CN105636251B - A kind of carbon ground cushion and its production technology - Google Patents

A kind of carbon ground cushion and its production technology Download PDF

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Publication number
CN105636251B
CN105636251B CN201610071930.5A CN201610071930A CN105636251B CN 105636251 B CN105636251 B CN 105636251B CN 201610071930 A CN201610071930 A CN 201610071930A CN 105636251 B CN105636251 B CN 105636251B
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CN
China
Prior art keywords
carbon
ground cushion
layer
graphite
corpus fibrosum
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Expired - Fee Related
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CN201610071930.5A
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Chinese (zh)
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CN105636251A (en
Inventor
徐飞
蒋超
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Tongxiang Sangmei Textile Co ltd
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Tongxiang Sangmei Textile Co Ltd
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    • HELECTRICITY
    • H05ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
    • H05BELECTRIC HEATING; ELECTRIC LIGHT SOURCES NOT OTHERWISE PROVIDED FOR; CIRCUIT ARRANGEMENTS FOR ELECTRIC LIGHT SOURCES, IN GENERAL
    • H05B3/00Ohmic-resistance heating
    • H05B3/10Heating elements characterised by the composition or nature of the materials or by the arrangement of the conductor
    • H05B3/18Heating elements characterised by the composition or nature of the materials or by the arrangement of the conductor the conductor being embedded in an insulating material
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F24HEATING; RANGES; VENTILATING
    • F24DDOMESTIC- OR SPACE-HEATING SYSTEMS, e.g. CENTRAL HEATING SYSTEMS; DOMESTIC HOT-WATER SUPPLY SYSTEMS; ELEMENTS OR COMPONENTS THEREFOR
    • F24D13/00Electric heating systems
    • F24D13/02Electric heating systems solely using resistance heating, e.g. underfloor heating
    • F24D13/022Electric heating systems solely using resistance heating, e.g. underfloor heating resistances incorporated in construction elements
    • F24D13/024Electric heating systems solely using resistance heating, e.g. underfloor heating resistances incorporated in construction elements in walls, floors, ceilings

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  • Engineering & Computer Science (AREA)
  • Physics & Mathematics (AREA)
  • Thermal Sciences (AREA)
  • Chemical & Material Sciences (AREA)
  • Combustion & Propulsion (AREA)
  • Mechanical Engineering (AREA)
  • General Engineering & Computer Science (AREA)
  • Mattresses And Other Support Structures For Chairs And Beds (AREA)
  • Carbon And Carbon Compounds (AREA)

Abstract

The present invention relates to a kind of carbon ground cushion and its production technologies, belong to heating technology field.A kind of carbon-fiber floor-heating system, it include graphite, the carbon ground cushion successively includes the first carbon layer, supporting layer and the second carbon layer from top to bottom, include mass fraction in the first carbon layer and the second carbon layer is the graphite of 75%-97%, the corpus fibrosum of 1%-10%, the silicate mineral powder of 1%-15% and 3% dispersing agent below.The carbon ground cushion heat conduction rate is quickly, high-efficient, intensity is enough and has healthcare function, simple production process.

Description

A kind of carbon ground cushion and its production technology
Technical field
The present invention relates to heating technology fields, and in particular to a kind of carbon ground cushion and its production technology.
Background technique
Floor heating is the abbreviation of floor panel heating, and it be with entire ground is scattered that English, which is Radiant Floor Heating, Hot device is evenly heated entire ground by the heating agent in flooring radiation layer, is radiated upwards using the accumulation of heat on ground itself and heat Rule conducted from the bottom to top, to achieve the purpose that heating, meet the fitness theory of Chinese medicine " temperature foot and push up cool ", be current The heating system of the most comfortable.
A ground cushion flexible can be placed in initial floor panel structure, below floor, play the role of transition, have simultaneously There are noise reduction, waterproof and other effects;The heating of floor heating later gradually comes into vogue, and common ground cushion can hinder heat to be communicated up, people Invent the place of cork doping metals silk or clipped wire, it is intended to improve the thermal conductivity of ground cushion, but cork sheet is as heat-barrier material, Only proceed to conduction by wire or clipped wire, rate is slow, efficiency is also low;People use multiple with leachy place still later Waterproof membrane is closed to improve heat transfer property, but the presence of waterproof membrane more or less hinders the propagation of heat, ground heating system is led Thermal velocity and efficiency are not ideal enough always.
Application publication number is that the Chinese invention patent of 105217608 A of CN discloses a kind of graphite guide hotting mask, thermally conductive speed Rate is fast, high-efficient, is suitable as the ground cushion of ground heating system, but graphite material matter itself is soft and toughness is low, for a long time using fragile Broken deformation;And composite human body characteristic itself is heated in floor heating, advantageous to human health, common graphite guide hotting mask does not make full use of This point develops the ground cushion for being more advantageous to body-care.
Summary of the invention
The purpose of the present invention, be to solve the above-mentioned problems, provide a kind of heat conduction rate quickly, high-efficient, intensity is enough And have the carbon ground cushion and its production technology of healthcare function.
Technical proposal that the invention solves the above-mentioned problems is as follows:
A kind of carbon ground cushion, includes graphite, and the carbon ground cushion successively includes the first carbon layer, supporting layer from top to bottom It include graphite, the 1%- that mass fraction is 75%-97% with the second carbon layer, in the first carbon layer and the second carbon layer 10% corpus fibrosum, the silicate mineral powder of 1%-15% and 3% dispersing agent below.
The stone materials such as silicate mineral such as tourmaline, basalt are due to special crystal structure, in the crystal structure, Arrangement of the atom of two forceful electric power lotuses on lattice is obviously staggered, cause the lattice one end show positive charge, one end then show it is negative Charge forms permanent electric field between positive and negative charge, and the anode in lattice can absorb the cation in environment and be stored in In lattice, Sync enrichment can discharge excess electron.When temperature increases, the flash-over characteristic of tourmaline etc. can be further enhanced, and be increased Potent fruit is, temperature is every to increase ten degree, and discharge effect is about original twice.
At the same time, the powder of the type mineral can also launch wavelength be 4-18 μm of far infrared, when it is heated When, heat can be converted into anion and far infrared and act on human body, and the heat that far-infrared radiation generates may make people Body Marjoram Extract, promote blood circulation simultaneously cutin-softening layer;Furtherly, the infrared light wavelength that human body surface is radiated exists 9-10 μm or so, according to matching absorption approach, human body has good sink effect for 9-10 μm of far-infrared light, the effect Should can with warm cell, boost metabolism, while the tourmaline can also absorb the corresponding far infrared emitted by human body, Has certain spontaneous thermal effect enhancing warmth retention property.
As a preferred embodiment of the above technical solution, the corpus fibrosum is metallic aluminium or its alloy fiber, metallic copper or its alloy The mixture of one or more of fiber, carbon fiber.
As a preferred embodiment of the above technical solution, the string diameter of the corpus fibrosum is 5-15 microns.
Corpus fibrosum exists as the root of the first carbon layer and the second carbon layer, acts on the first carbon layer and the second carbon The root system that plain layer is equivalent to plant acts on soil, plays the role of reinforcing sizing, material of corpus fibrosum thermal conductivity itself is good, no It will affect the heating conduction of carbon ground cushion entirety.
As a preferred embodiment of the above technical solution, the supporting layer is Kapton, with a thickness of 0.02mm-0.1mm.
As a preferred embodiment of the above technical solution, the support layer surface is the matte of Non-smooth surface, and surface roughness Ra is 0.05-0.2。
As a preferred embodiment of the above technical solution, latticed through-hole is had on the surface of the supporting layer.Such supporting layer Exist as big " skeleton ", opposite, corpus fibrosum exists as small " fibrous root ", and the through-hole and matte on supporting layer remove It opens and is provided for graphite outside the space that filling is held, also provide the space of stretching, extension for " fibrous root " as corpus fibrosum, make the first carbon Plain layer and the second carbon layer are not easy to scatter, and adhere to stronger.
Kapton itself has high temperature resistance and good thermal conductivity, is suitable for the support as underground heat ground cushion Layer, surface are rough surface, the soft characteristic of cooperation graphite so that the first carbon layer and the second carbon layer be preferably fitted to it is rough On face, in conjunction with stronger.
As a preferred embodiment of the above technical solution, the carbon ground cushion further includes the porous carbon particle of 0.5%-5%.
Porous carbon particle has the function of adsorbing moisture content, can be used for adjusting indoor humidity.
A kind of production technology of carbon ground cushion, includes the following steps:
1. graphite is placed in vacuum drying oven, it is passed through inert gas;
2. gradient increased temperature carries out high temperature sintering to graphite;
It cools down, and crushes 3. sintered graphite is taken out;
4. auxiliary agent is added in the graphite crushed to stir evenly in a stirring kettle;
5. the mixture stirred evenly is heated, it is applied to the two sides of supporting layer and by pressure roller pressing and forming.
As a preferred embodiment of the above technical solution, the step 2. in temperature program include: to be warming up to 5-10 DEG C/min 900-1100 DEG C, then 2800-3100 DEG C is warming up to 1-3 DEG C/min.Sintering process can arrange the impurity such as hydrogen, nitrogen in graphite It removes.
As a preferred embodiment of the above technical solution, the auxiliary agent includes corpus fibrosum, silicate mineral grinding and dispersing agent.
As a preferred embodiment of the above technical solution, the auxiliary agent further includes porous carbon particle.
In conclusion the present invention has the advantage that
A kind of carbon ground cushion of the present invention and its production technology are in addition to thermally conductive fast, high-efficient with common graphite ground cushion The advantages of except, also have enough intensity, long service life, and to human body have comparable health-care effect.
Specific embodiment
The technical scheme in the embodiments of the invention will be clearly and completely described below, it is clear that described implementation Example is only a part of the embodiment of the present invention, instead of all the embodiments.Embodiment in the present invention, ordinary skill Personnel's all other embodiment obtained under the premise of not doing creative work, shall fall within the protection scope of the present invention.
With embodiment, the present invention is described in detail below.
Embodiment 1: a kind of carbon ground cushion, includes graphite, and the carbon ground cushion successively includes the first carbon from top to bottom Layer, supporting layer and the second carbon layer include the stone that mass fraction is 75% in the first carbon layer and the second carbon layer Ink, 8.5% corpus fibrosum, 15% silicate mineral powder, 0.5% porous carbon particle and 1% metal soap dispersing agent.
The corpus fibrosum is aluminum alloy fiber, and string diameter is 5 microns.
The supporting layer is Kapton, with a thickness of 0.02mm.
The support layer surface is the matte of Non-smooth surface, surface roughness Ra 0.05.
Embodiment 2: a kind of carbon ground cushion, includes graphite, and the carbon ground cushion successively includes the first carbon from top to bottom Layer, supporting layer and the second carbon layer include the stone that mass fraction is 97% in the first carbon layer and the second carbon layer Ink, 1% corpus fibrosum, 1% silicate mineral powder and 1% dispersed latex powder.
The corpus fibrosum is copper fiber, and string diameter is 15 microns.
The supporting layer is Kapton, with a thickness of 0.01mm.
The support layer surface is the matte of Non-smooth surface, surface roughness Ra 0.1.
Embodiment 3: a kind of carbon ground cushion, includes graphite, and the carbon ground cushion successively includes the first carbon from top to bottom Layer, supporting layer and the second carbon layer include the stone that mass fraction is 80% in the first carbon layer and the second carbon layer Ink, 10% corpus fibrosum, 2.5% silicate mineral powder, 5% porous carbon particle and 2.5% dispersed latex powder.
The corpus fibrosum is the mixture of aluminum alloy brazing peacekeeping carbon fiber, and string diameter is 7 microns.
The supporting layer is Kapton, with a thickness of 0.1mm.
The support layer surface is the matte of Non-smooth surface, surface roughness Ra 0.2.
Embodiment 4: a kind of production technology of carbon ground cushion includes the following steps:
1. graphite is placed in vacuum drying oven, it is passed through inert gas;
2. gradient increased temperature carries out high temperature sintering to graphite: being warming up to 900 DEG C with 5 DEG C/min, then be warming up to 1 DEG C/min 2800℃;
It cools down, and crushes 3. sintered graphite is taken out;
4. corpus fibrosum, silicate mineral grinding and dispersing agent are added in the graphite crushed to stir evenly in a stirring kettle;
5. the mixture stirred evenly is heated, it is applied to the two sides of supporting layer and by pressure roller pressing and forming.
Embodiment 5: a kind of production technology of carbon ground cushion includes the following steps:
1. graphite is placed in vacuum drying oven, it is passed through inert gas;
2. gradient increased temperature carries out high temperature sintering to graphite: being warming up to 1100 DEG C with 10 DEG C/min, then be warming up to 3 DEG C/min 3100℃;
It cools down, and crushes 3. sintered graphite is taken out;
4. corpus fibrosum, silicate mineral grinding, dispersing agent and porous carbon particle is added in a stirring kettle in the graphite crushed It stirs evenly;
5. the mixture stirred evenly is heated, it is applied to the two sides of supporting layer and by pressure roller pressing and forming.
Embodiment 6: a kind of production technology of carbon ground cushion includes the following steps:
1. graphite is placed in vacuum drying oven, it is passed through inert gas;
2. gradient increased temperature carries out high temperature sintering to graphite: being warming up to 1000 DEG C with 7 DEG C/min, then with 2.5 DEG C/min heating To 3000 DEG C;
It cools down, and crushes 3. sintered graphite is taken out;
4. corpus fibrosum, silicate mineral grinding and dispersing agent are added in the graphite crushed to stir evenly in a stirring kettle;
5. the mixture stirred evenly is heated, it is applied to the two sides of supporting layer and by pressure roller pressing and forming.

Claims (4)

1. a kind of carbon ground cushion, includes graphite, it is characterised in that: the carbon ground cushion successively includes the first carbon from top to bottom It is 75%-97%'s that layer, supporting layer and the second carbon layer, which include mass fraction in the first carbon layer and the second carbon layer, Graphite, the corpus fibrosum of 1%-10%, the silicate mineral powder of 1%-15% and 3% dispersing agent below;The supporting layer is polyamides Imines film, the support layer surface are the matte of Non-smooth surface, surface roughness Ra 0.05-0.2, the surface of the supporting layer It is upper to have latticed through-hole;The corpus fibrosum is in metallic aluminium or its alloy fiber, metallic copper or its alloy fiber, carbon fiber One or more of mixtures.
2. a kind of carbon ground cushion according to claim 1, it is characterised in that: the string diameter of the corpus fibrosum is 5-15 microns.
3. a kind of carbon ground cushion according to claim 1, it is characterised in that: the supporting layer is Kapton, thick Degree is 0.02mm-0.1mm.
4. a kind of carbon ground cushion according to claim 1, it is characterised in that: the carbon ground cushion further includes 0.5%-5%'s Porous carbon particle.
CN201610071930.5A 2016-02-02 2016-02-02 A kind of carbon ground cushion and its production technology Expired - Fee Related CN105636251B (en)

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Publication number Priority date Publication date Assignee Title
CN109674603A (en) * 2019-01-02 2019-04-26 无锡康尔捷商贸有限公司 Medical imaging patient's movement system
CN109938944A (en) * 2019-03-04 2019-06-28 无锡康尔捷商贸有限公司 The medical treatment transfer carbon mattress of CT and MRI scan compatibility

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Publication number Priority date Publication date Assignee Title
CN1056393A (en) * 1990-05-08 1991-11-20 广州市华远电热电器厂 Composite conductive polymer electric heating body with flexible and thermostatic characteristics
CN1620199A (en) * 2004-09-30 2005-05-25 涂川俊 Composite electric heating carbon film and preparation method
CN101896014A (en) * 2009-05-21 2010-11-24 周长忠 Far-infrared negative-ion electric heating cloth and production equipment thereof
CN203151767U (en) * 2013-02-01 2013-08-21 Kmt纳米科技(香港)有限公司 Nano composite current-guide electric heating film

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CN1145408C (en) * 2000-02-02 2004-04-07 姜锡高 Heating graphite pulp and its preparation and application
CN100455146C (en) * 2005-09-20 2009-01-21 中国江南航天工业集团江南工业贸易公司 Carbon material electrical heating membrane and preparing method
CN101873729B (en) * 2010-06-07 2012-01-04 刘忠耀 Electric heating film and preparation method thereof
CN202818640U (en) * 2012-09-19 2013-03-20 张永利 Far-infrared negative ion ceramic electrothermal substrate
CN105637977A (en) * 2013-11-22 2016-06-01 东洋德来路博株式会社 Carbon heating composition and carbon heating element
CN104312511A (en) * 2014-11-10 2015-01-28 郭长奇 Anti-electromagnetic radiation glue used for carbon crystal and carbon fiber electronic heaters and preparation method

Patent Citations (4)

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Publication number Priority date Publication date Assignee Title
CN1056393A (en) * 1990-05-08 1991-11-20 广州市华远电热电器厂 Composite conductive polymer electric heating body with flexible and thermostatic characteristics
CN1620199A (en) * 2004-09-30 2005-05-25 涂川俊 Composite electric heating carbon film and preparation method
CN101896014A (en) * 2009-05-21 2010-11-24 周长忠 Far-infrared negative-ion electric heating cloth and production equipment thereof
CN203151767U (en) * 2013-02-01 2013-08-21 Kmt纳米科技(香港)有限公司 Nano composite current-guide electric heating film

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Effective date of registration: 20191023

Address after: 314500 floor 2, building 1, No. 599, Jihai Road, hemp Town, Tongxiang City, Jiaxing City, Zhejiang Province

Applicant after: Tongxiang Sangmei Textile Co.,Ltd.

Address before: 313000 Zhejiang province Huzhou city Nanxun District Nanxun Town Road North West West Fung (Jiang Jiang Yang Cun)

Applicant before: HUZHOU KAI DRAGON CARBON FIBER TECHNOLOGY Co.,Ltd.

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Granted publication date: 20191112