CN105622072A - Light solar cell support and preparation method thereof - Google Patents
Light solar cell support and preparation method thereof Download PDFInfo
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Abstract
The invention discloses a light solar cell support and a preparation method thereof. The support is prepared from carbon fibers, aluminum oxide, bamboo fibers, aluminum powder, a lubricating agent, silicon dioxide, nickel powder, magnesium oxide, iron oxide, an anti-rusting agent and an anti-corrosion agent. The preparation method comprises the steps that aluminum oxide, silicon dioxide, the nickel powder, magnesium oxide and iron oxide are mixed and put into a melting furnace, the materials are heated to 2,800-3,200 DEG C, the carbon fibers, the bamboo fibers, the lubricating agent and the anti-corrosion agent are added, stirring is conducted, and a first mixture is obtained after heat preservation is conducted; the first mixture is put into a mold for sizing after being cooled to 50-60 DEG C, and a semi-finished product is obtained after demolding is conducted; the aluminum oxide and the nickel powder are mixed and then put into an electric melting furnace, after the electric melting furnace is powered on and melting of the materials is achieved, the anti-rusting agent and the anti-corrosion agent are added, stirring is conducted, and a second mixture is obtained; the second mixture is spray-dried, submerged and sieved, and powder is obtained; the powder is evenly sprayed on the outer surface of the semi-finished product, aftercooling treatment is conducted, and a finished product is obtained. The light solar cell support is light in weight and resistant to acid and alkali and has the good market prospect.
Description
Technical field
The invention belongs to field between solaode, relate to a kind of light weight solar cells support and preparation method thereof.
Background technology
Solar energy is the Renewable resource of a kind of aboundresources, widely distributed, cleanliness without any pollution, is with a wide range of applications. Conducting a field operation, mobile operating or during long-distance transportation way, generally require employing solaode and electrical equipment powered, as when carrying out wind energy turbine set ECOLOGICAL ENVIRONMENTAL MONITORING, it is necessary to by solar panel, monitoring box is powered.
Matching used with solaode is solar battery bracket. But, the solar battery bracket great majority in tradition design for large-scale electric equipment, and solar battery bracket volume is big, quality weight is not readily portable, are not easy to mobile. Therefore, one need to be researched and developed and be easy to carry and field-installed solar battery bracket, meet the demand in each field.
Summary of the invention
For the deficiencies in the prior art, it is an object of the invention to provide a kind of light weight solar cells support and preparation method thereof, this support quality is light, is convenient for carrying, and preparation process is simple, it is simple to industrialization.
For solving prior art problem, the technical scheme that the present invention takes is:
A kind of light weight solar cells support, including the following component counted by weight: carbon fiber 12-25 part, aluminium oxide 40-56 part, bamboo fibre 8-17 part, aluminium powder 22-28 part, lubricant 0.02-0.08 part, silicon dioxide 2-7 part, nikel powder 3-12 part, magnesium oxide 1-8 part, ferrum oxide 15-23 part, antirust agent 0.1-0.5 part, preservative 1-1.5 part.
As preferably, above-mentioned light weight solar cells support, including the following component counted by weight: 20 parts of carbon fiber, aluminium oxide 52 parts, bamboo fibre 12 parts, aluminium powder 25 parts, lubricant 0.05 part, silicon dioxide 5 parts, nikel powder 10 parts, magnesium oxide 6 parts, ferrum oxide 20 parts, antirust agent 0.3 part, preservative 1.2 parts.
As preferably, above-mentioned light weight solar cells support, also include powder of straw 24-40 part.
The preparation method of above-mentioned light weight solar cells support, comprises the following steps:
Step 1, puts in smelting furnace by the mixing of aluminium oxide, silicon dioxide, nikel powder, magnesium oxide and ferrum oxide, and heating, to 2800-3200 DEG C, adds carbon fiber, bamboo fibre, lubricant and preservative, stirs and be incubated 20-30 minute, obtain the first mixture;
Step 2, puts into sizing in mould after the first mixture is down to 50-60 DEG C, and the demoulding obtains semi-finished product for standby;
Step 3, puts into after aluminium powder and nikel powder being mixed in electric smelter, after energising is melted, adds antirust agent and preservative stirs to obtain the second mixture;
Step 4, by the second mixture spray drying, and floods the powder that sieves to obtain, standby;
Step 5, after powder is sprayed on half-finished outer surface equably, cold treatment obtained finished product after 10-15 minute.
Improving as preparation method, in step 2, the first mixture is down to 50-60 DEG C according to the speed of 12-16 DEG C/min.
Improving as preparation method, in step 3, power-on voltage is 420-480V, and mixing speed is 280-400rpm.
Improving as preparation method, in step 5, the temperature of cold treatment is-15 DEG C.
Beneficial effect
Compared with prior art, light weight solar cells support quality of the present invention is slim and graceful, uses material environmental protection, and hardness is big, outdoor for a long time not perishable not easily gets rusty, and extends service life, decreases cost. It addition, preparation process is simple, low for equipment requirements, it is suitable for industrialization.
Detailed description of the invention
Embodiment 1
A kind of light weight solar cells support, including the following component counted by weight: 12 parts of carbon fiber, aluminium oxide 40 parts, bamboo fibre 8 parts, aluminium powder 22 parts, lubricant 0.02 part, silicon dioxide 2 parts, nikel powder 3 parts, magnesium oxide 1 part, ferrum oxide 15 parts, antirust agent 0.1 part, preservative 1 part.
The preparation method of above-mentioned light weight solar cells support, comprises the following steps:
Step 1, puts in smelting furnace by the mixing of aluminium oxide, silicon dioxide, nikel powder, magnesium oxide and ferrum oxide, and heating, to 2800 DEG C, adds carbon fiber, bamboo fibre, lubricant and preservative, stirs and be incubated 20 minutes, obtain the first mixture;
Step 2, lowers the temperature the first mixture according to 12 DEG C/min, puts into sizing in mould after the first mixture is down to 50 DEG C, and the demoulding obtains semi-finished product for standby;
Step 3, puts into after aluminium powder and nikel powder being mixed in electric smelter, after logical 420V electric smelting is melted, adds antirust agent and preservative stirs to obtain the second mixture with 280rpm;
Step 4, by the second mixture spray drying, and floods the powder that sieves to obtain, standby;
Step 5, after powder is sprayed on half-finished outer surface equably, obtains finished product at-15 DEG C after processing 10 minutes.
Embodiment 2
A kind of light weight solar cells support, including the following component counted by weight: 20 parts of carbon fiber, aluminium oxide 52 parts, bamboo fibre 12 parts, aluminium powder 25 parts, lubricant 0.05 part, silicon dioxide 5 parts, nikel powder 10 parts, magnesium oxide 6 parts, ferrum oxide 20 parts, antirust agent 0.3 part, preservative 1.2 parts.
The preparation method of above-mentioned light weight solar cells support, comprises the following steps:
Step 1, puts in smelting furnace by the mixing of aluminium oxide, silicon dioxide, nikel powder, magnesium oxide and ferrum oxide, and heating, to 2800-3200 DEG C, adds carbon fiber, bamboo fibre, lubricant and preservative, stirs and be incubated 20-30 minute, obtain the first mixture;
Step 2, is down to 55 DEG C by the first mixture according to the speed of 14 DEG C/min, puts into sizing in mould after the first mixture is down to 55 DEG C, and the demoulding obtains semi-finished product for standby;
Step 3, puts into after aluminium powder and nikel powder being mixed in electric smelter, after logical 450V electric smelting is melted, adds antirust agent and preservative stirs to obtain the second mixture with the speed of 380rpm;
Step 4, by the second mixture spray drying, and floods the powder that sieves to obtain, standby;
Step 5, after powder is sprayed on half-finished outer surface equably, obtains finished product at-15 DEG C after processing 15 minutes.
Embodiment 3
A kind of light weight solar cells support, including the following component counted by weight: 20 parts of carbon fiber, aluminium oxide 52 parts, bamboo fibre 12 parts, aluminium powder 25 parts, lubricant 0.05 part, silicon dioxide 5 parts, nikel powder 10 parts, magnesium oxide 6 parts, ferrum oxide 20 parts, antirust agent 0.3 part, preservative 1.2 parts, powder of straw 24-40 part.
The preparation method of above-mentioned light weight solar cells support, comprises the following steps:
Step 1, puts in smelting furnace by the mixing of aluminium oxide, silicon dioxide, nikel powder, magnesium oxide and ferrum oxide, and heating, to 2800-3200 DEG C, adds carbon fiber, bamboo fibre, powder of straw, lubricant and preservative, stirs and be incubated 20-30 minute, obtain the first mixture;
Step 2, is down to 55 DEG C by the first mixture according to the speed of 14 DEG C/min, puts into sizing in mould after the first mixture is down to 55 DEG C, and the demoulding obtains semi-finished product for standby;
Step 3, puts into after aluminium powder and nikel powder being mixed in electric smelter, after logical 450V electric smelting is melted, adds antirust agent and preservative stirs to obtain the second mixture with the speed of 380rpm;
Step 4, by the second mixture spray drying, and floods the powder that sieves to obtain, standby;
Step 5, after powder is sprayed on half-finished outer surface equably, obtains finished product at-15 DEG C after processing 15 minutes.
Embodiment 4
A kind of light weight solar cells support, including the following component counted by weight: 25 parts of carbon fiber, aluminium oxide 56 parts, bamboo fibre 17 parts, aluminium powder 28 parts, lubricant 0.08 part, silicon dioxide 7 parts, nikel powder 12 parts, magnesium oxide 8 parts, ferrum oxide 23 parts, antirust agent 0.5 part, preservative 1.5 parts.
The preparation method of above-mentioned light weight solar cells support, comprises the following steps:
Step 1, puts in smelting furnace by the mixing of aluminium oxide, silicon dioxide, nikel powder, magnesium oxide and ferrum oxide, and heating, to 3200 DEG C, adds carbon fiber, bamboo fibre, lubricant and preservative, stirs and be incubated 30 minutes, obtain the first mixture;
Step 2, lowers the temperature the first mixture according to the speed of 16 DEG C/min, puts into sizing in mould after the first mixture is down to 60 DEG C, and the demoulding obtains semi-finished product for standby;
Step 3, puts into after aluminium powder and nikel powder being mixed in electric smelter, after logical 480V electric smelting is melted, adds antirust agent and preservative stirs to obtain the second mixture with 400rpm;
Step 4, by the second mixture spray drying, and floods the powder that sieves to obtain, standby;
Step 5, after powder is sprayed on half-finished outer surface equably, obtains finished product at-15 DEG C after processing 15 minutes.
Performance test
Light weight solar cells support prepared by the present invention is tested, and comparative example is existing aluminum solar battery bracket and stainless steel solar battery bracket, and the data obtained is as shown in the table.
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From upper table data it can be seen that light weight solar cells support quality of the present invention is slim and graceful, acid and alkali-resistance, very useful, there is good market prospect.
The foregoing is only the specific embodiment of the present invention; but protection scope of the present invention is not limited thereto; any those of ordinary skill in the art are in the technical scope that disclosed herein; the change can expected without creative work or replacement, all should be encompassed within protection scope of the present invention. Therefore, protection scope of the present invention should be as the criterion with claims protection defined.
Claims (7)
1. a light weight solar cells support, it is characterised in that include the following component counted by weight: carbon fiber 12-25 part, aluminium oxide 40-56 part, bamboo fibre 8-17 part, aluminium powder 22-28 part, lubricant 0.02-0.08 part, silicon dioxide 2-7 part, nikel powder 3-12 part, magnesium oxide 1-8 part, ferrum oxide 15-23 part, antirust agent 0.1-0.5 part, preservative 1-1.5 part.
2. light weight solar cells support according to claim 1, it is characterised in that include the following component counted by weight: 20 parts of carbon fiber, aluminium oxide 52 parts, bamboo fibre 12 parts, aluminium powder 25 parts, lubricant 0.05 part, silicon dioxide 5 parts, nikel powder 10 parts, magnesium oxide 6 parts, ferrum oxide 20 parts, antirust agent 0.3 part, preservative 1.2 parts.
3. light weight solar cells support according to claim 1, it is characterised in that: also include powder of straw 24-40 part.
4. the preparation method of the light weight solar cells support described in claim 1, it is characterised in that comprise the following steps method:
Step 1, puts in smelting furnace by the mixing of aluminium oxide, silicon dioxide, nikel powder, magnesium oxide and ferrum oxide, and heating, to 2800-3200 DEG C, adds carbon fiber, bamboo fibre, lubricant and preservative, stirs and be incubated 20-30 minute, obtain the first mixture;
Step 2, puts into sizing in mould after the first mixture is down to 50-60 DEG C, and the demoulding obtains semi-finished product for standby;
Step 3, puts into after aluminium powder and nikel powder being mixed in electric smelter, after energising is melted, adds antirust agent and preservative stirs to obtain the second mixture;
Step 4, by the second mixture spray drying, and floods the powder that sieves to obtain, standby;
Step 5, after powder is sprayed on half-finished outer surface equably, cold treatment obtained finished product after 10-15 minute.
5. the preparation method of light weight solar cells support according to claim 4, it is characterised in that: in step 2, the first mixture is down to 50-60 DEG C according to the speed of 12-16 DEG C/min.
6. the preparation method of light weight solar cells support according to claim 4, it is characterised in that: in step 3, power-on voltage is 420-480V, and mixing speed is 280-400rpm.
7. the preparation method of light weight solar cells support according to claim 4, it is characterised in that: in step 5, the temperature of cold treatment is-15 DEG C.
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Citations (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104357791A (en) * | 2014-11-13 | 2015-02-18 | 常熟市星源金属涂层厂 | Antirust metal coating |
| CN104692766A (en) * | 2015-02-11 | 2015-06-10 | 中国科学院合肥物质科学研究院 | Pavement and crack rapid-repairing material capable of being used in cold region and preparation method of pavement and crack rapid-repairing material |
| CN104692750A (en) * | 2015-02-11 | 2015-06-10 | 中国科学院合肥物质科学研究院 | Rapid condensation high-strength flame retardant thermal insulation material and preparation method thereof |
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2015
- 2015-12-25 CN CN201510988221.9A patent/CN105622072A/en active Pending
Patent Citations (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104357791A (en) * | 2014-11-13 | 2015-02-18 | 常熟市星源金属涂层厂 | Antirust metal coating |
| CN104692766A (en) * | 2015-02-11 | 2015-06-10 | 中国科学院合肥物质科学研究院 | Pavement and crack rapid-repairing material capable of being used in cold region and preparation method of pavement and crack rapid-repairing material |
| CN104692750A (en) * | 2015-02-11 | 2015-06-10 | 中国科学院合肥物质科学研究院 | Rapid condensation high-strength flame retardant thermal insulation material and preparation method thereof |
Non-Patent Citations (1)
| Title |
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| 顾立德: "《特种耐火材料》", 31 January 2000, 冶金工业出版社 * |
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Application publication date: 20160601 |