The dust-removal system of a kind of stone carving grinding system without dirt
The present invention is point case application of patent of invention " a kind of without dirt stone carving grinding system ", and the applying date of original application is on June 19th, 2014, and the application number of original application is 2014102743757, and the invention and created name of original application is " a kind of without dirt stone carving grinding system ".
Technical field
The present invention relates to stone carving grinding field, in particular to a kind of have dedusting function machine and strengthening motor cooling function without dirt stone carving grinding system.
Background technology
The ornaments of the high-grade stone such as emerald, jade, crystal, agate, orpiment, bloodstone, it is exactly the high-end consumer's goods and collectibles since ancient times part, craft decoration etc. In engraved stone technical field, along with the development of technology and technique, mechanical engraving instead of original hand engraving, and mechanical engraving is taking mechanical grinding as main complete processing.
Existing mechanical engraving equipment is to hang mill equipment, hanging mill equipment take electric motor as propulsion source, transmits power with flexible axle, the mechanical means cut by stone material with grinding tool high speed rotating. Hang mill and mainly undertake the techniques such as corase grind, fine grinding, boring, polishing, polishing.
Hanging mill in operation to carry out adding man-hour, although the Dust Capacity that mechanical grinding produces is few, but dust granules is thin, very easily aloft flies upward, and the health of operation workman is produced very big injury.
A kind of solution of prior art is that operation workman generally adopts the part dripped by stone surface to carry out dedusting, although this kind of method decreases part dust, but there is the drawback that grinding tool causes mud to flash, meanwhile, the hand of operation workman must contact for a long time with water, causes the epidermis of hand to send out and rises, affect the sense of touch of hand, reducing performance accuracy, severe patient, the epidermis of hand can bring out dermatitis; Workman is when operating winter in operation, and the pushing phase contacts with the water of low temperature, more affects working accuracy. Even if operative employee have employed the method for dedusting of dripping, when operative employee operates for a long time, the part dust splashing from side and, still can cause the sensation of respiratory tract discomfort.
Another kind of solution of prior art is being hung beyond mill equipment, additionally install a set of fly-ash separator additional, whole operating surface is carried out big area dedusting by extra fly-ash separator, therefore have that equipment investment cost is big, power consumption is big, noise is big, winter time the drawbacks such as operator's hand is cold.
The electric motor hanging mill generates heat in use, although there is fan blade the rear end of electric motor, fan rotates with motor main shaft and produces wind, dispels the heat. There is the loose blowout of wind four in the heat radiation mode of this kind of electric motor, it does not have concentrates and blow in motor surfaces, be unfavorable for the defect of electric motor quick heat radiating.
Summary of the invention
For overcoming prior art Problems existing, the object of the invention be to provide a kind of have dedusting function machine and strengthening motor cooling function without dirt stone carving grinding system, the electric motor fan blade of this grinding system can be strengthened while electric motor cooling, utilize the suction of same wind leaf that grinding dust during engraved stone is carried out dust suction, after dust enters fly-ash separator, dust is carried out the object of purifying and dedusting by fly-ash separator.
The present invention is achieved through the following technical solutions:
A kind of without dirt stone carving grinding system, comprise dust suction equipment for grinding and dust-removal system, it is characterized in that: dust suction equipment for grinding is taking the electric motor of grinding facility as the power of air-breathing and dust collection equipment, electric motor is lowered the temperature by air-breathing and dust collection equipment suction motor outside air, aspirate the dust that grinding facility produce simultaneously, dirty gas containing dust enters dust-removal system, have in the container of dust-removal system and form cavity between the tender interior sponge in off-lying sea, lower vessel portion space fill water, the coarse particles of dirty gas injects directly in water, recycle pump is to sponge periodical feeding, containing subparticle gas after sponge absorption and water droplet and water smoke cleaning, through the sponge of upper strata cleaning, the dust being attached to sponge surface is flushed in the water of container bottom by current, gas after particle cleaning enters air.
Preferred, a kind of dust suction equipment for grinding without dirt stone carving grinding system comprises grinding facility and air-breathing and dust collecting system, it is characterized in that:
Described grinding facility comprise follow-up pulley, motion-work wheel, hook, electric motor, flexible axle erecting frame, flexible axle, handle, grinding tool, motor main shaft is connected with motion-work wheel, electric motor is provided with hook, electric motor side has flexible axle erecting frame, in flexible axle erecting frame, flexible axle is installed, there is follow-up pulley the upper end of flexible axle, and the other end end of flexible axle is connected with handle, and the front end of handle is provided with grinding tool;
Described air-breathing and dust collecting system comprise the outside of the electric motor of grinding facility and bottom is provided with pod, the inside of pod and the outside formation air inlet gap of electric motor;
Described pod also comprises the inlet mouth of its underpart;
Described air-breathing and dust collecting system also comprise shutter wind wheel and case, and the electric motor axle of pod bottom is provided with shutter wind wheel, and the bottom of shutter wind wheel is provided with case;
Described dust collecting system also comprises air suction pipe, and one end of air suction pipe is connected with pod, and the other end of air suction pipe is connected to the grinding tool of grinding facility;
Described air suction pipe also comprises cover plate and suction opening, and the end of air suction pipe has suction opening, and suction opening is covered with the cover plate of semicircular arc, and the length of cover plate exceeds the end of grinding tool;
Described dust collecting system also comprises vapor pipe, and one end of vapor pipe is connected with case.
Preferred, a kind of dust-removal system without dirt stone carving grinding system comprises the container and water circulation system that produce filteration, it is characterized in that:
The tender interior sponge in off-lying sea is installed in described container;
Described outer sponge is free chamber, forms cavity between the tender interior sponge in off-lying sea;
Connection hole discharge outlet is arranged at the bottom of described outer sponge;
Flow deflector is arranged at the top that described container also comprises outer sponge, and flow deflector is distributed with hole;
Described container also comprises side opening;
Described container bottom is equipped with scraper plate of removing contamination, and the one end of scraper plate of removing contamination extend out to container from the opening of container side;
Water is filled in cavity between the bottom of described outer sponge and container bottom;
The vapor pipe the other end of described dust collecting system, through flow deflector and interior sponge, is placed on discharge outlet, is connected with dust-removal system;
Described water circulation system comprises recycle pump and connecting pipeline, and the water absorption tube of recycle pump is connected with bottom, in the water shoot access vessel port of recycle pump;
Described water circulation system also comprises flow sensor, controller, solenoid operated directional valve and recoil tube, flow sensor is arranged on water absorption tube, solenoid operated directional valve is installed in the stage casing of water shoot, one end of recoil tube is connected with solenoid operated directional valve, the other end is the lower space of mouth of pipe access container, and the mouth of pipe is just to filter plate of removing contamination;
Described controller has signal receiving module and data processing module,
When testing of equipment operates, progressively reduce the flow of recycle pump, then the dustiness being distributed with hole Exhaust Gas on flow deflector is monitored, the tender interior sponge surface attachment amount of dust in off-lying sea is monitored simultaneously, each monitoring numerical value during recycle pump different flow is carried out statistical study, it is determined that the threshold value of partial circulating pumping capacity when hole discharges clean gas;
Signal receiving module is for receiving the data of flow sensor detection, data processing module is previously stored with the flow threshold scope that dedusting stablized by water pump, the detection data and threshold value of receiving flow sensor are compared by data processing module, when filter plate of removing contamination is blocked by mud, the water pump that flow sensor detects is not within the scope of the flow threshold of stable dedusting, controller will launch signal switching solenoid operated directional valve, the water that water pump exports rushes the mesh of the filtering net to filter plate of removing contamination through recoil tube, automatic cleaning is removed contamination filter plate, so that water pump reaches the flow threshold of stable dedusting.
Preferably, when the water that described water pump exports is cleaning to the mesh of the filtering net of filter plate of removing contamination, by electromagnetic switch Vavle switching, producing pulse water flow.
Preferably, described filter plate of removing contamination comprises swash plate of removing contamination, base plate of removing contamination, hinge, filtering net, scraper plate, and is characterized in that removing contamination swash plate and remove contamination and have hinge between base plate, and the surface of filter plate of removing contamination is filtering net, and filtering net has scraper plate.
Preferably, described swash plate of removing contamination is extracted out from the opening of container side and is carried out cleaning cleaning.
Useful technique effect:
1) electric motor fan blade is by the gap of pod and electric motor, guides the flow direction of the wind outside electric motor, it is possible to strengthens electric motor cooling, utilizes the suction of same wind leaf to carry out dust suction to grinding during engraved stone is dust-proof simultaneously;
2) the cover plate outside suction opening, prevents dust rapid diffusion, and air-breathing carries out directed drainage simultaneously;
3) vitiated air drains in container, coarse particles in vitiated air directly accesses in water, do not need other process, the subparticle of vitiated air is adsorbed by the outside surface of the inner chamber of outer sponge and interior sponge, simultaneously, producing water droplet in the cavity that recirculated water is formed between sponge and interior sponge outside, the subparticle of vitiated air is cleaned by water droplet again;
4) the external sponge of recirculated water and interior sponge carry out circulation flushing, avoid the hole of the tender interior sponge in off-lying sea to block;
5) when injecting water in container, full water suction point in sponge, swash plate of removing contamination is extracted out from the opening of container side when carrying out cleaning cleaning, and the moisture in sponge can not flow out from the opening of container side, decreases the number of times changing sewage;
6) have employed the path that controller carrys out controlled circulation pump drainage, when this control operates according to testing of equipment, progressively reduce the flow of recycle pump, then the dustiness being distributed with hole Exhaust Gas on flow deflector is monitored, the tender interior sponge surface attachment amount of dust in off-lying sea is monitored simultaneously, each monitoring numerical value during recycle pump different flow is carried out statistical study, the threshold value of partial circulating pumping capacity when determining that hole discharges clean gas, by the path of controlled circulation pump drainage during normal use, avoid recycle pump to block and cause system performance to reduce.
Accompanying drawing explanation
Fig. 1 is the schematic diagram of the present invention.
Fig. 2 is that the present invention removes contamination the schematic diagram of filter plate
Fig. 3 is the suction opening of air suction pipe of the present invention and the handle of flexible axle and grinding tool mutual position relation schematic diagram.
Fig. 4 is the stone carving equipment for grinding schematic diagram of prior art.
In figure: 1. follow-up pulley, 2. link up with, 3. motion-work wheel, 4. air inlet gap, 5. electric motor, 6. flexible axle erecting frame, 7. pod, 8. shutter wind wheel, 9. flexible axle, 10. handle, 11. grinding tools, 12. air suction pipes, 13. vapor pipes, 14. containers, 15. flow deflectors, 16. holes, 17. outer sponges, sponge in 18., 19. liquidometers, 20. remove contamination filter plate, 21. recycle pumps, 22. water absorption tubes, 23. water shoots, 24. flow sensors, 25. controllers, 26. solenoid operated directional valves, 27. cavitys, 28. wash water valves, 29. recoil tubes, 30. remove contamination swash plate, 31. remove contamination base plate, 32. hinges, 33. filtering nets, 34. scraper plates, 35. cover plates, 36. suction openinies, 37. wind leaves, 38. cases, A. inlet mouth, B. discharge outlet.
Embodiment
Below in conjunction with specific embodiment, the present invention will be further described, but protection domain of the presently claimed invention is not limited to the scope described by specific embodiment.
Example 1: such as Fig. 1, Fig. 2, the one of Fig. 3 is without dirt stone carving grinding system, comprise dust suction equipment for grinding and dust-removal system, it is characterized in that: dust suction equipment for grinding is taking the electric motor 5 of grinding facility as the power of air-breathing and dust collection equipment, electric motor 5 is lowered the temperature by air-breathing and dust collection equipment suction motor 5 outside air, aspirate the dust that grinding facility produce simultaneously, dirty gas containing dust enters dust-removal system, have in the container 14 of dust-removal system between outer sponge 17 and interior sponge 18 and form cavity, the lower space of container 14 fills water, the coarse particles of dirty gas injects directly in water, recycle pump 21 is to sponge periodical feeding, containing subparticle gas after sponge absorption and water droplet and water smoke cleaning, through the sponge of upper strata cleaning, the dust being attached to sponge surface is flushed in the water bottom container 14 by current, gas after particle cleaning enters air.
Example 2: according to example 1, a kind of dust suction equipment for grinding without dirt stone carving grinding system more preferably comprises grinding facility and air-breathing and dust collecting system, it is characterized in that:
Described grinding facility comprise follow-up pulley 1, hook 2, motion-work wheel 3, electric motor 5, flexible axle erecting frame 6, flexible axle 9, handle 10, grinding tool 11, electric motor 5 main shaft is connected with motion-work wheel 3, electric motor 5 is provided with hook 2, electric motor 5 side has flexible axle erecting frame 6, flexible axle 9 is installed in flexible axle erecting frame 6, there is follow-up pulley 1 upper end of flexible axle 9, and the other end end of flexible axle 9 is connected with handle 10, and the front end of handle 10 is provided with grinding tool 11;
Described air-breathing and dust collecting system comprise the outside of the electric motor 5 of grinding facility and bottom is provided with pod 7, the inside of pod 7 and the outside formation air inlet gap 4 of electric motor 5;
Described pod 7 also comprises the inlet mouth A of its underpart;
Described air-breathing and dust collecting system also comprise shutter wind wheel 8 and case 38, and electric motor 5 axle of pod 7 bottom is provided with shutter wind wheel 8, and the bottom of shutter wind wheel 8 is provided with case 38;
Described dust collecting system also comprises air suction pipe 12, and one end of air suction pipe 12 is connected with pod 7, and the other end of air suction pipe 12 is connected to the grinding tool 11 of grinding facility;
Described air suction pipe 12 also comprises cover plate 35 and suction opening 36, and the end of air suction pipe 12 has suction opening 36, and suction opening 36 is covered with the cover plate 35 of semicircular arc, and the length of cover plate 35 exceeds the end of grinding tool 11;
Described dust collecting system also comprises vapor pipe 13, and one end of vapor pipe 13 is connected with case 38;
During equipment operation, electric motor 5 drives shutter wind wheel 8, suction is produced after shutter wind wheel 8 high speed rotating, on the one hand, air enters from the outside formation air inlet gap 4 of the inside of pod 7 and electric motor 5, and on the other hand, vitiated air enters from air suction pipe 12, entering into the air in pod through inlet mouth A, the gas of mixing is from vapor pipe 13 discharge chamber.
Example 3: according to example 1-2, a kind of preferred dust-removal system without dirt stone carving grinding system comprises the container 14 and water circulation system that produce filteration, it is characterized in that:
In described container 14, outer sponge 17 and interior sponge 18 are installed;
Described outer sponge 17 has cavity, forms cavity between outer sponge 17 and interior sponge 18;
Connection hole discharge outlet B is arranged at the bottom of described outer sponge 17;
Flow deflector 15 is arranged at the top that described container 14 also comprises outer sponge 17, and flow deflector 15 is distributed with hole 16;
Described container 14 also comprises side opening;
Bottom described container 14, filter plate 20 of removing contamination being housed, the one end of filter plate 20 of removing contamination extend out to container 14 from the opening of container 14 side;
Water is filled in cavity 27 between bottom the bottom of described outer sponge 17 and container 14;
Vapor pipe 13 the other end of described dust collecting system, through flow deflector 15 and interior sponge 18, is placed on discharge outlet B, is connected with dust-removal system;
Described water circulation system comprises recycle pump 21 and connecting pipeline, and the water absorption tube 22 of recycle pump 21 is connected with bottom, and the water shoot 23 of recycle pump 21 accesses in 14 mouthfuls, container;
Described water circulation system also comprises flow sensor 24, controller 25, solenoid operated directional valve 26 and recoil tube 29, flow sensor 24 is arranged on water absorption tube 22, solenoid operated directional valve 26 is installed in the stage casing of water shoot 23, one end of recoil tube 29 is connected with solenoid operated directional valve 26, the other end is the lower space of mouth of pipe access container, and the mouth of pipe is just to filter plate 20 of removing contamination;
Described controller 25 has signal receiving module and data processing module;
When testing of equipment operates, progressively reduce the flow of recycle pump 21, then the dustiness being distributed with hole 16 Exhaust Gas on flow deflector 15 is monitored, outer sponge 17 and interior sponge 18 surface attachment amount of dust are monitored simultaneously, each monitoring numerical value during recycle pump 21 different flow is carried out statistical study, it is determined that the threshold value of partial circulating pump 21 flow when hole 16 discharges clean gas;
The data that signal receiving module detects for receiving flow sensor 24, data processing module is previously stored with the flow threshold scope that dedusting stablized by water pump, the detection data and threshold value of receiving flow sensor 24 are compared by data processing module, when filter plate 20 of removing contamination is blocked by mud, the recycle pump 21 that flow sensor 24 detects is not within the scope of the flow threshold of stable dedusting, controller 25 will launch signal switching solenoid operated directional valve 26, the water that recycle pump 21 exports rushes the mesh of the filtering net 33 to filter plate 20 of removing contamination through recoil tube 29, automatic cleaning is removed contamination filter plate 20, so that recycle pump 21 reaches the flow threshold of stable dedusting,
During equipment operation, electric motor 5 drives shutter wind wheel 8, suction is produced after shutter wind wheel 8 high speed rotating, on the one hand, air enters from the outside formation air inlet gap 4 of the inside of pod 7 and electric motor 5, on the other hand, vitiated air enters from air suction pipe 12, enter into the air in pod through inlet mouth A, the gas of mixing is discharged from vapor pipe 13, coarse particles in the gas of mixing injects directly in water, subparticle in the gas of mixing forms airborne dust in cavity outside between sponge 17 and interior sponge 18, the current of recycle pump 21 pump are discharged on flow deflector 15 simultaneously, current are uniform from the hole 16 of flow deflector 15, the outer sponge 17 of inflow from top to bottom and interior sponge 18, formed between sponge 17 and interior sponge 18 outside to be formed in cavity and drip, drip and form water smoke under air-flow impacts, water smoke fully contacts with dirty gas, subparticle in dirty gas falls after meeting water, simultaneously, after sponge is drenched, airborne dust is adsorbed between outer sponge 17 and interior sponge 18 to be formed on cavity wall, airborne dust on cavity wall is washed till in the lower cavity 27 of container 14 by current direction undershoot, dust granule in water is deposited in removes contamination filter plate 20 when filter plate 20 of removing contamination is blocked by mud, the recycle pump 21 that flow sensor 24 detects is not within the scope of the flow threshold of stable dedusting, controller 25 will launch signal switching solenoid operated directional valve 26, the water that recycle pump 21 exports rushes the mesh of the filtering net 33 to filter plate 20 of removing contamination through recoil tube 29, automatic cleaning is removed contamination filter plate 20, so that recycle pump 21 reaches the flow threshold of stable dedusting.
Example 4: according to example 1-2 without dirt stone carving grinding system, it is characterized in that air inlet gap 4 is more big, the air draught flow in air inlet gap 4 is more big, and the cooling-down effect of electric motor 5 is more good.
Example 5: according to example 1 or example 3 without dirt stone carving grinding system, when it is characterized in that the water that described recycle pump 21 exports is cleaning to the mesh of the filtering net 33 of filter plate 20 of removing contamination, by being switched by solenoid operated directional valve 26, produce pulse water flow.
Example 6: according to example 1 or example 3 without dirt stone carving grinding system, it is characterized in that described filter plate 20 of removing contamination comprises swash plate 30 of removing contamination, base plate 31 of removing contamination, hinge 32, filtering net 33, scraper plate 34, is characterized in that removing contamination swash plate 30 and remove contamination and have hinge 32 between base plate 31, the remove contamination surface of filter plate 20 is filtering net 33, and filtering net 33 has scraper plate 34.
Example 7: according to example 1 or example 3 or 6 without dirt stone carving grinding system, the swash plate 30 that it is characterized in that removing contamination is extracted out from the opening of container 14 side and is carried out cleaning cleaning.
Below by reference to the accompanying drawings embodiments of the present invention are explained in detail; but the present invention is not limited thereto; in the ken that person of ordinary skill in the field possesses; can also make a variety of changes under the prerequisite not departing from objective of the present invention; person of ordinary skill in the field is from above-mentioned design; without the work of creativeness, done all conversion, all drop within protection scope of the present invention.