641A CN105665257A CN 105665257 A CN105665257 A CN 105665257A CN 201610130641 A CN201610130641 A CN 201610130641A CN 105665257 A CN105665257 A CN 105665257A
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- primer
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- polish
- paint
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- 239000004576 sand Substances 0.000 title claims abstract description 37
- 238000000034 method Methods 0.000 title claims abstract description 11
- 239000000853 adhesive Substances 0.000 title claims description 13
- 230000001070 adhesive effect Effects 0.000 title claims description 13
- 239000003973 paint Substances 0.000 claims abstract description 28
- 239000012459 cleaning agent Substances 0.000 claims abstract description 11
- 239000007921 spray Substances 0.000 claims description 9
- 238000005498 polishing Methods 0.000 claims 1
- 238000005507 spraying Methods 0.000 abstract description 5
- 238000004140 cleaning Methods 0.000 abstract description 4
- 238000010422 painting Methods 0.000 description 7
- 239000002184 metal Substances 0.000 description 5
- 239000000047 product Substances 0.000 description 3
- 230000008439 repair process Effects 0.000 description 3
- 239000003795 chemical substances by application Substances 0.000 description 2
- 238000005260 corrosion Methods 0.000 description 2
- 230000007547 defect Effects 0.000 description 2
- 230000037303 wrinkles Effects 0.000 description 2
- XUIMIQQOPSSXEZ-UHFFFAOYSA-N Silicon Chemical compound [Si] XUIMIQQOPSSXEZ-UHFFFAOYSA-N 0.000 description 1
- 239000006227 byproduct Substances 0.000 description 1
- 230000000052 comparative effect Effects 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 238000009434 installation Methods 0.000 description 1
- 238000002955 isolation Methods 0.000 description 1
- 239000006082 mold release agent Substances 0.000 description 1
- 230000001681 protective effect Effects 0.000 description 1
- 229910052710 silicon Inorganic materials 0.000 description 1
- 239000010703 silicon Substances 0.000 description 1
- 239000002699 waste material Substances 0.000 description 1
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05D—PROCESSES FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05D5/00—Processes for applying liquids or other fluent materials to surfaces to obtain special surface effects, finishes or structures
- B05D5/10—Processes for applying liquids or other fluent materials to surfaces to obtain special surface effects, finishes or structures to obtain an adhesive surface
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05D—PROCESSES FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05D3/00—Pretreatment of surfaces to which liquids or other fluent materials are to be applied; After-treatment of applied coatings, e.g. intermediate treating of an applied coating preparatory to subsequent applications of liquids or other fluent materials
- B05D3/12—Pretreatment of surfaces to which liquids or other fluent materials are to be applied; After-treatment of applied coatings, e.g. intermediate treating of an applied coating preparatory to subsequent applications of liquids or other fluent materials by mechanical means
Landscapes
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Application Of Or Painting With Fluid Materials (AREA)
Abstract
本发明提出一种用3M砂粘打磨底胶表面增加结合力的方法,解决了在底胶表面上喷漆掉漆的现象发生。技术方案包括:用清洗剂清洗胶接件表面;用3M砂粘打磨底胶表面;用清洗剂清洗打磨后的胶接件表面;向清洗后的胶接件表面喷漆。其中,用3M砂粘打磨底胶表面的步骤为:底胶表面整体用打磨机粘3M砂粘打磨,匀速且不能停留在一个地方打磨底胶表面;边角、弧度和边缘部分用手工3M砂粘打磨,匀力、匀速且不能停留在一个地方打磨底胶表面。The invention proposes a method of using 3M sand stick to polish the surface of the primer to increase the binding force, which solves the phenomenon of paint falling off on the surface of the primer. The technical scheme includes: cleaning the surface of the glued joint with a cleaning agent; grinding the surface of the primer with 3M sand stick; cleaning the polished surface of the glued joint with a cleaning agent; spraying paint on the cleaned surface of the glued joint. Among them, the steps of grinding the surface of the primer with 3M sand stick are: stick the surface of the primer with 3M sand stick to grind the whole surface of the primer, and grind the surface of the primer at a constant speed and cannot stay in one place; use 3M sand on the corners, radians and edges Sticky sanding, uniform force, uniform speed and cannot stay in one place to polish the surface of the primer.
Description
技术领域technical field
本发明属于金属胶接件喷漆前处理方法,涉及一种用3M砂粘打磨底胶表面增加结合力的方法。The invention belongs to a method for pre-painting metal adhesive joints, and relates to a method for increasing the bonding force by using 3M sand to stick and polish the surface of the primer.
背景技术Background technique
现有EC175-Z15金属结构胶接件,喷漆前、底胶REDUX122表面的处理方法是:喷漆前用清洗剂HYSO99清洗底胶表面,清洗干净后再喷底漆,漆层干燥后,做结合力试验,经常发现有掉漆的现象,而且漆层只掉到底胶层上,说明底胶和底漆结合力不好。For existing EC175-Z15 metal structure adhesive joints, before painting, the treatment method for the surface of the primer REDUX122 is: clean the surface of the primer with cleaning agent HYSO99 before painting, and then spray the primer after cleaning. After the paint layer is dry, do the bonding force In the test, it is often found that there is a phenomenon of paint falling off, and the paint layer only falls on the primer layer, indicating that the bonding force between the primer and the primer is not good.
发明内容Contents of the invention
本发明的目的:提出一种用3M砂粘打磨底胶表面增加结合力的方法,解决了在底胶表面上喷漆掉漆的现象发生。Purpose of the present invention: propose a kind of method that uses 3M sand to stick and polish the surface of primer to increase binding force, and solve the phenomenon that paint falls off when spraying paint on the surface of primer.
本发明的技术方案:一种用3M砂粘打磨底胶表面增加结合力的方法,包括:Technical solution of the present invention: a method for increasing the binding force by grinding the surface of the primer with 3M sand stick, comprising:
用清洗剂清洗胶接件表面;Clean the surface of the adhesive joint with a cleaning agent;
用3M砂粘打磨底胶表面;Use 3M sand stick to polish the surface of the primer;
用清洗剂清洗打磨后的胶接件表面;Use a cleaning agent to clean the polished surface of the bonded parts;
向清洗后的胶接件表面喷漆。Spray paint on the surface of the cleaned adhesive joint.
其中,用3M砂粘打磨底胶表面的步骤为:Among them, the steps of grinding the surface of the primer with 3M sand stick are:
底胶表面整体用打磨机粘3M砂粘打磨,匀速且不能停留在一个地方打磨底胶表面;The surface of the primer is polished with 3M sand stick with a grinder as a whole, at a constant speed and cannot stay in one place to polish the surface of the primer;
边角、弧度和边缘部分用手工3M砂粘打磨,匀力、匀速且不能停留在一个地方打磨底胶表面。The corners, radians and edges are polished by hand with 3M sand stick, with uniform force and speed and can not stay in one place to polish the surface of the primer.
本发明的优点Advantages of the invention
3M砂粘相对于砂纸比较柔软,它打磨边角、弧度和边缘部分更加便于操作,用打磨机粘3M7447C砂粘打磨底胶表面,可以大大提高打磨的工作效率,用3M砂粘打磨的底胶表面颜色均匀、表面平整,不会划伤和打漏底胶表面,避免了用砂纸打磨底胶时,容易划伤底胶表面和打磨用力不均时,造成底胶表面颜色不均的缺陷,也就避免了在这样的底胶表面喷漆后,造成的底漆颜色不均的缺陷,避免了产品返修造成的浪费。3M sand stick is softer than sandpaper. It is easier to operate when grinding corners, radians and edges. Using a grinder to stick 3M7447C sand stick to the surface of the primer can greatly improve the efficiency of grinding. Use 3M sand stick to polish the primer The surface color is uniform, the surface is flat, and the surface of the primer will not be scratched or leaked, avoiding the defect of uneven color on the surface of the primer when sanding the primer with sandpaper, which is easy to scratch the surface of the primer and uneven sanding force. It also avoids the defect of uneven color of the primer caused by spraying paint on the surface of such a primer, and avoids the waste caused by product repair.
用3M7447C砂粘打磨底胶表面,可以打磨掉底胶表面的光亮层、打掉底胶表面影响漆层结合力的脱模剂及其它影响底胶和底漆结合力的成分,增加了漆层结合力,避免了产品返修,使产品顺利交付。Use 3M7447C sand to polish the surface of the primer, which can polish off the bright layer on the surface of the primer, remove the release agent on the surface of the primer that affects the bonding force of the paint layer and other components that affect the bonding force of the primer and the primer, and increase the paint layer. The combined force avoids product repairs and enables the smooth delivery of products.
用3M7447C砂粘打磨底胶表面,可以磨平底胶表面的褶皱纹理和不平处,不仅增加了底胶和底漆的结合力,而且还使喷漆后的漆层表面,更加平整光滑,使喷漆质量大大提高。Use 3M7447C sand stick to polish the surface of the primer, which can smooth the wrinkled texture and unevenness on the surface of the primer, which not only increases the bonding force between the primer and the primer, but also makes the surface of the paint layer after painting smoother, improving the quality of the spray paint. Greatly improve.
具体实施方式:detailed description:
为了解决在金属胶接件上喷漆掉漆的问题,我们经过对比试验,发现用3M7447C砂粘打磨底胶表面,可以增加底胶和底漆的结合力,从而解决了在底胶表面上喷漆掉漆的现象发生。In order to solve the problem of paint peeling on metal adhesive joints, we have conducted comparative tests and found that sanding the surface of the primer with 3M7447C can increase the bonding force between the primer and the primer, thereby solving the problem of paint peeling on the surface of the primer. The phenomenon of paint occurs.
本发明一种用3M砂粘打磨底胶表面增加结合力的方法,包括:The present invention is a kind of method that uses 3M sand to stick and polish the surface of primer to increase binding force, comprising:
用清洗剂清洗胶接件表面;Clean the surface of the adhesive joint with a cleaning agent;
用3M砂粘打磨底胶表面;Use 3M sand stick to polish the surface of the primer;
用清洗剂清洗打磨后的胶接件表面;Use a cleaning agent to clean the polished surface of the bonded parts;
向清洗后的胶接件表面喷漆。Spray paint on the surface of the cleaned adhesive joint.
其中,用3M砂粘打磨底胶表面的步骤为:Among them, the steps of grinding the surface of the primer with 3M sand stick are:
底胶表面整体用打磨机粘3M砂粘打磨,匀速且不能停留在一个地方打磨底胶表面;The surface of the primer is polished with 3M sand stick with a grinder as a whole, at a constant speed and cannot stay in one place to polish the surface of the primer;
边角、弧度和边缘部分用手工3M砂粘打磨,匀力、匀速且不能停留在一个地方打磨底胶表面。The corners, radians and edges are polished by hand with 3M sand stick, with uniform force and speed and can not stay in one place to polish the surface of the primer.
实施例Example
EC175-Z15金属结构胶接件送喷漆车间喷漆,首先用HYSO99清洗结构胶接件表面,干净后用3M7447C手工打磨或用打磨机粘3M7447C打磨底胶REDUX122表面。EC175-Z15 metal structural adhesive parts are sent to the painting workshop for painting. First, clean the surface of the structural adhesive parts with HYSO99. After cleaning, use 3M7447C to manually polish or use a sander to stick 3M7447C to polish the surface of the primer REDUX122.
用3M7447C砂粘手工打磨底胶REDUX122表面后喷漆Use 3M7447C sand stick to manually polish the surface of primer REDUX122 and then spray paint
打磨时画圈且轻微用力,不能把底胶层打漏,只要用力均匀,不停留在一个位置来回打磨,用3M砂粘打磨就不会打漏底胶层和氧化层。胶接件经过高温加压成型后,模具上面的脱膜剂及隔离薄膜A4000中含硅的成分转移到底胶表面,这些成分很难用清洗剂HYSO99清洗掉,底胶的厚度规定在3-8μm之间,车间喷底胶的厚度在4-7μm之间,底胶的作用是保护它下面的氧化层和防腐作用,用3M砂粘轻微打磨底胶层,打磨掉光亮层,也就去掉2μm左右的底胶层,只要不打漏底胶层,它就会起到保护和防腐作用,用3M砂粘打磨底胶层,不仅可以去掉它的光亮层,也可以去掉底胶上面的褶皱和纹路,也可以去掉底胶表面上用清洗剂去不掉的脱模剂及影响漆层结合力的成分,再用清洗剂HYSO99清洗打磨的底胶层,清洗干净后,在平整干净的底胶层上喷P05底漆,底漆平整、颜色均匀,做结合力测试没有发现掉漆现象,说明在经过打磨的底胶层上喷漆,有助于增加漆层的结合力,使喷漆后的漆层表面更加平整、颜色均匀。When grinding, draw a circle and use slight force to avoid leakage of the primer layer. As long as the force is uniform and does not stop at one position to grind back and forth, the primer layer and oxide layer will not be leaked when grinding with 3M sand stick. After the adhesive parts are formed under high temperature and pressure, the release agent on the mold and the silicon-containing components in the isolation film A4000 are transferred to the surface of the primer. These components are difficult to clean with the cleaning agent HYSO99. The thickness of the primer is specified at 3-8μm In between, the thickness of the primer sprayed in the workshop is between 4-7μm. The function of the primer is to protect the oxide layer and anti-corrosion effect under it. Use 3M sand stick to slightly polish the primer layer, and polish off the bright layer, and remove 2μm The left and right primer layers, as long as the primer layer is not leaked, it will play a protective and anti-corrosion role. Using 3M sand stick to polish the primer layer can not only remove its bright layer, but also remove the wrinkles and wrinkles on the primer layer. You can also remove the mold release agent and components that affect the bonding force of the paint layer on the surface of the primer, and then use the cleaning agent HYSO99 to clean and polish the primer layer. Spray P05 primer on the layer, the primer is smooth and uniform in color, and no paint peeling phenomenon is found in the bonding force test, which shows that spraying paint on the polished primer layer will help increase the bonding force of the paint layer and make the paint after spraying The surface of the layer is smoother and the color is uniform.
用打磨机粘3M7447C砂粘打磨底胶REDUX122表面后喷漆Use a grinder to stick 3M7447C sand stick to the surface of the primer REDUX122 and then spray paint
为了提高打磨工作效率,我们把3M7447C砂粘一分为二,粘在打磨机上,轻摁打磨机,匀速均匀且不能停留在一个地方来回打磨底胶表面,打掉底胶表面的光亮层,用打磨机粘3M7447C打磨底胶表面和用3M7447C砂粘手工打磨底胶表面效果相差不多,但用打磨机粘3M7447C打磨底胶表面,打磨效率却大大提高,底胶打磨后用HYSO99清洗底胶表面,合格后喷P05底漆,经结合力检查,没有发现掉漆,漆层表面平整、光滑,颜色均匀符合交付要求。In order to improve the efficiency of grinding work, we divide the 3M7447C sand into two parts, stick it on the grinder, press the grinder lightly, grind the surface of the primer back and forth at a uniform speed and cannot stay in one place, and remove the bright layer on the surface of the primer. Sticking 3M7447C with a grinder to polish the surface of the primer is similar to using 3M7447C sand to manually polish the surface of the primer, but using a grinder to stick 3M7447C to grind the surface of the primer, the grinding efficiency is greatly improved. After the primer is polished, use HYSO99 to clean the surface of the primer. After passing the test, spray P05 primer. After checking the bonding force, no paint falling off was found. The surface of the paint layer is smooth and smooth, and the color is uniform and meets the delivery requirements.
到目前为止,用3M7447C砂粘手工打磨和用打磨机粘3M7447C砂粘打磨后喷漆的金属胶接件,如左右侧前后蒙皮胶接组件、底部蒙皮、左右侧底部蒙皮等等,交付装机后,至今没有发现掉漆现象,没有返修,没有影响产品交付进度,喷漆质量大大提高。So far, the 3M7447C sand bonded metal bonded parts, such as the left and right front and rear skin glued components, the bottom skin, the left and right bottom skins, etc., have been delivered by hand and sanded by a sander. After installation, there has been no paint drop phenomenon, no repair, no impact on product delivery progress, and the quality of painting has been greatly improved.
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Citations (2)
Publication number | Priority date | Publication date | Assignee | Title |
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CN103191858A (en) * | 2013-04-18 | 2013-07-10 | 无锡市万里实业发展有限公司 | Spraying process of bullet train water system tanks |
CN105032746A (en) * | 2015-06-17 | 2015-11-11 | 安徽省金寨县金钢叉车部件制造有限公司 | Rust-preventing baking varnish treatment process of surfaces of clutches |
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Publication number | Priority date | Publication date | Assignee | Title |
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CN103191858A (en) * | 2013-04-18 | 2013-07-10 | 无锡市万里实业发展有限公司 | Spraying process of bullet train water system tanks |
CN105032746A (en) * | 2015-06-17 | 2015-11-11 | 安徽省金寨县金钢叉车部件制造有限公司 | Rust-preventing baking varnish treatment process of surfaces of clutches |
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