Summary of the invention
Present invention aims to the deficiencies in the prior art, it is provided that a kind of efficient sludge-water separating system and method, make product water meet the influent quality standard of reverse osmosis membrane, to solve above-mentioned technical problem.
For achieving the above object, the invention provides a kind of sludge-water separating system, including: reactor, mud film filter, mud film filter produce pond and tubular membrane filter; The water inlet of this reactor is for being connected with former aqueous phase, and outlet is connected with the water inlet of this mud film filter by pipeline and pump; The outlet of this mud film filter produces pond by pipeline with this mud film filter and is connected; This mud film filter is produced the outlet in pond and is connected with this tubular membrane filter by pipeline and pump;This tubular membrane filter is provided with for discharging the first row mouth of a river producing water and for discharging the second row mouth of a river of dense water, and this second row mouth of a river is connected with the water inlet of this reactor by pipeline; This reactor is provided with dosing mouth; This mud film filter is provided with mud discharging mouth.
Further, this reactor includes many lattice, and every lattice are used for corresponding one or more chemical feeding points, and every lattice are provided with agitator.
Further, in the size of the every lattice of this reactor, chemical feeding points quantity, the pattern of agitator and power and this reactor, the type of chemical reaction adapts.
Further, this mud film filter is from top to bottom sequentially provided with water-yielding stratum, swash plate stratum disjunctum, mud membrane filtration layer and water distribution layer; Being provided with receipts mud mouth, mud drainage slot and discharge pipeline bottom this mud film filter, this receipts mud mouth is connected with this mud drainage slot, and this mud drainage slot is connected with this discharge pipeline.
Further, this mud film filter product pond is furnished with submersible agitator.
Further, this tubular membrane filter includes tubular membrane filter film assembly, and this tubular membrane filter film assembly adopts tube type filter membrance assembly or tubular ultrafiltration membrane module.
The present invention is that embodiment additionally provides a kind of mud-water separation method, and the method comprises the steps:
Step 1, carries out chemical reaction for waste water to this reactor and institute's adding medicine and generates mud alumen ustum, and be stirred, and making waste water is milkiness state;
Step 2, enters the water outlet of this reactor in this mud film filter and filters, carry out mud-water separation, row outside the mud produce mud film filter, and the water of generation enters this mud film filter and produces pond;
Step 3, produces pond water outlet by mud film filter and enters this tubular membrane filter, the float do not removed, petroleum-type, colloid and Organic substance are filtered further, reclaims the product water of this tubular membrane filter, and dense water is back to this reactor reprocesses.
Further, in step 1, the chemical reaction carried out in this reactor includes but not limited to that neutralization, Dual alkali are except hardness, except colloidal silica, removing heavy metals, coagulation, flocculation reaction.
Further, in step 3, the operating condition of this tubular membrane filter is: the highest operation pressure 10bar, pH opereating specification 2��12, maximum allowable operating temperature (M.A.O.T.) 60 DEG C.
Further, the product water water quality requirement of mud film filter in step 3 is carried out obfuscation control, including: when not influential system produces water water quality, the water inlet suspension content of tubular membrane filter is relaxed to 10000mg/L.
Compared with prior art, the invention has the beneficial effects as follows: hardness, float, petroleum-type, colloid and the organic molecule group that can effectively remove in waste water, and simply, efficiently.
Detailed description of the invention
Below in conjunction with each embodiment shown in the drawings, the present invention is described in detail; but it should what illustrate is; these embodiments are not limitation of the present invention; those of ordinary skill in the art, according to the equivalent transformation in these embodiment institute work energy, method or structure or replacement, belong within protection scope of the present invention.
Shown in ginseng Fig. 1, Fig. 1 is the structural representation of a kind of sludge-water separating system of the present invention.
Present embodiments provide a kind of sludge-water separating system, including: reactor 1, mud film filter 2, mud film filter produce pond 3 and tubular membrane filter 4;The water inlet 11 of reactor 1 is for being connected with former aqueous phase, and outlet is connected with the water inlet of mud film filter 2 by pipeline and pump 51; The outlet of mud film filter 2 produces pond 3 by pipeline with mud film filter and is connected; Mud film filter is produced the outlet in pond 3 and is connected with tubular membrane filter 4 by pipeline and pump 51; Tubular membrane filter 4 is provided with for discharging the first row mouth of a river 41 producing water and for discharging the second row mouth of a river 42 of dense water, and the second row mouth of a river 42 is connected with the water inlet 11 of reactor 1 by pipeline; Reactor 1 is provided with dosing mouth 12; Mud film filter 2 is provided with mud discharging mouth 28.
The sludge-water separating system that the present embodiment provides, the water inlet of reactor 1 is with former aqueous phase even, water outlet enters mud film filter 2 by pipeline under the castering action of pump, row outside the mud that mud film filter 2 produces, the water produced enters mud film filter by pipeline and produces pond 3, mud film filter produces the water outlet in pond 3 and enters tubular ultra-filtration membrane 4, the product Water Sproading of tubular ultra-filtration membrane 4 under the castering action of pump by pipeline, and dense water is back to reactor 1 by pipeline under the castering action of pump. Waste water enters reactor 1, and after chemical reaction generates mud alumen ustum, in milkiness state under stirring. Reactor 1 water outlet enters into mud film filter 2 and carries out mud-water separation, forms mud membrane filtration layer and waste water is filtered, and the mud that mud film filter 2 produces is arranged from mud discharging mouth 28, and the water of generation enters into mud film filter and produces pond 3. Mud film filter 2 produces water entrance tubular membrane filter 4 and filters, and the product Water Sproading of tubular membrane filter 4, dense water is back to reactor 1 (dense water circulation) by pump 51. This system can remove the hardness in waste water, float, petroleum-type, colloid and organic molecule group by said process simultaneously, and simply, efficiently.
In the present embodiment, reactor 1 includes many lattice, and every lattice are used for corresponding one or more chemical feeding points, and every lattice are provided with agitator, and specific embodiment includes:
When waste water suspension content is higher, reactor 1 sets two lattice, respectively corresponding coagulant, two chemical feeding points of flocculant, the time of staying 2min of coagulating basin, the time of staying 10min of flocculation basin, belt stirrer.
When waste water hardness is higher and non-carbonate hardness is relatively low, reactor 1 sets up lattice, corresponding Calx chemical feeding points, wherein lime reaction device time of staying 20min, belt stirrer.
When waste water hardness is higher and non-carbonate hardness is higher, reactor 1 sets up two lattice, corresponding Calx, two chemical feeding points of soda, wherein lime reaction device time of staying 20min, soda reactor residence time 20min, belt stirrer.
When waste water silicone content is higher, reactor 1 sets up lattice, corresponding magnesia mixture chemical feeding points, wherein removes pasc reaction device time of staying 20min, belt stirrer.
In the present embodiment, in the every size of lattice of reactor 1, chemical feeding points quantity, the pattern of agitator and power and reactor 1, the type of chemical reaction adapts.
Shown in ginseng Fig. 2, Fig. 2 is the structural representation of a kind of sludge-water separating system mud film filter of the present invention.
In the present embodiment, mud film filter 2 is from top to bottom sequentially provided with water-yielding stratum 21 (being provided with outlet 29), swash plate stratum disjunctum 22, mud membrane filtration layer 23 and water distribution layer 24; Being provided with receipts mud mouth 25, mud drainage slot 26 and discharge pipeline 27 bottom mud film filter 2, receive mud mouth 25 and be connected with mud drainage slot 26, mud drainage slot 26 is connected with discharge pipeline 27. Wastewater inlet pipe 28 enters into bottom mud film filter 2, flows out through water distribution layer 24 and rises, and forms mud membrane filtration layer 23.The horn mouth receiving mud mouth 25 is formed about low-pressure area, thus the body refuse sucking superposed layer constantly enters receipts mud mouth 25, body refuse is discharged from mud drainage slot 26 continuously through discharge pipeline 27. Waste water continues to rise and by swash plate stratum disjunctum 22, go out through water outlet concentrated flow 21. The thickness of mud membrane filtration layer 23 can be adjusted according to waste water quality situation, and adjusting range is generally 10-100mm.
In the present embodiment, when the waste water of pressure 1-10bar with 10-100m/h by the water distribution layer 24 of mud film filter 2 time, receive mud mouth 25 at center and be formed about low-pressure area, mud mouth 25 is received thus being sucked by the backflow body refuse being several times as much as former water, it is fully contacted, reacts, significantly increase intergranular adsorption, accelerate flocculation process. it is formed over mud membrane filtration layer 23 in water distribution layer 24, mud membrane filtration layer 23 constantly intercepts the float in waste water, Organic substance, the pollutant such as petroleum-type and colloid and constantly thicken, when mud membrane filtration layer 23 thickness increases to 1000mm, pattern with excess sludge is entered mud drainage slot 26 by low-pressure area by the unwanted contaminants that mud membrane filtration layer 23 intercepts, interception due to mud membrane filtration layer 23, the effects such as absorption, the moisture content of excess sludge changes between 90-96%, waste water rises to swash plate Disengagement zone after swash plate stratum disjunctum 22 and removes float further, the material such as Organic substance and colloid.
In the present embodiment, mud film filter product pond 3 is furnished with submersible agitator 31.
In the present embodiment, tubular membrane filter 4 includes tubular membrane filter film assembly, and tubular membrane filter film assembly can adopt tube type filter membrance assembly or tubular ultrafiltration membrane module, but is not limited to this.
Shown in ginseng Fig. 3, Fig. 3 is the structural representation of the present invention a kind of sludge-water separating system tubular membrane filter film assembly. The tubular membrane filter film assembly of the present embodiment includes multiple tubular ultrafiltration membrane module 44, and tubular ultrafiltration membrane module 44 is made up of many tubular ultra-filtration membranes 45. By holding clip 46 and side clip 47 to connect between tubular ultrafiltration membrane module 44, outside is provided with sample tap 48. Waste water is entered tubular ultra-filtration membrane 45 by water inlet 43 under pressure, and mud is trapped and is circulated to reactor 1 by the second row mouth of a river 42, and clear water is flowed out by the first row mouth of a river 41 through tubular ultra-filtration membrane 45.
In the present embodiment, the material of tubular membrane filter 4 can be selected for hydrophilic oleophobic property PVDF, PA or PES, but it is not limited to this, the present embodiment selects PVDF material, and PVDF material has excellent stain resistance and the resistance to negative pressure of 0.5bar resists flat performance, and design flux is up to 70-100L/ (m2*h), the big passage of 8mm can by mud effectively catching, and do not result in membrane tube blocking and pollute, and effluent quality is good, can directly be combined with counter-infiltration system. The membrane tube internal diameter of tubular membrane filter 4 is between 5mm��12.7mm.
The present invention is that embodiment additionally provides a kind of mud-water separation method, and the method comprises the steps:
Step 1, carries out chemical reaction for waste water to reactor 1 and institute's adding medicine and generates mud alumen ustum, and be stirred, and making waste water is milkiness state.
The chemical reaction carried out in reactor 1 includes but not limited to that neutralization, Dual alkali are except hardness, except colloidal silica, removing heavy metals, coagulation, flocculation reaction. According to waste water quality situation: when waste water is high suspended matter waste water, reactor sets two lattice, respectively corresponding coagulant, two chemical feeding points of flocculant, the time of staying 2min of coagulating basin, the time of staying 10min of flocculation basin, belt stirrer;When waste water hardness is higher and non-carbonate hardness is relatively low, reactor sets up lattice, corresponding Calx chemical feeding points, wherein lime reaction device time of staying 20min, belt stirrer; When waste water hardness is higher and non-carbonate hardness is higher, reactor sets up two lattice, corresponding Calx, two chemical feeding points of soda, wherein lime reaction device time of staying 20min, soda reactor residence time 20min, belt stirrer; When waste water silicone content is higher, reactor sets up lattice, corresponding compound magnesia mixture chemical feeding points, wherein removes pasc reaction device time of staying 20min, belt stirrer.
Step 2, enters the water outlet of reactor 1 in this mud film filter 2 and filters, carry out mud-water separation, arranged outside the mud produced by mud film filter 2, and the water of generation enters mud film filter and produces pond 3.
Reactor water outlet enters into mud film filter and carries out mud-water separation, form mud film and waste water is carried out mud membrane filtration, mud rete thickens with the prolongation of working time, strengthen filter effect further, when mud film thickness rises to certain thickness, unnecessary mud film, by row outside mud discharging mouth, filters the clear water produced and enters into mud film filter product pond.
Step 3, produces pond water outlet by mud film filter 2 and enters tubular membrane filter 4, the float do not removed, petroleum-type, colloid and Organic substance are filtered further, reclaims the product water of tubular type film filter 4, and dense water is back to reactor 1 reprocesses.
Mud film filter produces water and enters tubular membrane filter, the water inlet of tubular membrane filter is connected with mud film filter producing region and reactor water inlet pipe/mouth respectively with concentrated water spout, mud film filter is produced float, petroleum-type, colloid and the Organic substance do not removed in water and is removed further by tubular membrane filter, it produces water can direct reuse or as feed water by reverse osmosis, the pollutant being trapped are back to reactor by concentrated water spout.
The product water water quality requirement of mud film filter 2 can carry out obfuscation control, can change as produced water suspension content between 1-10000mg/L; The water inlet suspension content of tubular membrane filter can be loosened to 10000mg/L, and the product water water quality of not influential system. This obfuscation controls to produce to provide the benefit that, has saved the floor space of system, and has improve the treatment effeciency of system; Mud film filter spoil disposal is cotton-shaped suspended state mud, it is simple to conveying, sludge transportation equipment and device for dehydrating sladge waste will not be caused loss, can steady in a long-term, run continuously.
In the present embodiment, the operating condition of tubular membrane filter 4 is: the highest operation pressure 10bar, pH opereating specification 2��12, maximum allowable operating temperature (M.A.O.T.) 60 DEG C.
Below by instantiation, the present invention is described in further detail.
This example adopts above-mentioned sludge-water separating system and method that certain chemical company's waste water is processed, and the process water yield is 1800m3/ h, water quality situation is as shown in table 1:
Certain chemical company of enterprise waste water quality of table 1
As can be seen from Table 1, this waste water suspension content is high, and hardness is high and non-carbonate hardness is higher, and silicone content is high. According to waste water quality feature, adopting above-mentioned mud-water separation method to process, its processing procedure includes:
1) waste water enters reactor, and reactor divides five lattice, respectively corresponding coagulant, flocculant, Calx, soda, five chemical feeding points of desiliconizing agent. Coagulation lattice select aluminium polychlorid (PAC) coagulant, and adding concentration is 20mg/L, and incorporation time is 2min; Flocculation lattice select polyacrylamide (PAM) flocculant, and adding concentration is 1mg/L, and incorporation time is 20min;Lime reaction lattice Lime-Injecting concentration is 874mg/L, and incorporation time is 20min; It is 578mg/L that soda reaction lattice soda adds concentration, and incorporation time is 20min; Except pasc reaction lattice select magnesia mixture, it is 15mg/L that magnesia mixture adds concentration, and incorporation time is 20min. Reactor water outlet is milkiness state under stirring.
2) reactor water outlet enters mud film filter, and row outside the mud that mud film filter produces, sludge output is 309m3/h, and moisture content is 99%. The water produced enters into mud film filter and produces pond, and the product pond time of staying is 0.5h, if hydrochloric acid chemicals dosing plant, is adjusted to 7 from 10.5 by its PH.
3) mud film filter produces pond water outlet and enters tubular ultra-filtration membrane, and " membrane module of 3m, the product Water Sproading of tubular ultra-filtration membrane, dense water is back to reactor in selection 8.
Present treatment technique change of water quality is as shown in table 2:
Change of water quality after certain chemical company of enterprise wastewater treatment of table 2
By above-mentioned result it can be seen that utilize the system and method for the present invention, can effectively remove the float in waste water, hardness, silicon etc., make product water meet the influent quality standard of reverse osmosis membrane.
The invention provides a kind of sludge-water separating system simple, efficient and method, have the advantages that
1) system and technological process are simple, and floor space is little;
2) the backflow water yield is few, and water inlet causes periodic shock load little;
3) operating cost is low, and equipment investment is few;
4) effluent quality good (suspension content, less than 1mg/L, is similar to tradition ultrafilter membrane), and obfuscation control can be carried out.
5) mud film filter spoil disposal is cotton-shaped suspended state mud, it is simple to conveying, sludge transportation equipment and device for dehydrating sladge waste will not be caused loss, can steady in a long-term, run continuously.
The a series of detailed description of those listed above is only for illustrating of the feasibility embodiment of the present invention; they also are not used to limit the scope of the invention, and all should be included within protection scope of the present invention without departing from the skill of the present invention equivalent implementations made of spirit or change.
It is obvious to a person skilled in the art that the invention is not restricted to the details of above-mentioned one exemplary embodiment, and when without departing substantially from the spirit of the present invention or basic feature, it is possible to realize the present invention in other specific forms. Therefore, no matter from which point, embodiment all should be regarded as exemplary, and be nonrestrictive, the scope of the invention rather than described above limits, it is intended that all changes in the implication of the equivalency dropping on claim and scope included in the present invention.