A kind of dust pelletizing system of dustless stone carving grinding system
The present invention is a kind of divisional application of patent of invention " dustless stone carving grinding system ", and the applying date of original application is 2014
In on June 19, in, the application number of original application is 2014102743757, and the invention and created name of original application is a kind of " dustless stone carving mill
Cut system ".
Technical field
The present invention relates to stone carving it is ground field, it is more particularly to a kind of with dedusting function machine and strengthening motor cooling function
Dustless stone carving grinding system.
Background technology
The ornaments of the high-grade stones such as emerald, jade, crystal, agate, orpiment, bloodstoen, part, craft decoration etc. from
It has been exactly high-end consumer and collectibles since Gu.In engraved stone technical field, with the development of technology and technique, mechanical engraving
Original hand engraving is instead of, mechanical engraving is using mechanical grinding as main processing technology.
Existing mechanical engraving equipment with hang mill equipment based on, hang mill equipment be using motor as power source, with flexible axle
Power is transmitted, the plant equipment cut to stone material is rotated at a high speed with grinding tool.Hang mill it is main undertake corase grind, fine grinding,
The techniques such as drilling, polishing, polishing.
When operation is hung mill and is processed, although the Dust Capacity that mechanical grinding is produced is few, dust granules are thin, easily
Fly upward in the air, very big injury is produced to the body of operator.
A kind of solution of prior art is that operator typically carries out dedusting using the part dripped stone surface,
Although this method reduces part dust, but there is grinding tool and cause the drawbacks of mud flashes, meanwhile, operator's
Hand with water Long Term Contact, must cause the epidermis hair of hand to rise, and influence the sense of touch of hand, reduce performance accuracy, severe patient, the table of hand
Skin can induce dermatitis;When operator operates in the winter time, the pushing phase contacts with the water of low temperature, more influences machining accuracy.Operation
Even if the method that work employs dedusting of dripping, during operative employee's long-time operation, the part dust sputtered from side still can be made
Into the sensation that respiratory tract is uncomfortable.
Another solution of prior art is to hang beyond mill equipment, additionally installing a set of deduster additional, and extra removes
Dirt device carries out large area dedusting to whole operation face, thus have that equipment investment cost is big, power consumption is big, noise is big, winter when grasp
The drawbacks such as author's hand cold.
The motor for hanging mill generates heat when in use, and although the rear end of motor has fan blade, and fan is with motor main shaft
Rotation produces wind, is radiated.There is wind four and dissipate blowout in the radiating mode of this motor, do not concentrate and blow in motor table
Face, is unfavorable for the defect of motor quick heat radiating.
The content of the invention
It is a kind of electric with dedusting function machine and reinforcing present invention aims at providing to overcome the problem of prior art is present
The dustless stone carving grinding system of machine cooling function, the electric motor fan blade of the grinding system can be strengthened to the same of motor cooling
When, grinding dust during using the suction of same fan blade to engraved stone carries out dust suction, and dust enters after deduster, deduster pair
Dust carries out the purpose of purifying and dedusting.
The present invention is achieved through the following technical solutions:
A kind of dustless stone carving grinding system, including dust suction equipment for grinding and dust pelletizing system, it is characterized in that:Dust suction equipment for grinding
To be ground the motor of equipment as air-breathing and the power of dust collection equipment, air-breathing and dust collection equipment suction motor outside air are to electricity
Motivation is cooled, while aspirating the dust that grinding equipment is produced, the dirty gas containing dust is discharged into dust pelletizing system, dust pelletizing system
Container in have and form cavity between the tender interior sponge in off-lying sea, lower vessel portion space fill water, the coarse granule of dirty gas is straight
Connect and spurt into water, circulating pump is to sponge periodical feeding, after gas containing subparticle is cleaned through sponge absorption and water droplet and water smoke,
Through the sponge that upper strata is clean, the dust that current will be attached to sponge surface is flushed in the water of container bottom, after particle is clean
Gas be discharged into air.
It is furthermore preferred that a kind of dust suction equipment for grinding of dustless stone carving grinding system includes grinding equipment and air-breathing and dust suction system
System, it is characterized in that:
Described grinding equipment includes driven pulley, driving wheel, hook, motor, flexible axle mounting bracket, flexible axle, handle, grinding
Instrument, motor main shaft, which is connected with driving wheel, motor, is provided with hook, and there are flexible axle mounting bracket, flexible axle peace in motor side
Flexible axle is installed in shelving, there is driven pulley the upper end of flexible axle, and the other end end of flexible axle is connected with handle, and the front end of handle is provided with
Grinding tool;
The outside and bottom that described air-breathing and dust collecting system include the motor of grinding equipment are provided with kuppe, water conservancy diversion
The inside of cover and the outside of motor form air inlet gap;
Described kuppe also includes the air inlet of its underpart;
Described air-breathing and dust collecting system also include being provided with shutter wind wheel and case, the motor reel of kuppe bottom
Shutter wind wheel, the bottom of shutter wind wheel is provided with case;
Described dust collecting system also includes air intake duct, and one end of air intake duct is connected with kuppe, and the other end of air intake duct connects
It is connected to the grinding tool of grinding equipment;
Described air intake duct also includes cover plate and air entry, and the end of air intake duct has is covered with semicircle on air entry, air entry
The cover plate of arc, the length of cover plate exceeds the end of grinding tool;
Described dust collecting system also includes blast pipe, and one end of blast pipe is connected with case.
It is furthermore preferred that a kind of dust pelletizing system of dustless stone carving grinding system includes producing the container and water circulation of filtration
System, it is characterized in that:
The tender interior sponge in off-lying sea is installed in described container;
Described outer sponge is forms cavity between free chamber, the tender interior sponge in off-lying sea;
Connecting hole floss hole is arranged at the bottom of described outer sponge;
The described container also top including outer sponge has is distributed hole on deflector, deflector;
Described container, which also includes side, opening;
Described container bottom is equipped with scraper plate of removing contamination, and the one end for scraper plate of removing contamination extend out to container from the opening of container side
Outside;
The built-in full water of cavity between the bottom of described outer sponge and container bottom;
The blast pipe other end of described dust collecting system passes through deflector and interior sponge, is placed on floss hole, with dedusting system
System connection;
Described water circulation system includes circulating pump and connecting line, and the suction hose of circulating pump is connected with bottom, circulating pump
Drainpipe access vessel port in;
Described water circulation system also includes flow sensor, controller, solenoid directional control valve and recoil tube, flow sensor
Installed in suction hose, solenoid directional control valve is installed in the stage casing of drainpipe, and one end of recoil tube is connected with solenoid directional control valve, and the other end is
The mouth of pipe accesses the lower space of container, and the mouth of pipe is just to filter plate of removing contamination;
Described controller has signal receiving module and data processing module,
During equipment test run, progressively reduce the flow of circulating pump, then to being distributed hole discharge gas on deflector
Dustiness be monitored, while the tender interior sponge surface attachment amount of dust in off-lying sea is monitored, during to circulating pump different flow
Each monitoring numerical value carry out statistical analysis, determine hole discharge clean gas when partial circulating pump discharge threshold value;
Signal receiving module is used for the data for receiving flow sensor detection, and it is steady that data processing module is previously stored with water pump
Determine the flow threshold scope of dedusting, the detection data for receiving flow sensor are compared by data processing module with threshold value, when clear
When dirty filter plate is blocked by sludge, the water pump that flow sensor is detected is not in the range of the flow threshold for stablizing dedusting, controller
Transmission signal is switched into solenoid directional control valve, the water of water pump output rushes at the mesh of the screen pack for filter plate of removing contamination through recoil tube, automatically
Remove contamination filter plate, so that water pump reaches the flow threshold of stable dedusting.
It is preferred that, when the water of described water pump output is cleaned to the mesh of the screen pack for filter plate of removing contamination, by changing electromagnetism
To Vavle switching, pulse water flow is produced.
It is preferred that, described filter plate of removing contamination includes remove contamination swash plate, bottom plate of removing contamination, hinge, screen pack, scraper plate, it is characterized in that
Removing contamination between swash plate and bottom plate of removing contamination has hinge, and the surface for filter plate of removing contamination is that have scraper plate on screen pack, screen pack.
It is preferred that, described swash plate of removing contamination is extracted out from the opening of container side carries out cleaning cleaning.
Beneficial technique effect:
1)Electric motor fan blade guides the flow direction of the wind on the outside of motor, Neng Gouqiang by the gap of kuppe and motor
Change to motor cool, while using the suction of same fan blade to engraved stone when the dust-proof carry out dust suction of grinding;
2)Cover plate outside air entry, it is therefore prevented that dust quickly spreads, while being oriented drainage to air-breathing;
3)Foul atmosphere is drained into container, and the coarse granule in foul atmosphere is directly accessed in water, it is not necessary to handled in addition,
The subparticle of foul atmosphere is adsorbed by the inner chamber of outer sponge and the outer surface of interior sponge, meanwhile, recirculated water is in outer sponge and interior
Water droplet is produced in the cavity formed between sponge, water droplet is cleaned again to the subparticle of foul atmosphere;
4)The external sponge of recirculated water and interior sponge carry out circulation flushing, it is to avoid the hole obstruction of the tender interior sponge in off-lying sea;
5)When injecting water in container, water suction point of satisfying in sponge, swash plate of removing contamination carries out clear from the opening extraction of container side
During clean cleaning, the moisture in sponge will not flow out from the opening of container side, reduce the number of times for changing sewage;
6)Employ controller to control the path of circulation pump drainage, when the control is according to equipment test run, progressively
Reduce the flow of circulating pump, then the dustiness that hole discharge gas is distributed on deflector is monitored, while outer sponge
It is monitored with interior sponge surface attachment amount of dust, each monitoring numerical value during to circulating pump different flow carries out statistical analysis, really
Determine the threshold value of partial circulating pump discharge during hole discharge clean gas, by controlling the path of circulation pump drainage when normally using, keep away
Exempting from circulation pump block causes systematic function to reduce.
Brief description of the drawings
Fig. 1 is the schematic diagram of the present invention.
Fig. 2 is the schematic diagram of filter plate of the invention of removing contamination
Fig. 3 is the air entry of air intake duct of the present invention and the handle of flexible axle and grinding tool mutual alignment relation schematic diagram.
Fig. 4 is the stone carving equipment for grinding schematic diagram of prior art.
In figure:1. driven pulley, 2. hooks, 3. driving wheels, 4. air inlet gaps, 5. motor, 6. flexible axle mounting brackets, 7. lead
Stream cover, 8. shutter wind wheels, 9. flexible axles, 10. handles, 11. grinding tools, 12. air intake ducts, 13. blast pipes, 14. containers, 15. lead
Flow plate, 16. holes, 17. outer sponges, sponge in 18., 19. liquid level gauges, 20. remove contamination filter plate, 21. circulating pumps, 22. suction hoses,
23. drainpipe, 24. flow sensors, 25. controllers, 26. solenoid directional control valves, 27. cavitys, 28. blowoff valves, 29. recoil tubes,
Removed contamination bottom plate 30. swash plate of removing contamination, 31., 32. hinges, 33. screen packs, 34. scraper plates, 35. cover plates, 36. air entries, 37. fan blades,
38. case, A. air inlets, B. floss holes.
Embodiment
Below in conjunction with specific embodiment, the present invention will be further described, but protection domain of the presently claimed invention not office
It is limited to the scope described by specific embodiment.
Example 1:As shown in Figure 1, Figure 2, Fig. 3 a kind of dustless stone carving grinding system, including dust suction equipment for grinding and dust pelletizing system,
It is characterized in that:Dust suction equipment for grinding is air-breathing and the power of dust collection equipment, air-breathing and dust collection equipment to be ground the motor 5 of equipment
The outside air of suction motor 5 cools to motor 5, while the dust that grinding equipment is produced is aspirated, the dirt containing dust
Gas is discharged into have in dust pelletizing system, the container 14 of dust pelletizing system forms cavity between outer sponge 17 and interior sponge 18, container 14
Lower space fills water, and the coarse granule of dirty gas is injected directly into water, and circulating pump 21 is to sponge periodical feeding, containing fine
Grain gas is after sponge absorption and water droplet and water smoke cleaning, and through the sponge that upper strata is clean, current will be attached to sponge surface
Dust is flushed in the water of the bottom of container 14, and the gas after particle is clean is discharged into air.
Example 2:According to example 1, a kind of dust suction equipment for grinding of more preferred dustless stone carving grinding system includes
Equipment and air-breathing and dust collecting system are ground, it is characterized in that:
Described grinding equipment include driven pulley 1, hook 2, driving wheel 3, motor 5, flexible axle mounting bracket 6, flexible axle 9,
Hand 10, grinding tool 11, the main shaft of motor 5, which is connected with driving wheel 3, motor 5, is provided with hook 2, and the side of motor 5 has soft
Flexible axle 9 is installed, there is driven pulley 1 upper end of flexible axle 9, and the other end end of flexible axle 9 is connected with axle mounting bracket 6, flexible axle mounting bracket 6
Handle 10, the front end of handle 10 is provided with grinding tool 11;
The outside and bottom that described air-breathing and dust collecting system include the motor 5 of grinding equipment are provided with kuppe 7, lead
The inside of stream cover 7 forms air inlet gap 4 with the outside of motor 5;
Described kuppe 7 also includes the air inlet A of its underpart;
Described air-breathing and dust collecting system also include on shutter wind wheel 8 and case 38, the axle of motor 5 of the bottom of kuppe 7
Shutter wind wheel 8 is installed, the bottom of shutter wind wheel 8 is provided with case 38;
Described dust collecting system also includes air intake duct 12, and one end of air intake duct 12 is connected with kuppe 7, air intake duct 12 it is another
One end is connected to the grinding tool 11 of grinding equipment;
Described air intake duct 12 also includes cover plate 35 and air entry 36, and there are air entry 36, air entry in the end of air intake duct 12
The cover plate 35 of semicircular arc is covered with 36, the length of cover plate 35 exceeds the end of grinding tool 11;
Described dust collecting system also includes blast pipe 13, and one end of blast pipe 13 is connected with case 38;
During equipment operation, motor 5 drives shutter wind wheel 8, and shutter wind wheel 8 produces suction after rotating at a high speed, on the one hand, empty
Gas enters from the inside of kuppe 7 and the outside air inlet gap 4 that formed of motor 5, on the other hand, foul atmosphere self-priming tracheae 12
Into the air entered in kuppe discharges outdoor through air inlet A, the gas of mixing from blast pipe 13.
Example 3:According to example 1-2, a kind of dust pelletizing system of preferred dustless stone carving grinding system includes producing
The container 14 and water circulation system of filtration, it is characterized in that:
Outer sponge 17 and interior sponge 18 are installed in described container 14;
Described outer sponge 17 has cavity, and cavity is formed between outer sponge 17 and interior sponge 18;
Connecting hole floss hole B is arranged at the bottom of described outer sponge 17;
Distribution hole 16 on deflector 15, deflector 15 is arranged at the described container 14 also top including outer sponge 17;
Described container 14, which also includes side, opening;
The described bottom of container 14 is equipped with filter plate 20 of removing contamination, and the one end for filter plate 20 of removing contamination is stretched out from the opening of the side of container 14
To outside container 14;
The built-in full water of cavity 27 between the bottom and the bottom of container 14 of described outer sponge 17;
The other end of blast pipe 13 of described dust collecting system passes through deflector 15 and interior sponge 18, is placed on floss hole B, with
Dust pelletizing system is connected;
Described water circulation system includes circulating pump 21 and connecting line, and the suction hose 22 of circulating pump 21 is connected with bottom,
The access container 14 of drainpipe 23 of circulating pump 21 is intraoral;
Described water circulation system also includes flow sensor 24, controller 25, solenoid directional control valve 26 and recoil tube 29, stream
Quantity sensor 24 is arranged on suction hose 22, and solenoid directional control valve 26, one end of recoil tube 29 and electromagnetism are installed in the stage casing of drainpipe 23
Reversal valve 26 is connected, and the other end is the lower space that the mouth of pipe accesses container, and the mouth of pipe is just to filter plate 20 of removing contamination;
Described controller 25 has signal receiving module and data processing module;
During equipment test run, progressively reduce the flow of circulating pump 21, then to being distributed the row of hole 16 on deflector 15
The dustiness for going out gas is monitored, while outer sponge 17 and the surface attachment amount of dust of interior sponge 18 are monitored, to circulating pump
Each monitoring numerical value during 21 different flow carries out statistical analysis, determines the flow of partial circulating pump 21 when hole 16 discharges clean gas
Threshold value;
Signal receiving module is used for the data for receiving the detection of flow sensor 24, and data processing module is previously stored with water pump
The detection data for receiving flow sensor 24 are compared by the flow threshold scope of stable dedusting, data processing module with threshold value,
When filter plate 20 of removing contamination is blocked by sludge, the circulating pump 21 that flow sensor 24 is detected is not stablizing the flow threshold model of dedusting
In enclosing, transmission signal is switched solenoid directional control valve 26 by controller 25, and the water that circulating pump 21 is exported rushes at filter of removing contamination through recoil tube 29
The mesh of the screen pack 33 of plate 20, automated cleaning is removed contamination filter plate 20, so that circulating pump 21 reaches the flow threshold of stable dedusting;
During equipment operation, motor 5 drives shutter wind wheel 8, and shutter wind wheel 8 produces suction after rotating at a high speed, on the one hand, empty
Gas enters from the inside of kuppe 7 and the outside air inlet gap 4 that formed of motor 5, on the other hand, foul atmosphere self-priming tracheae 12
Into the air entered in kuppe is through air inlet A, and the gas of mixing is discharged from blast pipe 13, thick in the gas of mixing
Particle is injected directly into water, and the subparticle in the gas of mixing is formed between outer sponge 17 and interior sponge 18 and raised in cavity
Dirt, while the current of the pump of circulating pump 21 are discharged on deflector 15, the hole 16 of current from deflector 15 is uniform, top-down
Outer sponge 17 and interior sponge 18 are flowed into, is formed to be formed in cavity between outer sponge 17 and interior sponge 18 and dripped, dripped in air-flow
Water smoke is formed under impact, water smoke and dirty gas are fully contacted, and the subparticle in dirty gas meets to fall after water, meanwhile, sea
After silk floss is drenched, airborne dust absorption is formed on cavity wall between outer sponge 17 and interior sponge 18, and the airborne dust on cavity wall is by current direction
Undershoot is washed till in the lower cavity 27 of container 14, and the dust granule in water, which is deposited in filter plate 20 of removing contamination, to remove contamination filter plate 20 by sludge
During obstruction, the circulating pump 21 that flow sensor 24 is detected is not in the range of the flow threshold for stablizing dedusting, and controller 25 will be sent out
Signal switching solenoid directional control valve 26 is penetrated, the water that circulating pump 21 is exported rushes at the net of the screen pack 33 for filter plate 20 of removing contamination through recoil tube 29
Hole, automated cleaning is removed contamination filter plate 20, so that circulating pump 21 reaches the flow threshold of stable dedusting.
Example 4:Dustless stone carving grinding system according to example 1-2, it is characterized in that air inlet gap 4 is bigger, between air inlet
The air draught flow of gap 4 is bigger, and the cooling-down effect of motor 5 is better.
Example 5:Dustless stone carving grinding system according to example 1 or example 3, it is characterized in that described circulating pump 21 is defeated
When the water gone out is cleaned to the mesh of the screen pack 33 for filter plate 20 of removing contamination, by switching to solenoid directional control valve 26, pulse water flow is produced.
Example 6:Dustless stone carving grinding system according to example 1 or example 3, it is characterized in that described filter plate 20 of removing contamination
Including swash plate 30 of removing contamination, bottom plate 31 of removing contamination, hinge 32, screen pack 33, scraper plate 34, it is characterized in that remove contamination swash plate 30 and bottom plate of removing contamination
There is hinge 32 between 31, the surface for filter plate 20 of removing contamination is that have scraper plate 34 on screen pack 33, screen pack 33.
Example 7:Dustless stone carving grinding system according to example 1 or example 3 or 6, it is characterized in that remove contamination swash plate 30 from
The opening of the side of container 14, which is extracted out, carries out cleaning cleaning.
Embodiments of the present invention are explained in detail above in association with accompanying drawing, but the invention is not restricted to this, in affiliated skill
In the knowledge that the technical staff in art field possesses, various changes can also be made on the premise of present inventive concept is not departed from
Change, person of ordinary skill in the field is from above-mentioned design, without performing creative labour, made a variety of conversion,
It is within the scope of the present invention.