CN105631637B - Corrugated medium warehouse management system and method - Google Patents
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- 238000003860 storage Methods 0.000 claims description 16
- 238000005303 weighing Methods 0.000 claims description 9
- 230000008569 process Effects 0.000 claims description 4
- 238000004891 communication Methods 0.000 claims description 3
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Abstract
The invention provides a corrugated medium A system and a method for managing a warehouse, the system comprises a base paper information processor (10), a reader (20), a wagon balance (30), a base paper electronic tag (40), a car holding electronic tag (50), a tag clamping mechanism (60), a warehouse entry lifting rod (70), a warehouse exit lifting rod (80) and a car holding display screen (90). The reader (20) reads the address codes of the electronic label (40) of the base paper and the electronic label (50) of the car holding, and the base paper information processor (10) analyzes the address code information to finish the warehousing and the ex-warehouse of the base paper. The base paper information processor (10) analyzes and manages the information of the stored base paper.
Description
Technical Field
The invention relates to the field of corrugated paper production, in particular to a corrugated medium warehouse management system.
Background
The corrugated case is applied to packaging of various products such as fruits, non-staple food, household appliances and the like. Each product has different requirements on the size and performance of the corrugated case, and even the corrugated cases required by the same product have different sizes and performances, and the difference directly leads to the diversity of the sizes of the corrugated base paper for corrugated case production. To satisfy the production requirements are that the raw materials are mixed, corrugated paper manufacturers typically stock hundreds of sizes of corrugated medium.
A set of reasonable system for managing the corrugated medium paper is lacked in the prior industry, which basically depends on the experience of people and the memory of storage and use, the corrugated base paper is difficult to store reasonably, and the accurate searching of the corrugated base paper for production is also a troublesome affair. Moreover, after the corrugated medium is taken for production and is produced, the process of returning the residual corrugated medium to the warehouse is manually operated and recorded, the consumption of the corrugated medium and the residual quantity of the stock cannot be accurately counted, so that unreasonable storage and production waste of the corrugated medium are caused.
The defects of the corrugated base paper in warehouse management directly restrict the capacity and development of corrugated paper manufacturers, and the situation is particularly obvious for manufacturers with higher automation degree.
After retrieval, the industry has no relevant patent to solve the problems.
Disclosure of Invention
The invention aims to solve the technical problem of how to scientifically manage the corrugated medium and improve the capacity of corrugated paper manufacturers.
In order to solve the technical problems, the invention provides a corrugated medium warehouse management system which comprises a medium information processor, a reader arranged at a warehouse entry and a warehouse exit, a weighbridge arranged at the warehouse entry, a medium electronic tag, a vehicle holding electronic tag fixed on a vehicle holding in a factory, a warehouse entry lifting rod, a warehouse exit lifting rod and a vehicle holding display screen arranged on the vehicle holding in the factory, wherein the reader, the weighbridge, the warehouse entry lifting rod and the warehouse exit lifting rod are connected with the medium information processor through data lines to realize data interaction and execution of related actions, and the vehicle holding display screen is connected with the medium information processor through a communication network to realize input of medium information and reading of information.
Preferably, the invention further comprises a label clamping mechanism for fixing the base paper electronic label, and the label clamping mechanism can be loaded into and taken out of the base paper core, so that the base paper electronic label is recycled.
Preferably, the base paper information processor comprises a database system and a control system, the database system is built by SQL Server2008 and comprises two tables, one address code table records various address code information, the other base paper information table records base paper information, the information in the two tables is matched through a search keyword to realize classification and processing of the information, the control system is controlled by a single chip microcomputer, a reader reads the address codes on a base paper electronic tag and a car holding electronic tag and transmits the address code information to the database system, the database system analyzes the base paper information or car holding information corresponding to the address codes, if the information is matched with required information, the control system controls the lifting rod for entering or leaving the warehouse to lift, the car holding is allowed to enter or leave the warehouse, and if the information is not matched, the lifting rod does not lift, and meanwhile an alarm is sent.
Preferably, the base paper information includes manufacturer, specification, weight, and storage location of the base paper.
Preferably, the database system automatically counts the base paper of the same manufacturer and the same specification from the stored base paper information, and the base paper can be classified and managed conveniently.
Preferably, the database system automatically counts the total amount of the base paper of each specification from the stored base paper information, and when the total amount is lower than a set value, the database system sends an inventory shortage message to the mobile terminal to prompt a purchasing department to replenish the base paper in time.
Preferably, the database system automatically analyzes the use condition of each base paper and generates a report, and the production personnel effectively make a purchasing plan according to the generated report.
The invention also provides a corrugated medium warehouse management method, which comprises a medium warehousing and storage management method and a production medium taking and management method.
The base paper warehousing and storing management method comprises the following steps:
(1) Mounting base paper electronic tags on the label clamping mechanism;
(2) Inserting the label clamping mechanism into the base paper core;
(3) The base paper is weighed, raw paper information input: the holding car holds the base paper to a wagon balance at the warehouse entry for weighing, the weight information is automatically input into a database system by the wagon balance, and the input of information of a base paper manufacturer, specification, gram weight, storage position and the like is completed through a holding car display screen in the weighing process;
taking the base paper away and warehousing by a holding vehicle: <xnotran> , , , , , ; </xnotran>
(5) And (3) taking the empty holding vehicle out of the garage from a garage outlet: a reader at the warehouse exit) reads the address code of the electronic tag of the holding car on the holding car and transmits the address code to the base paper information processor, the base paper information processor sends a lifting rod instruction to the warehouse exit lifting rod, the warehouse exit lifting rod is lifted, and the holding car is taken out of the warehouse.
Wherein a base paper is produced Access management the method comprises the following steps:
(1) Inputting production information: production personnel input production requirements into base paper warehouse management software, a database system finds the storage position of the base paper, and the position information is displayed on a car holding display screen;
(2) Empty embracing vehicle entering a warehouse: the reader at the warehouse entry port reads the address code of the electronic tag of the car, and transmits the address code information to the base paper information processor, the base paper information processor sends a lifting rod instruction to the warehouse entry lifting rod, and the warehouse entry lifting rod is lifted;
(3) The holding vehicle holds the production base paper to a position displayed on a holding vehicle display screen;
(4) Taking the production base paper out of the warehouse by a holding vehicle: the reader at the warehouse-out opening reads the address code of the electronic tag of the base paper and transmits the address code information to the base paper information processor, the base paper information processor identifies whether the base paper is the base paper required by production, if so, a lifting rod instruction is sent to the warehouse-out lifting rod, and the warehouse-out lifting rod is lifted; if not, the system prompts an error, the ex-warehouse lifting rod does not lift, and an alarm is given out at the same time;
(5) The raw paper which is not used up in production is carried back to the warehouse by a holding vehicle: the reader at the warehousing entrance reads the address codes of the electronic labels of the base paper and the electronic labels of the car-holding in the base paper and transmits the address codes to the base paper information processor, the base paper information processor sends a lifting rod instruction to the warehousing lifting rod, the warehousing lifting rod is lifted, the car-holding enters the warehouse, and the unused base paper is stored at the storage position of the base paper.
Drawings
Fig. 1 is a schematic view of a corrugated medium warehouse management system according to the present invention;
FIG. 2 is a flow chart of a base paper warehousing method;
FIG. 3 is a flow chart of a method for taking production base paper;
<xnotran> : </xnotran> 10-a base paper information processor; 11-a database system; 12-a control system; 20-a reader; 30-weighbridge; 40-base paper electronic label; 50-holding the car electronic label; 60-label clamping mechanism; 70-entering a warehouse lifting rod; 80-warehouse out a lifting rod; 90-holding the display screen of the car.
Detailed Description
Referring to fig. 1, the corrugated medium warehouse management system of the present invention includes a medium information processor 10, a reader 20, a weighbridge 30, a medium electronic tag 40, a vehicle holding electronic tag 50, a tag holding mechanism 60, a warehouse entry lifting rod 70, a warehouse exit lifting rod 80, and a vehicle holding display screen 90. The reader 20, the weighbridge 30, the warehouse-in lifting rod 70 and the warehouse-out lifting rod 80 are connected with the base paper information processor 10 through data lines, and data interaction and execution of related actions are achieved. The car holding display screen 90 is matched with the car holding display screen 90 in the factory, the car holding display screen 90 is connected with the base paper information processor 10 through a communication network, and the input of the base paper information and the reading of the base paper information or the car holding information can be achieved on the car holding display screen 90.
The raw paper information processor 10 comprises a database system 11 and a control system 12. The database system 11 of the invention is built by SQL Server2008 and comprises two tables, wherein one address code table records various address code information, and one base paper information table records base paper information. And matching the information in the two tables by the retrieval key words to realize the classification and processing of the information. The database system 11 is used for storing various information of the base paper, including a manufacturer, specification, weight, quantification, storage location, etc., of the base paper, and performing statistical analysis on the information. The database system 11 of the present invention can perform the following three data analysis functions: 1. the base paper of the same manufacturer and the same specification is automatically counted, so that the base paper can be classified and managed conveniently; 2. automatically counting the total amount of the base paper of each specification, and when the total amount is lower than a set value, sending an inventory shortage message to the mobile terminal to prompt a purchasing department to replenish the base paper in time; 3. the using condition of each base paper is automatically analyzed, a report is generated, and a production worker effectively makes a purchasing plan according to the generated report. <xnotran> 12 , 70, 80 . </xnotran>
The electronic base paper tags 40 are fixed on the tag clamping mechanism 60, each electronic base paper tag 40 has unique address code information, and the tag clamping mechanism 60 with the electronic base paper tags 40 is arranged in a base paper core, so that each bundle of base paper has unique identity. After the base paper is used up, the label clamping mechanism 60 can be taken out from the base paper core, so that the base paper electronic label 40 can be recycled. Electronic label 50 for holding car is fixed on the holding vehicle, and is provided with a fixing device, the holding car also has a unique identity. The reader 30 is installed at the warehouse-in opening and the warehouse-out opening and is used for reading address codes on the base paper electronic tag 40 and the car holding electronic tag 50 and transmitting address code information to the database system 11, the database system 11 analyzes the base paper information or car holding information corresponding to the address codes, if the information is matched with the required information, the control system 12 controls the warehouse-in lifting rod 70 or the warehouse-out lifting rod 80 to lift up to allow the car holding to enter or leave the warehouse, and if the information is not matched, the lifting rod does not lift up and gives an alarm at the same time.
The weighbridge 30 is arranged at the warehouse-in opening and used for weighing warehouse-in raw paper or warehouse-back raw paper which is not used up in production, automatically transmitting the weight information of the raw paper to the database system 11 and recording the weight of the raw paper.
The method for managing the corrugated medium by adopting the corrugated medium warehouse management system comprises a medium warehousing and storing management method and a production medium taking management method.
Referring to fig. 2, the method for storing and managing raw paper includes the following steps:
(1) The base paper electronic tag 40 is mounted on a label holding mechanism 60;
(2) The label holding mechanism 60 inserts the base paper core;
(3) Weighing raw paper, and inputting raw paper information: the holding car holds the base paper to the wagon balance 30 of the warehouse entry for weighing, the weight information is automatically input into the database system 11 by the wagon balance 30, and the input of information of a base paper manufacturer, specification, gram weight, storage position and the like is completed through the holding car display screen 90 in the weighing process;
(4) Holding vehicle body paper carrying away and warehousing: the reader 20 at the warehousing entrance reads the address codes of the electronic tag 40 and the electronic tag 50 of the base paper in the base paper and transmits the address codes to the base paper information processor 10, the base paper information processor 10 sends a lifting rod instruction to the warehousing lifting rod 70, the warehousing lifting rod 70 is lifted, the holding car enters the warehouse, and the base paper is stored at the designated position;
(5) And (3) the empty holding vehicle is delivered from a delivery port: the reader 20 at the delivery port reads the address code of the electronic tag 50 of the holding car on the holding car and transmits the address code to the base paper information processor 10, the base paper information processor 10 sends a lifting rod instruction to the delivery lifting rod 80, the delivery lifting rod 80 is lifted, and the holding car is delivered out of the warehouse.
Referring to fig. 3, the method for managing raw paper consumption includes the following steps:
(1) Inputting production information: production personnel input production requirements into the base paper warehouse management software 10, the database system 11 finds the storage position of the base paper, and the position information is displayed on the car holding display screen 90;
(2) And (4) entering the empty holding vehicle into a warehouse: the reader 20 at the warehouse entry port reads the address code of the electronic tag 50 for holding the car and transmits the address code information to the base paper information processor 10, the base paper information processor 10 sends a lifting rod instruction to the warehouse entry lifting rod 70, and the warehouse entry lifting rod 70 is lifted;
(3) Carrying the production base paper to a position displayed on a carrying vehicle display screen 90 by a carrying vehicle;
(4) Taking the production base paper out of the warehouse by a holding vehicle: the reader 20 at the warehouse outlet reads the address code of the base paper electronic tag 40 and transmits the address code information to the base paper information processor 10, the base paper information processor 10 identifies whether the base paper is required for production, if so, a lifting rod instruction is sent to the warehouse outlet lifting rod 80, and the warehouse outlet lifting rod 80 is lifted; if not, the system prompts an error, the ex-warehouse lifting rod 80 does not lift, and meanwhile, an alarm is given;
(5) The raw paper which is not used up in production is carried back to the warehouse by a holding vehicle: the reader 20 at the warehousing entrance reads the address codes of the electronic label 40 and the electronic label 50 of the original paper in the original paper and transmits the address codes to the information processor 10 of the original paper, the information processor 10 of the original paper sends a lifting rod instruction to the warehousing lifting rod 70, the warehousing lifting rod 70 is lifted, the original paper is held in a warehouse, and the unused original paper is stored at the storage position of the original paper.
Finally, it should be noted that: therefore, although the present invention has been described in detail with reference to the above embodiments, it should be understood by those skilled in the art that the present invention may be modified or substituted with equivalents without departing from the spirit and scope of the present invention, and all such modifications and improvements are intended to be covered by the following claims.
Claims (6)
1. A corrugated medium warehouse management method is applied to a corrugated medium warehouse management system, and comprises the following steps:
(S1) mounting a base paper electronic tag on a tag clamping mechanism;
(S2) inserting the label clamping mechanism into the base paper core;
(S3) weighing the base paper, and recording the information of the base paper: the holding car holds the base paper to a wagon balance at the warehouse entry for weighing, the weight information is automatically input into a database system by the wagon balance, and the input of information of a base paper manufacturer, specification, gram weight and storage position is completed through a holding car display screen in the weighing process;
(S4) carrying the base paper by a carrying vehicle to put in storage: a reader at the warehousing entrance reads the address codes of the base paper electronic tag and the vehicle-holding electronic tag in the base paper, and transmits the address codes to a base paper information processor, the base paper information processor sends a lifting rod instruction to a warehousing lifting rod, the warehousing lifting rod is lifted, the vehicle is held into a warehouse, and the base paper is stored at a designated position;
(S5) the empty holding vehicle is delivered from a delivery port: the reader at the warehouse-out opening reads the address code of the electronic tag of the holding car on the holding car, and transmits the address code to a base paper information processor, the base paper information processor sends a lifting rod instruction to the ex-warehouse lifting rod, the ex-warehouse lifting rod is lifted, and the holding vehicle is taken out of the warehouse;
(S6) entering production information: production personnel input production requirements to the base paper information processor, the database system finds the storage position of the base paper, and the position information is displayed on the holding car display screen;
(S7) empty holding vehicle entering the garage: the reader at the warehouse entry port reads the address code of the electronic tag of the car, and transmits the address code information to the base paper information processor, the base paper information processor sends a lifting rod instruction to the warehouse entry lifting rod, and the warehouse entry lifting rod is lifted;
<xnotran> (S8) ; </xnotran>
(S9) taking the production base paper out of a warehouse by a holding vehicle: the reader at the warehouse-out opening reads the address code of the electronic tag of the base paper and transmits the address code information to the base paper information processor, the base paper information processor identifies whether the base paper is the base paper required by production, if so, a lifting rod instruction is sent to the warehouse-out lifting rod, and the warehouse-out lifting rod is lifted; if not, the system prompts an error, the ex-warehouse lifting rod does not lift, and an alarm is given out at the same time;
(S10) transporting the raw paper which is not used up to the warehouse by a holding vehicle: the reader at the position of the warehousing entrance reads the address codes of the electronic labels of the base paper and the car holding electronic labels in the base paper, the address codes are transmitted to the base paper information processor, the base paper information processor sends a lifting rod instruction to the warehousing lifting rod, the warehousing lifting rod is lifted, the car holding device enters the warehouse, the unused base paper is stored at the storage position of the base paper, the database system (11) automatically counts the total amount of the base paper of each specification from the stored base paper information, and when the total amount is lower than a set value, an inventory shortage message is sent to the mobile terminal to prompt a purchasing department to replenish the base paper in time.
2. The method for managing a corrugated medium warehouse as claimed in claim 1, wherein: the corrugated medium warehouse management system comprises a medium information processor, a reader arranged at a warehouse inlet and a warehouse outlet, a wagon balance arranged at the warehouse inlet, a medium electronic tag, a wagon clasping electronic tag fixed on a wagon clasping in a factory, a warehouse inlet lifting rod, a warehouse outlet lifting rod, and a wagon clasping display screen arranged on the wagon clasping in the factory, wherein the reader, the wagon balance, the warehouse inlet lifting rod and the warehouse outlet lifting rod are connected with the medium information processor through data lines to realize data interaction and execution of related actions, the wagon clasping display screen is connected with the medium information processor through a communication network to realize input of medium information and reading of information, the medium information processor comprises a database system and a control system, the database system is built by SQLServer2008 and comprises two tables, an address code table records various address code information, a base paper information table records base paper information, the information in the two tables is matched through retrieval keywords to realize classification and processing of the information, the control system is controlled by a single chip microcomputer, the reader reads the address codes on the base paper electronic tag and the motor clasper electronic tag and transmits the address code information to the database system, the database system analyzes the base paper information or the motor clasper information corresponding to the address codes, if the information is matched with required information, the control system controls the lifting rod for entering or leaving the warehouse to lift up to allow the motor clasper to enter or leave the warehouse, and if the information is not matched, the lifting rod does not lift up and simultaneously gives an alarm.
3. The corrugated medium warehouse management method according to claim 2, wherein the corrugated medium warehouse management system further comprises a label clamping mechanism for fixing the medium electronic label, and the label clamping mechanism can be loaded into and taken out of the medium paper core, so as to recycle the medium electronic label.
4. The method for managing a corrugated medium warehouse as claimed in claim 3, wherein the medium information includes a manufacturer, a specification, a weight, and a storage location of the medium.
5. The method for managing a corrugated medium warehouse as claimed in claim 4, wherein the database system automatically counts the raw medium of the same manufacturer and the same specification from the stored raw medium information, so as to facilitate the classification management of the raw medium.
6. The method for managing a corrugated medium warehouse as claimed in claim 4, wherein the database system automatically analyzes the usage of each medium and generates a report, and the manufacturer can effectively make a purchase plan according to the generated report.
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Families Citing this family (6)
| Publication number | Priority date | Publication date | Assignee | Title |
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| CN107478652B (en) * | 2017-07-31 | 2020-06-16 | 达成包装制品（苏州）有限公司 | Intelligent metering method for residual raw paper rolls of corrugated board production line |
| CN108074063A (en) * | 2017-12-28 | 2018-05-25 | 深圳市晨龙包装自动化有限公司 | Address access method, device and computer readable storage medium |
| CN108062649A (en) * | 2017-12-28 | 2018-05-22 | 深圳市晨龙包装自动化有限公司 | Body paper warehouse management method, device and computer readable storage medium |
| CN109013374A (en) * | 2018-07-24 | 2018-12-18 | 苏州沸特纸业有限公司 | A kind of corrugation paper conversion intelligent memory system |
| CN109928122A (en) * | 2018-08-24 | 2019-06-25 | 苏连波 | A kind of body paper ground hangs intelligent automation delivery system in midair |
| CN110654766A (en) * | 2019-09-26 | 2020-01-07 | 深圳市晨龙包装自动化有限公司 | Base paper conveying method, device and computer readable storage medium |
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| JP2012188272A (en) * | 2011-03-11 | 2012-10-04 | Hitachi Information & Control Solutions Ltd | Inventory management system, and inventory management method |
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