CN105647472A - Composite whisker containing granule with strong wear resistant performance and preparation method thereof - Google Patents
Composite whisker containing granule with strong wear resistant performance and preparation method thereof Download PDFInfo
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- CN105647472A CN105647472A CN201510720059.2A CN201510720059A CN105647472A CN 105647472 A CN105647472 A CN 105647472A CN 201510720059 A CN201510720059 A CN 201510720059A CN 105647472 A CN105647472 A CN 105647472A
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- crystal whisker
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- diatomite
- calcium carbonate
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Abstract
The invention discloses a composite whisker containing granule with a strong wear resistant performance and a preparation method thereof. The preparation method comprises the following steps: evenly mixing raw materials: potassium hexatitanate whisker, calcium carbonate whisker, cryolite, lithopone, flake graphite, diatomite, and adhesive, adding the mixture into a double roller rubber open mill, carrying out melting to melt and plasticize raw materials, and finally grinding the plasticized materials into particles with a particle size of 8 to 20 meshes. The granule can be added into the friction plate of a brake pad to effectively reduce the hardness and density of friction plate; moreover, the noise generated by the brake pad can be absorbed by the friction plate, the wear resistant performance of the friction plate is improved by adding the granules, and the processed friction plate has a good high temperature resistant performance.
Description
Technical field
The present invention relates to the material of friction plate in a kind of automobile brake sheet and its preparation method, particularly a kind of high abrasion-proof particle material containing composite crystal palpus and its preparation method.
Background technology
Breaking system is one of security system the most important on automobile, and brake facing is the parts that to have suffered in breaking system important, it can directly have influence on the reliability haveing suffered breaking system, breaking system defines friction pair by brake facing and brake flange phase mutual friction, produce braking moment, the kinetic energy of automobile is converted into heat energy, and temperature during braking can rise to 300��400 DEG C.
Conventional brake facing is divided into:
1, asbestos type, owing to fibrous magnesium silicate has high strength and high temperature resistant, therefore meets the requirement of brake facing and clutch plate, has the anti-tensile ability of fiber and the hardness of senior metal material and wear resistance simultaneously; But owing to the asbestos capacity of heat transmission is poor especially, Reusability rear brake can make heat pile up in brake facing, after brake facing heating, its braking ability will change, produce same friction and damping force can need more to step on brake number of times, if brake facing reaches certain temperature, brake failure will be caused;
2, semi-metal type, main adopts coarse Steel Wool as the big mixture of reinforced fibers and important frictional coefficient, and major advantage is to adapt to normal operation at relatively high temperatures, but noise is too big, and the wear rate of brake flange is bigger;
3, without asbestos organic type, mainly with glass fibre, aromatic polyester fiber and other fibers as reinforcement material, its performance depends primarily on type and other mixture of fiber, and advantage is without the ash fouling that falls, feature that noise is little, shortcoming be wear resistance and high temperature anti-ageing move back indifferent.
Summary of the invention
An object of the present invention is the above-mentioned deficiency overcoming prior art, and provides a kind of high abrasion-proof particle material containing composite crystal palpus.
The technical scheme realizing foregoing invention object of the present invention is: a kind of high abrasion-proof particle material containing composite crystal palpus, and it is adopted and is prepared from the following method:
Formula comprises: crystal whisker of hexa potassium titanate 10-15 weight part, calcium carbonate crystal whisker 10-15 weight part, sodium aluminum fluoride 4-7 weight part, zinc sulfide white 4-7 weight part, crystalline flake graphite 4-7 weight part, diatomite 15-20 weight part, sizing agent 9-11 weight part.
Its step of preparation process is as follows:
The first step: the group part and the respective weight part number that contain by material are prepared burden;
2nd step: mixed by raw material, drops into two roller rubber mixing mill and carries out melting, make raw materials melt and plastify; Roller surface temperature is 50��60 DEG C; Smelting time is 20��30min;
3rd step: become particle diameter to be 8-20 object particle the material disintegrating after plasticizing.
The further technical scheme of the present invention is:
Formula comprises: crystal whisker of hexa potassium titanate 10 weight part, calcium carbonate crystal whisker 10 weight part, sodium aluminum fluoride 4 weight part, zinc sulfide white 4 weight part, crystalline flake graphite 4 weight part, diatomite 15 weight part, sizing agent 9 weight part.
The present invention further technical scheme be:
Formula comprises: crystal whisker of hexa potassium titanate 15 weight part, calcium carbonate crystal whisker 15 weight part, sodium aluminum fluoride 7 weight part, zinc sulfide white 7 weight part, crystalline flake graphite 7 weight part, diatomite 20 weight part, sizing agent 11 weight part.
The two of the object of the present invention are the above-mentioned deficiencies overcoming prior art, and provide the preparation method of a kind of high abrasion-proof particle material containing composite crystal palpus.
The technical scheme realizing foregoing invention object of the present invention is: the preparation method of a kind of high abrasion-proof particle material containing composite crystal palpus:
Formula comprises: crystal whisker of hexa potassium titanate 10-15 weight part, calcium carbonate crystal whisker 10-15 weight part, sodium aluminum fluoride 4-7 weight part, zinc sulfide white 4-7 weight part, crystalline flake graphite 4-7 weight part, diatomite 15-20 weight part, sizing agent 9-11 weight part.
Its step of preparation process is as follows:
The first step: the group part and the respective weight part number that contain by material are prepared burden;
2nd step: mixed by raw material, drops into two roller rubber mixing mill and carries out melting, make raw materials melt and plastify; Roller surface temperature is 50��60 DEG C; Smelting time is 20��30min;
3rd step: become particle diameter to be 8-20 object particle the material disintegrating after plasticizing.
The further technical scheme of the present invention is:
Formula comprises: crystal whisker of hexa potassium titanate 10 weight part, calcium carbonate crystal whisker 10 weight part, sodium aluminum fluoride 4 weight part, zinc sulfide white 4 weight part, crystalline flake graphite 4 weight part, diatomite 15 weight part, sizing agent 9 weight part.
The present invention further technical scheme be:
Formula comprises: crystal whisker of hexa potassium titanate 15 weight part, calcium carbonate crystal whisker 15 weight part, sodium aluminum fluoride 7 weight part, zinc sulfide white 7 weight part, crystalline flake graphite 7 weight part, diatomite 20 weight part, sizing agent 11 weight part.
The present invention compared with prior art tool have the following advantages:
Can effectively reduce hardness and the degree of compactness (density) of friction plate after the present invention is mixed with certain proportion the friction plate of brake facing, friction plate can be made operationally to absorb the noise produced when contacting with brake flange to reach the function fallen and make an uproar; The brake facing mixing particulate material of the present invention not only has high-wearing feature, and also has the good anti-ageing ability of moving back of high temperature.
Below by way of specific embodiment, the invention will be further described.
Embodiment
Embodiment 1:
Containing a high abrasion-proof particle material for composite crystal palpus, it is adopted and is prepared from the following method:
Formula comprises: crystal whisker of hexa potassium titanate 10 weight part, calcium carbonate crystal whisker 10 weight part, sodium aluminum fluoride 4 weight part, zinc sulfide white 4 weight part, crystalline flake graphite 4 weight part, diatomite 15 weight part, sizing agent 9 weight part.
Its step of preparation process is as follows:
The first step: the group part and the respective weight part number that contain by material are prepared burden;
2nd step: mixed by raw material, drops into two roller rubber mixing mill and carries out melting, make raw materials melt and plastify; Roller surface temperature is 50��60 DEG C;Smelting time is 20��30min;
3rd step: become particle diameter to be 8-20 object particle the material disintegrating after plasticizing.
Embodiment 2:
Containing a high abrasion-proof particle material for composite crystal palpus, it is adopted and is prepared from the following method:
Formula comprises: crystal whisker of hexa potassium titanate 15 weight part, calcium carbonate crystal whisker 15 weight part, sodium aluminum fluoride 7 weight part, zinc sulfide white 7 weight part, crystalline flake graphite 7 weight part, diatomite 20 weight part, sizing agent 11 weight part.
Its preparation technology is identical with embodiment 1.
Embodiment 3:
Containing a preparation method for the high abrasion-proof particle material of composite crystal palpus, its formula comprises: crystal whisker of hexa potassium titanate 10 weight part, calcium carbonate crystal whisker 10 weight part, sodium aluminum fluoride 4 weight part, zinc sulfide white 4 weight part, crystalline flake graphite 4 weight part, diatomite 15 weight part, sizing agent 9 weight part.
Its step of preparation process is as follows:
The first step: the group part and the respective weight part number that contain by material are prepared burden;
2nd step: mixed by raw material, drops into two roller rubber mixing mill and carries out melting, make raw materials melt and plastify; Roller surface temperature is 50��60 DEG C; Smelting time is 20��30min;
3rd step: become particle diameter to be 8-20 object particle the material disintegrating after plasticizing.
Embodiment 4:
The preparation method of a kind of high abrasion-proof particle material containing composite crystal palpus, its formula comprises: crystal whisker of hexa potassium titanate 15 weight part, calcium carbonate crystal whisker 15 weight part, sodium aluminum fluoride 7 weight part, zinc sulfide white 7 weight part, crystalline flake graphite 7 weight part, diatomite 20 weight part, sizing agent 11 weight part.
Its preparation technology is identical with embodiment 3.
Claims (6)
1. containing composite crystal must a high abrasion-proof particle material, it is characterized in that adopting and be prepared from the following method:
Formula includes: crystal whisker of hexa potassium titanate 10-15 weight part, calcium carbonate crystal whisker 10-15 weight part, sodium aluminum fluoride 4-7 weight part, zinc sulfide white 4-7 weight part, crystalline flake graphite 4-7 weight part, diatomite 15-20 weight part, sizing agent 9-11 weight part;
Its step of preparation process is as follows:
The first step: the group part and the respective weight part number that contain by material are prepared burden;
2nd step: mixed by raw material, drops into two roller rubber mixing mill and carries out melting, make raw materials melt and plastify; Roller surface temperature is 50��60 DEG C; Smelting time is 20��30min;
3rd step: become particle diameter to be 8-20 object particle the material disintegrating after plasticizing.
2. as claimed in claim 1 a kind of containing composite crystal must high abrasion-proof particle material, it is characterized in that formula includes: crystal whisker of hexa potassium titanate 10 weight part, calcium carbonate crystal whisker 10 weight part, sodium aluminum fluoride 4 weight part, zinc sulfide white 4 weight part, crystalline flake graphite 4 weight part, diatomite 15 weight part, sizing agent 9 weight part.
3. as claimed in claim 1 a kind of containing composite crystal must high abrasion-proof particle material, it is characterized in that formula includes: crystal whisker of hexa potassium titanate 15 weight part, calcium carbonate crystal whisker 15 weight part, sodium aluminum fluoride 7 weight part, zinc sulfide white 7 weight part, crystalline flake graphite 7 weight part, diatomite 20 weight part, sizing agent 11 weight part.
4. the preparation method containing the high abrasion-proof particle material of composite crystal palpus, it is characterized in that formula includes: crystal whisker of hexa potassium titanate 10-15 weight part, calcium carbonate crystal whisker 10-15 weight part, sodium aluminum fluoride 4-7 weight part, zinc sulfide white 4-7 weight part, crystalline flake graphite 4-7 weight part, diatomite 15-20 weight part, sizing agent 9-11 weight part;
Its step of preparation process is as follows:
The first step: the group part and the respective weight part number that contain by material are prepared burden;
2nd step: mixed by raw material, drops into two roller rubber mixing mill and carries out melting, make raw materials melt and plastify;Roller surface temperature is 50��60 DEG C; Smelting time is 20��30min;
3rd step: become particle diameter to be 8-20 object particle the material disintegrating after plasticizing.
5. as claimed in claim 4 a kind of containing composite crystal must the preparation method of high abrasion-proof particle material, it is characterized in that formula includes: crystal whisker of hexa potassium titanate 10 weight part, calcium carbonate crystal whisker 10 weight part, sodium aluminum fluoride 4 weight part, zinc sulfide white 4 weight part, crystalline flake graphite 4 weight part, diatomite 15 weight part, sizing agent 9 weight part.
6. as claimed in claim 4 a kind of containing composite crystal must the preparation method of high abrasion-proof particle material, it is characterized in that formula includes: crystal whisker of hexa potassium titanate 15 weight part, calcium carbonate crystal whisker 15 weight part, sodium aluminum fluoride 7 weight part, zinc sulfide white 7 weight part, crystalline flake graphite 7 weight part, diatomite 20 weight part, sizing agent 11 weight part.
Applications Claiming Priority (2)
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CN2014107040828 | 2014-11-30 | ||
CN201410704082 | 2014-11-30 |
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CN105647472A true CN105647472A (en) | 2016-06-08 |
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CN201510720059.2A Withdrawn CN105647472A (en) | 2014-11-30 | 2015-10-30 | Composite whisker containing granule with strong wear resistant performance and preparation method thereof |
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Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN106438788A (en) * | 2016-08-29 | 2017-02-22 | 吴志强 | Cresylic reisn containing high wear resistance drum type brake pad and manufacturing method |
-
2015
- 2015-10-30 CN CN201510720059.2A patent/CN105647472A/en not_active Withdrawn
Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN106438788A (en) * | 2016-08-29 | 2017-02-22 | 吴志强 | Cresylic reisn containing high wear resistance drum type brake pad and manufacturing method |
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Application publication date: 20160608 |