CN105629408A - Optical cable used for robots and production method thereof - Google Patents

Optical cable used for robots and production method thereof Download PDF

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Publication number
CN105629408A
CN105629408A CN201610053123.0A CN201610053123A CN105629408A CN 105629408 A CN105629408 A CN 105629408A CN 201610053123 A CN201610053123 A CN 201610053123A CN 105629408 A CN105629408 A CN 105629408A
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type
layer
optical fiber
optical
outside
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CN105629408B (en
Inventor
沈群华
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Jiangsu Changcheng Cable Co., Ltd.
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Changshu Guleite Machinery Product Design Co Ltd
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Priority to CN201610053123.0A priority Critical patent/CN105629408B/en
Priority to CN201810526718.2A priority patent/CN108761681A/en
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    • GPHYSICS
    • G02OPTICS
    • G02BOPTICAL ELEMENTS, SYSTEMS OR APPARATUS
    • G02B6/00Light guides; Structural details of arrangements comprising light guides and other optical elements, e.g. couplings
    • G02B6/44Mechanical structures for providing tensile strength and external protection for fibres, e.g. optical transmission cables
    • G02B6/4401Optical cables
    • G02B6/4415Cables for special applications
    • GPHYSICS
    • G02OPTICS
    • G02BOPTICAL ELEMENTS, SYSTEMS OR APPARATUS
    • G02B6/00Light guides; Structural details of arrangements comprising light guides and other optical elements, e.g. couplings
    • G02B6/44Mechanical structures for providing tensile strength and external protection for fibres, e.g. optical transmission cables
    • G02B6/4401Optical cables
    • G02B6/4429Means specially adapted for strengthening or protecting the cables
    • GPHYSICS
    • G02OPTICS
    • G02BOPTICAL ELEMENTS, SYSTEMS OR APPARATUS
    • G02B6/00Light guides; Structural details of arrangements comprising light guides and other optical elements, e.g. couplings
    • G02B6/44Mechanical structures for providing tensile strength and external protection for fibres, e.g. optical transmission cables
    • G02B6/4401Optical cables
    • G02B6/4429Means specially adapted for strengthening or protecting the cables
    • G02B6/443Protective covering
    • GPHYSICS
    • G02OPTICS
    • G02BOPTICAL ELEMENTS, SYSTEMS OR APPARATUS
    • G02B6/00Light guides; Structural details of arrangements comprising light guides and other optical elements, e.g. couplings
    • G02B6/44Mechanical structures for providing tensile strength and external protection for fibres, e.g. optical transmission cables
    • G02B6/4479Manufacturing methods of optical cables

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  • Physics & Mathematics (AREA)
  • General Physics & Mathematics (AREA)
  • Optics & Photonics (AREA)
  • Engineering & Computer Science (AREA)
  • Manufacturing & Machinery (AREA)
  • Laminated Bodies (AREA)
  • Treatments For Attaching Organic Compounds To Fibrous Goods (AREA)
  • Insulated Conductors (AREA)

Abstract

The invention relates to the robot field and the optical cable technology field, especially relates to an optical cable used for robots. The optical cable comprises a plurality of light-guide fibers, a protection layer, and a sheath layer disposed on the outer part of the protection layer in a wrapped manner. The optical cable is characterized in that a bending-resistant layer is disposed in the protection layer, and fiber passing holes, every two of which are not communicated with each other, are disposed in the bending-resistant layer; each fiber passing hole is provided with one light-guide fiber, and a gap is arranged between each light-guide fiber and the corresponding fiber passing hole; and each light-guide fiber is constituted by an optical fiber, a tight wrapping layer disposed on the outer part of the optical fiber, and a wear-resistant layer disposed on the outer part of the tight wrapping layer. The invention also discloses a production method of the above mentioned optical fiber. The optical cable used for the robots has advantages of lighter weight, better communication performance, better wear-resistant performance, better oil-resistant performance, and batter bending performance.

Description

A kind of robot optical cable and manufacture method thereof
Technical field
The present invention relates to robot and optical cable technology field, especially relate to a kind of robot optical cable and manufacture method thereof.
Background technology
Along with the acceleration of the acceleration of aging of population and manufacturing industry industry 4.0 transformation, all trades and professions are increasing for machine Man's Demands. Robot is mainly the action of simulating human, is suitable in repeatability, dangerous bigger industry and quotes. The actions such as robot alternating bending, rotation realize. In prior art, the internal signal of robot connects the wire transfer more adopting high-quality, and owing to wire self has bigger weight, therefore, the motion of robot needs the electric power that cost is more.
On the other hand, the internal signal of robot in the market connects the flexibility of cable, resist bending, wear-resisting, resistance to chemical corrosion is desirable not enough, therefore, it has impact on machine task efficiency and working life.
Summary of the invention
In order to solve the problems referred to above, it is an object of the invention to disclose a kind of robot optical cable and manufacture method thereof; They realize by the following technical solutions.
In first and second embodiment of the present invention, a kind of robot optical cable, it has many optical fiberss, protective layer and the restrictive coating being coated on outside protective layer; It is characterized in that, it also has the resist bending layer being positioned at protective layer, has multiple excessively fine hole not connected between two inside resist bending layer; Each excessively fine hole has crossing of an optical fibers, every optical fibers and this optical fibers place and between fine hole, there is gap; Every optical fibers is made up of optical fiber, the hard-pressed bale layer being positioned at outside optical fiber, the wearing layer that is positioned at outside hard-pressed bale layer; The material of described optical fiber is commercially available G.652 type or G.653 type or G.654 type or G.655 type or G.657 type or OM1 type or OM2 type or OM3 type optical fiber; The material of hard-pressed bale layer is polrvinyl chloride or nylon or politef; The material of wearing layer is polyurethane or polyamide; The material of resist bending layer is aramid yarn or glass fiber yarn medium ultraviolet solidification resin; The material of protective layer is polyester belt or waterstop or non-woven fabrics or mica tape; The material of restrictive coating is fluoroplastics.
A kind of robot optical cable, it is characterised in that it adopts following methods to be fabricated by:
The first step: by commercially available commercially available G.652 type or G.653 type or G.654 type or G.655 type or G.657 type or OM1 type or OM2 type or OM3 type bare fibre carry out painted formation colored optical fiber; The color of any two colored optical fibers is different;
Second step: the colored optical fiber outer cladding polrvinyl chloride formed in the first step or nylon or politef form hard-pressed bale layer;
3rd step: with on optical fiber coloring machine outside the hard-pressed bale layer that second step is formed coating with solidify polyurethane or polyamide or the composite formed by the material of following weight portion: polyurethane: 85��95 parts, fineness is less than the carborundum of 400 orders: 0.5��1 part, paraffin: 1��2 part, commercially available model be the anti-yellowing agent of FisorbB5433: 0.3��0.8 part, white carbon black: 1��3 part, DOTP: 3��5 parts, model be 168 or 1010 plastics antioxidant: 1��2 part; Form wearing layer; It is 800��1000 ms/min that the coating of described optical fiber coloring machine reaches with the speed of production solidified; The diameter of wearing layer is 0.9��1.5mm; Form many optical fiberss;
4th step: the continuous print resist bending layer being solidify to form by ultraviolet-curing resin, has multiple excessively fine hole not connected between two inside resist bending layer; Being inserted by the many optical fiberss formed in 3rd step in fine hole, each mistake can only be placed crossing of an optical fibers, every optical fibers and this optical fibers place and had gap between fine hole in fine hole;
5th step: by polyester belt or waterstop or non-woven fabrics or mica tape helical coated outside the resist bending layer that the 4th step is formed, thus forming protective layer, front and back spiral has the lap width of 0.2��0.5mm;
6th step: fluoroplastics extrusion molding is coated on outside the protective layer that the 5th step is formed, forms restrictive coating; The diameter of described restrictive coating is 2mm 10mm; It is most preferably 7mm; Complete the manufacture of robot optical cable.
A kind of robot optical cable, it has optical fibers, a protective layer and the restrictive coating being coated on outside protective layer; It is characterized in that, it also has the resist bending layer being positioned at protective layer, has one and cross fine hole inside resist bending layer; A piece optical fibers was arranged in crossing of fine hole, optical fibers and this optical fibers place and had gap between fine hole; Optical fibers is made up of optical fiber, the hard-pressed bale layer being positioned at outside optical fiber, the wearing layer that is positioned at outside hard-pressed bale layer; The material of described optical fiber is commercially available G.652 type or G.653 type or G.654 type or G.655 type or G.657 type or OM1 type or OM2 type or OM3 type optical fiber; The material of hard-pressed bale layer is polrvinyl chloride or nylon or politef; The material of wearing layer is polyurethane or polyamide; The material of resist bending layer is aramid yarn or glass fiber yarn medium ultraviolet solidification resin; The material of protective layer is polyester belt or waterstop or non-woven fabrics or mica tape; The material of restrictive coating is fluoroplastics.
In 3rd and the 4th embodiment of the present invention, a kind of robot optical cable, it has many optical fiberss, protective layer and the restrictive coating being coated on outside protective layer; It is characterized in that, it also has the resist bending layer being positioned at protective layer, has many non-touching optical fiberss between two inside resist bending layer; Every optical fibers is made up of optical fiber, the hard-pressed bale layer being positioned at outside optical fiber, the wearing layer that is positioned at outside hard-pressed bale layer; The material of described optical fiber is commercially available G.652 type or G.653 type or G.654 type or G.655 type or G.657 type or OM1 type or OM2 type or OM3 type optical fiber; The material of hard-pressed bale layer is polrvinyl chloride or nylon or politef; The material of wearing layer is polyurethane or polyamide; The material of resist bending layer is aramid yarn or glass fiber yarn medium ultraviolet solidification resin; The material of protective layer is polyester belt or waterstop or non-woven fabrics or mica tape; The material of restrictive coating is fluoroplastics.
A kind of robot optical cable, it is characterised in that it adopts following methods to be fabricated by:
The first step: by commercially available commercially available G.652 type or G.653 type or G.654 type or G.655 type or G.657 type or OM1 type or OM2 type or OM3 type bare fibre carry out painted formation colored optical fiber; The color of any two colored optical fibers is different;
Second step: the colored optical fiber outer cladding polrvinyl chloride formed in the first step or nylon or politef form hard-pressed bale layer;
3rd step: with on optical fiber coloring machine outside the hard-pressed bale layer that second step is formed coating with solidify polyurethane or polyamide or the composite formed by the material of following weight portion: polyurethane: 85��95 parts, fineness is less than the carborundum of 400 orders: 0.5��1 part, paraffin: 1��2 part, commercially available model be the anti-yellowing agent of FisorbB5433: 0.3��0.8 part, white carbon black: 1��3 part, DOTP: 3��5 parts, model be 168 or 1010 plastics antioxidant: 1��2 part; Form wearing layer; It is 800��1000 ms/min that the coating of described optical fiber coloring machine reaches with the speed of production solidified; The diameter of wearing layer is 0.9��1.5mm; Form many optical fiberss;
4th step: the many optical fiberss formed in the 3rd step are put in mould, and ultraviolet-curing resin is solidificated in outside optical fibers, the continuous print resist bending layer of formation, any two optical fiberss are not in contact with each other; Any one optical fiber is all coated in resist bending layer;
5th step: by polyester belt or waterstop or non-woven fabrics or mica tape helical coated outside the resist bending layer that the 4th step is formed, thus forming protective layer, front and back spiral has the lap width of 0.2��0.5mm;
6th step: fluoroplastics extrusion molding is coated on outside the protective layer that the 5th step is formed, forms restrictive coating; The diameter of described restrictive coating is 2mm 10mm; It is most preferably 7mm; Complete the manufacture of robot optical cable.
A kind of robot optical cable, it has optical fibers, a protective layer and the restrictive coating being coated on outside protective layer; It is characterized in that, it also has the resist bending layer being positioned at protective layer, and an optical fibers is positioned at inside resist bending layer; Optical fibers is made up of optical fiber, the hard-pressed bale layer being positioned at outside optical fiber, the wearing layer that is positioned at outside hard-pressed bale layer; The material of described optical fiber is commercially available G.652 type or G.653 type or G.654 type or G.655 type or G.657 type or OM1 type or OM2 type or OM3 type optical fiber; The material of hard-pressed bale layer is polrvinyl chloride or nylon or politef; The material of wearing layer is polyurethane or polyamide; The material of resist bending layer is aramid yarn or glass fiber yarn medium ultraviolet solidification resin; The material of protective layer is polyester belt or waterstop or non-woven fabrics or mica tape; The material of restrictive coating is fluoroplastics.
A kind of robot optical cable described above, it is characterised in that the diameter of described optical cable is 2mm 10mm.
The present invention has following main beneficial effect: weight is lighter, communication performance is more excellent, more resistant to mill, better more resistant to oil, bending property.
Accompanying drawing explanation
Fig. 1 is the cross-sectional structure schematic diagram of the invention process example 1.
Fig. 2 is the cross-sectional structure schematic diagram of the invention process example 2.
Fig. 3 is the cross-sectional structure schematic diagram of the invention process example 3.
Fig. 4 is the cross-sectional structure schematic diagram of the invention process example 4.
Detailed description of the invention
Embodiment 1
Asking for an interview Fig. 1, a kind of robot optical cable, it has four optical fiberss 1, protective layer 4 and the restrictive coating 5 being coated on outside protective layer 4; It is characterized in that, it also has the resist bending layer 3 being positioned at protective layer, has four excessively fine holes 2 not connected between two inside resist bending layer 3; Each excessively fine hole has crossing of an optical fibers 1, every optical fibers and this optical fibers place and between fine hole, there is gap; Every optical fibers is made up of optical fiber 11, the hard-pressed bale layer 12 being positioned at outside optical fiber, the wearing layer 13 that is positioned at outside hard-pressed bale layer; The material of described optical fiber is commercially available G.652 type or G.653 type or G.654 type or G.655 type or G.657 type or OM1 type or OM2 type or OM3 type optical fiber; The material of hard-pressed bale layer is polrvinyl chloride or nylon or politef; The material of wearing layer is polyurethane or polyamide; The material of resist bending layer is aramid yarn or glass fiber yarn medium ultraviolet solidification resin; The material of protective layer is polyester belt or waterstop or non-woven fabrics or mica tape; The material of restrictive coating is fluoroplastics.
Embodiment 2
Asking for an interview Fig. 2, a kind of robot optical cable, it has three optical fiberss 1, protective layer 4 and the restrictive coating 5 being coated on outside protective layer 4; It is characterized in that, it also has the resist bending layer 3 being positioned at protective layer, has three excessively fine holes 2 not connected between two inside resist bending layer 3; Each excessively fine hole has crossing of an optical fibers 1, every optical fibers and this optical fibers place and between fine hole, there is gap; Every optical fibers is made up of optical fiber 11, the hard-pressed bale layer 12 being positioned at outside optical fiber, the wearing layer 13 that is positioned at outside hard-pressed bale layer; The material of described optical fiber is commercially available G.652 type or G.653 type or G.654 type or G.655 type or G.657 type or OM1 type or OM2 type or OM3 type optical fiber; The material of hard-pressed bale layer is polrvinyl chloride or nylon or politef; The material of wearing layer is polyurethane or polyamide; The material of resist bending layer is aramid yarn or glass fiber yarn medium ultraviolet solidification resin; The material of protective layer is polyester belt or waterstop or non-woven fabrics or mica tape; The material of restrictive coating is fluoroplastics.
A kind of robot optical cable described in above-mentioned embodiment 1,2, described cross fine Kong Kewei other is multiple, and any two is crossed fine hole and is not communicated with, and each mistake in fine hole has an optical fibers.
A kind of robot optical cable described in above-mentioned embodiment 1,2, described fibre hole of crossing also can be only one, wherein also only has an optical fibers.
A kind of robot optical cable described in above-mentioned embodiment 1,2, it is characterised in that described wearing layer is to make by the material of following weight portion: polyurethane: 85��95 parts, fineness is less than the carborundum of 400 orders: 0.5��1 part, paraffin: 1��2 part, commercially available model be the anti-yellowing agent of FisorbB5433: 0.3��0.8 part, white carbon black: 1��3 part, DOTP: 3��5 parts, model be 168 or 1010 plastics antioxidant: 1��2 part.
Above-mentioned wearing layer material is coated with on domestic optical fiber coloring machine and solidifies, speed of production reaches is 800��1000 ms/min; Diameter after coating is 0.9��1.5mm.
Above-mentioned wearing layer material through test, 250 degrees Celsius, 2160g time melt index be 16.2��20.1g/10min; Elongation at break >=235MPa; Elasticity of flexure mould >=2500MPa; Shore great proficiency degree HD��115��
In embodiment 1,2, owing to there is gap between optical fibers and excessively fine hole, therefore, make optical fiber have the space of activity, and the high-wearing feature of wearing layer so that optical cable through nearly 100,000 times alternating bending, reverse after, wearing layer does not damage, and the signal transmission of optical fiber is normal; Above-mentioned material has excellent processing characteristics.
A kind of robot optical cable described above, it is characterised in that it adopts following methods to be fabricated by:
The first step: by commercially available commercially available G.652 type or G.653 type or G.654 type or G.655 type or G.657 type or OM1 type or OM2 type or OM3 type bare fibre carry out painted formation colored optical fiber; The color of any two colored optical fibers is different;
Second step: the colored optical fiber outer cladding polrvinyl chloride formed in the first step or nylon or politef form hard-pressed bale layer;
3rd step: with on optical fiber coloring machine outside the hard-pressed bale layer that second step is formed coating with solidify polyurethane or polyamide or the composite formed by the material of following weight portion: polyurethane: 85��95 parts, fineness is less than the carborundum of 400 orders: 0.5��1 part, paraffin: 1��2 part, commercially available model be the anti-yellowing agent of FisorbB5433: 0.3��0.8 part, white carbon black: 1��3 part, DOTP: 3��5 parts, model be 168 or 1010 plastics antioxidant: 1��2 part; Form wearing layer; It is 800��1000 ms/min that the coating of described optical fiber coloring machine reaches with the speed of production solidified; The diameter of wearing layer is 0.9��1.5mm; Form many optical fiberss;
4th step: the continuous print resist bending layer being solidify to form by ultraviolet-curing resin, has multiple excessively fine hole not connected between two inside resist bending layer; Being inserted by the many optical fiberss formed in 3rd step in fine hole, each mistake can only be placed crossing of an optical fibers, every optical fibers and this optical fibers place and had gap between fine hole in fine hole;
5th step: by polyester belt or waterstop or non-woven fabrics or mica tape helical coated outside the resist bending layer that the 4th step is formed, thus forming protective layer, front and back spiral has the lap width of 0.2��0.5mm;
6th step: fluoroplastics extrusion molding is coated on outside the protective layer that the 5th step is formed, forms restrictive coating; The diameter of described restrictive coating is 2mm 10mm; It is most preferably 7mm; Complete the manufacture of robot optical cable.
Embodiment 3
Asking for an interview Fig. 3, a kind of robot optical cable, it has five optical fiberss 1, protective layer 4 and the restrictive coating 5 being coated on outside protective layer 4; It is characterized in that, it also has the resist bending layer 3 being positioned at protective layer, and resist bending layer 3 is internal has five non-touching optical fiberss 1 between two; Every optical fibers is made up of optical fiber 11, the hard-pressed bale layer 12 being positioned at outside optical fiber, the wearing layer 13 that is positioned at outside hard-pressed bale layer; The material of described optical fiber is commercially available G.652 type or G.653 type or G.654 type or G.655 type or G.657 type or OM1 type or OM2 type or OM3 type optical fiber; The material of hard-pressed bale layer is polrvinyl chloride or nylon or politef; The material of wearing layer is polyurethane or polyamide; The material of resist bending layer is aramid yarn or glass fiber yarn medium ultraviolet solidification resin; The material of protective layer is polyester belt or waterstop or non-woven fabrics or mica tape; The material of restrictive coating is fluoroplastics.
Embodiment 4
Asking for an interview Fig. 4, a kind of robot optical cable, it has five optical fiberss 1, protective layer 4 and the restrictive coating 5 being coated on outside protective layer 4; It is characterized in that, it also has the resist bending layer 3 being positioned at protective layer, and resist bending layer 3 is internal has five non-touching optical fiberss 1 between two; Every optical fibers is made up of optical fiber 11, the hard-pressed bale layer 12 being positioned at outside optical fiber, the wearing layer 13 that is positioned at outside hard-pressed bale layer; There are inside resist bending layer multiple parts 6 that block water; The material of described optical fiber is commercially available G.652 type or G.653 type or G.654 type or G.655 type or G.657 type or OM1 type or OM2 type or OM3 type optical fiber; The material of hard-pressed bale layer is polrvinyl chloride or nylon or politef; The material of wearing layer is polyurethane or polyamide; The material of resist bending layer is aramid yarn or glass fiber yarn medium ultraviolet solidification resin; The material of protective layer is polyester belt or waterstop or non-woven fabrics or mica tape; The material of restrictive coating is fluoroplastics; The material of parts of blocking water is water blocking yarn.
A kind of robot optical cable described in above-mentioned embodiment 3,4, it is possible to having other many optical fiberss, any two optical fiberss do not contact.
A kind of robot optical cable described in above-mentioned embodiment 3,4, described optical fibers also can be only one.
A kind of robot optical cable described above, it is characterised in that the diameter of described optical cable is 2mm 10mm.
A kind of robot optical cable described above, it is characterised in that it adopts following methods to be fabricated by:
The first step: by commercially available commercially available G.652 type or G.653 type or G.654 type or G.655 type or G.657 type or OM1 type or OM2 type or OM3 type bare fibre carry out painted formation colored optical fiber; The color of any two colored optical fibers is different;
Second step: the colored optical fiber outer cladding polrvinyl chloride formed in the first step or nylon or politef form hard-pressed bale layer;
3rd step: with on optical fiber coloring machine outside the hard-pressed bale layer that second step is formed coating with solidify polyurethane or polyamide or the composite formed by the material of following weight portion: polyurethane: 85��95 parts, fineness is less than the carborundum of 400 orders: 0.5��1 part, paraffin: 1��2 part, commercially available model be the anti-yellowing agent of FisorbB5433: 0.3��0.8 part, white carbon black: 1��3 part, DOTP: 3��5 parts, model be 168 or 1010 plastics antioxidant: 1��2 part; Form wearing layer; It is 800��1000 ms/min that the coating of described optical fiber coloring machine reaches with the speed of production solidified; The diameter of wearing layer is 0.9��1.5mm; Form many optical fiberss;
4th step: the many optical fiberss formed in the 3rd step are put in mould, and ultraviolet-curing resin is solidificated in outside optical fibers, the continuous print resist bending layer of formation, any two optical fiberss are not in contact with each other; Any one optical fiber is all coated in resist bending layer;
5th step: by polyester belt or waterstop or non-woven fabrics or mica tape helical coated outside the resist bending layer that the 4th step is formed, thus forming protective layer, front and back spiral has the lap width of 0.2��0.5mm;
6th step: fluoroplastics extrusion molding is coated on outside the protective layer that the 5th step is formed, forms restrictive coating; The diameter of described restrictive coating is 2mm 10mm; It is most preferably 7mm; Complete the manufacture of robot optical cable.
In the present invention, resist bending layer has reached to make optical cable have excellent resistant to bending effect, when resist bending layer is ultraviolet-curing resin, it is possible to make optical fibers and resist bending layer be combined as a whole, and makes optical cable reach the technique effect of softness simultaneously; Protective layer has reached prevention moisture and has entered in optical cable, damages fibre-optic effect. Hard-pressed bale layer makes optical fiber reach more excellent bending property and heat resistance, makes optical cable when alternating bending, torsion etc., still has good environmental resistance; The material of restrictive coating makes optical cable have excellent anti-wear performance, resistance to chemical corrosion; Thickness is the restrictive coating of 0.8mmm, when optic cable diameter is 7mm, takes 1 meter, the pressure of 5N, 50N load under, in the 10cm of arbitrary continuation, move back and forth as once, test through 30000 scraped finishes, restrictive coating surface is without the visible scuffing vestige of eyesight; Wearing layer, hard-pressed bale layer synergism so that above-mentioned optical cable, in the mechanical hand bending situation through the robot of 100,000 times, has no abrasion.
Therefore, the present invention have that weight is lighter, communication performance is more excellent, more resistant to mill, more resistant to Advantageous Effects such as oil, bending property are better; The manufacture method of the optical cable of the present invention is simple, easily grasp, raw material is easily purchased, it is few to produce equipment investment.
The present invention is not limited to above-mentioned preferred forms, it will be appreciated that the design of the present invention can be implemented to use by other various forms, and they also fall within protection scope of the present invention.

Claims (7)

1. a robot optical cable, it has many optical fiberss, protective layer and the restrictive coating being coated on outside protective layer; It is characterized in that, it also has the resist bending layer being positioned at protective layer, has multiple excessively fine hole not connected between two inside resist bending layer; Each excessively fine hole has crossing of an optical fibers, every optical fibers and this optical fibers place and between fine hole, there is gap; Every optical fibers is made up of optical fiber, the hard-pressed bale layer being positioned at outside optical fiber, the wearing layer that is positioned at outside hard-pressed bale layer; The material of described optical fiber is commercially available G.652 type or G.653 type or G.654 type or G.655 type or G.657 type or OM1 type or OM2 type or OM3 type optical fiber; The material of hard-pressed bale layer is polrvinyl chloride or nylon or politef; The material of wearing layer is polyurethane or polyamide or makes by the material of following weight portion: polyurethane: 85��95 parts, fineness is less than the carborundum of 400 orders: 0.5��1 part, paraffin: 1��2 part, commercially available model be the anti-yellowing agent of FisorbB5433: 0.3��0.8 part, white carbon black: 1��3 part, DOTP: 3��5 parts, model be 168 or 1010 plastics antioxidant: 1��2 part; The material of resist bending layer is aramid yarn or glass fiber yarn medium ultraviolet solidification resin; The material of protective layer is polyester belt or waterstop or non-woven fabrics or mica tape; The material of restrictive coating is fluoroplastics.
2. a robot optical cable, it has optical fibers, a protective layer and the restrictive coating being coated on outside protective layer; It is characterized in that, it also has the resist bending layer being positioned at protective layer, has one and cross fine hole inside resist bending layer; A piece optical fibers was arranged in crossing of fine hole, optical fibers and this optical fibers place and had gap between fine hole; Optical fibers is made up of optical fiber, the hard-pressed bale layer being positioned at outside optical fiber, the wearing layer that is positioned at outside hard-pressed bale layer; The material of described optical fiber is commercially available G.652 type or G.653 type or G.654 type or G.655 type or G.657 type or OM1 type or OM2 type or OM3 type optical fiber; The material of hard-pressed bale layer is polrvinyl chloride or nylon or politef; The material of wearing layer is polyurethane or polyamide or makes by the material of following weight portion: polyurethane: 85��95 parts, fineness is less than the carborundum of 400 orders: 0.5��1 part, paraffin: 1��2 part, commercially available model be the anti-yellowing agent of FisorbB5433: 0.3��0.8 part, white carbon black: 1��3 part, DOTP: 3��5 parts, model be 168 or 1010 plastics antioxidant: 1��2 part; The material of resist bending layer is aramid yarn or glass fiber yarn medium ultraviolet solidification resin; The material of protective layer is polyester belt or waterstop or non-woven fabrics or mica tape; The material of restrictive coating is fluoroplastics.
3. a robot optical cable, it has many optical fiberss, protective layer and the restrictive coating being coated on outside protective layer; It is characterized in that, it also has the resist bending layer being positioned at protective layer, has many non-touching optical fiberss between two inside resist bending layer; Every optical fibers is made up of optical fiber, the hard-pressed bale layer being positioned at outside optical fiber, the wearing layer that is positioned at outside hard-pressed bale layer; The material of described optical fiber is commercially available G.652 type or G.653 type or G.654 type or G.655 type or G.657 type or OM1 type or OM2 type or OM3 type optical fiber; The material of hard-pressed bale layer is polrvinyl chloride or nylon or politef; The material of wearing layer is polyurethane or polyamide or makes by the material of following weight portion: polyurethane: 85��95 parts, fineness is less than the carborundum of 400 orders: 0.5��1 part, paraffin: 1��2 part, commercially available model be the anti-yellowing agent of FisorbB5433: 0.3��0.8 part, white carbon black: 1��3 part, DOTP: 3��5 parts, model be 168 or 1010 plastics antioxidant: 1��2 part; The material of resist bending layer is aramid yarn or glass fiber yarn medium ultraviolet solidification resin; The material of protective layer is polyester belt or waterstop or non-woven fabrics or mica tape; The material of restrictive coating is fluoroplastics.
4. a robot optical cable, it has optical fibers, a protective layer and the restrictive coating being coated on outside protective layer; It is characterized in that, it also has the resist bending layer being positioned at protective layer, and an optical fibers is positioned at inside resist bending layer; Optical fibers is made up of optical fiber, the hard-pressed bale layer being positioned at outside optical fiber, the wearing layer that is positioned at outside hard-pressed bale layer; The material of described optical fiber is commercially available G.652 type or G.653 type or G.654 type or G.655 type or G.657 type or OM1 type or OM2 type or OM3 type optical fiber; The material of hard-pressed bale layer is polrvinyl chloride or nylon or politef; The material of wearing layer is polyurethane or polyamide or makes by the material of following weight portion: polyurethane: 85��95 parts, fineness is less than the carborundum of 400 orders: 0.5��1 part, paraffin: 1��2 part, commercially available model be the anti-yellowing agent of FisorbB5433: 0.3��0.8 part, white carbon black: 1��3 part, DOTP: 3��5 parts, model be 168 or 1010 plastics antioxidant: 1��2 part; The material of resist bending layer is aramid yarn or glass fiber yarn medium ultraviolet solidification resin; The material of protective layer is polyester belt or waterstop or non-woven fabrics or mica tape; The material of restrictive coating is fluoroplastics.
5. a kind of robot optical cable according to claim 1 to claim 4 any one, it is characterised in that the diameter of described optical cable is 2mm 10mm.
6. a robot optical cable, it is characterised in that it adopts following methods to be fabricated by:
The first step: by commercially available commercially available G.652 type or G.653 type or G.654 type or G.655 type or G.657 type or OM1 type or OM2 type or OM3 type bare fibre carry out painted formation colored optical fiber; The color of any two colored optical fibers is different;
Second step: the colored optical fiber outer cladding polrvinyl chloride formed in the first step or nylon or politef form hard-pressed bale layer;
3rd step: with on optical fiber coloring machine outside the hard-pressed bale layer that second step is formed coating with solidify polyurethane or polyamide or the composite formed by the material of following weight portion: polyurethane: 85��95 parts, fineness is less than the carborundum of 400 orders: 0.5��1 part, paraffin: 1��2 part, commercially available model be the anti-yellowing agent of FisorbB5433: 0.3��0.8 part, white carbon black: 1��3 part, DOTP: 3��5 parts, model be 168 or 1010 plastics antioxidant: 1��2 part; Form wearing layer; It is 800��1000 ms/min that the coating of described optical fiber coloring machine reaches with the speed of production solidified; The diameter of wearing layer is 0.9��1.5mm; Form many optical fiberss;
4th step: the continuous print resist bending layer being solidify to form by ultraviolet-curing resin, has multiple excessively fine hole not connected between two inside resist bending layer; Being inserted by the many optical fiberss formed in 3rd step in fine hole, each mistake can only be placed crossing of an optical fibers, every optical fibers and this optical fibers place and had gap between fine hole in fine hole;
5th step: by polyester belt or waterstop or non-woven fabrics or mica tape helical coated outside the resist bending layer that the 4th step is formed, thus forming protective layer, front and back spiral has the lap width of 0.2��0.5mm;
6th step: fluoroplastics extrusion molding is coated on outside the protective layer that the 5th step is formed, forms restrictive coating; The diameter of described restrictive coating is 2mm 10mm; It is most preferably 7mm; Complete the manufacture of robot optical cable.
7. a robot optical cable, it is characterised in that it adopts following methods to be fabricated by:
The first step: by commercially available commercially available G.652 type or G.653 type or G.654 type or G.655 type or G.657 type or OM1 type or OM2 type or OM3 type bare fibre carry out painted formation colored optical fiber; The color of any two colored optical fibers is different;
Second step: the colored optical fiber outer cladding polrvinyl chloride formed in the first step or nylon or politef form hard-pressed bale layer;
3rd step: with on optical fiber coloring machine outside the hard-pressed bale layer that second step is formed coating with solidify polyurethane or polyamide or the composite formed by the material of following weight portion: polyurethane: 85��95 parts, fineness is less than the carborundum of 400 orders: 0.5��1 part, paraffin: 1��2 part, commercially available model be the anti-yellowing agent of FisorbB5433: 0.3��0.8 part, white carbon black: 1��3 part, DOTP: 3��5 parts, model be 168 or 1010 plastics antioxidant: 1��2 part; Form wearing layer; It is 800��1000 ms/min that the coating of described optical fiber coloring machine reaches with the speed of production solidified; The diameter of wearing layer is 0.9��1.5mm; Form many optical fiberss;
4th step: the many optical fiberss formed in the 3rd step are put in mould, and ultraviolet-curing resin is solidificated in outside optical fibers, the continuous print resist bending layer of formation, any two optical fiberss are not in contact with each other; Any one optical fiber is all coated in resist bending layer;
5th step: by polyester belt or waterstop or non-woven fabrics or mica tape helical coated outside the resist bending layer that the 4th step is formed, thus forming protective layer, front and back spiral has the lap width of 0.2��0.5mm;
6th step: fluoroplastics extrusion molding is coated on outside the protective layer that the 5th step is formed, forms restrictive coating; The diameter of described restrictive coating is 2mm 10mm; It is most preferably 7mm; Complete the manufacture of robot optical cable.
CN201610053123.0A 2016-01-27 2016-01-27 A kind of robot optical cable and its manufacturing method Active CN105629408B (en)

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