CN105618667B - A kind of fire resisting casting sand - Google Patents
A kind of fire resisting casting sand Download PDFInfo
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- CN105618667B CN105618667B CN201511022200.8A CN201511022200A CN105618667B CN 105618667 B CN105618667 B CN 105618667B CN 201511022200 A CN201511022200 A CN 201511022200A CN 105618667 B CN105618667 B CN 105618667B
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- 239000004576 sand Substances 0.000 title claims abstract description 82
- 238000005266 casting Methods 0.000 title claims abstract description 17
- VYPSYNLAJGMNEJ-UHFFFAOYSA-N Silicium dioxide Chemical compound O=[Si]=O VYPSYNLAJGMNEJ-UHFFFAOYSA-N 0.000 claims abstract description 119
- 239000000377 silicon dioxide Substances 0.000 claims abstract description 17
- 239000004615 ingredient Substances 0.000 claims abstract description 14
- OKTJSMMVPCPJKN-UHFFFAOYSA-N Carbon Chemical compound [C] OKTJSMMVPCPJKN-UHFFFAOYSA-N 0.000 claims abstract description 11
- 229910052845 zircon Inorganic materials 0.000 claims abstract description 8
- GFQYVLUOOAAOGM-UHFFFAOYSA-N zirconium(iv) silicate Chemical compound [Zr+4].[O-][Si]([O-])([O-])[O-] GFQYVLUOOAAOGM-UHFFFAOYSA-N 0.000 claims abstract description 8
- 229910052799 carbon Inorganic materials 0.000 claims abstract description 7
- 229920000049 Carbon (fiber) Polymers 0.000 claims abstract description 5
- 229960000892 attapulgite Drugs 0.000 claims abstract description 5
- 239000004917 carbon fiber Substances 0.000 claims abstract description 5
- 229910052839 forsterite Inorganic materials 0.000 claims abstract description 5
- HCWCAKKEBCNQJP-UHFFFAOYSA-N magnesium orthosilicate Chemical compound [Mg+2].[Mg+2].[O-][Si]([O-])([O-])[O-] HCWCAKKEBCNQJP-UHFFFAOYSA-N 0.000 claims abstract description 5
- VNWKTOKETHGBQD-UHFFFAOYSA-N methane Chemical compound C VNWKTOKETHGBQD-UHFFFAOYSA-N 0.000 claims abstract description 5
- 229910052625 palygorskite Inorganic materials 0.000 claims abstract description 5
- PNEYBMLMFCGWSK-UHFFFAOYSA-N Alumina Chemical compound [O-2].[O-2].[O-2].[Al+3].[Al+3] PNEYBMLMFCGWSK-UHFFFAOYSA-N 0.000 claims description 22
- UQSXHKLRYXJYBZ-UHFFFAOYSA-N Iron oxide Chemical compound [Fe]=O UQSXHKLRYXJYBZ-UHFFFAOYSA-N 0.000 claims description 8
- CPLXHLVBOLITMK-UHFFFAOYSA-N Magnesium oxide Chemical compound [Mg]=O CPLXHLVBOLITMK-UHFFFAOYSA-N 0.000 claims description 6
- MCMNRKCIXSYSNV-UHFFFAOYSA-N Zirconium dioxide Chemical compound O=[Zr]=O MCMNRKCIXSYSNV-UHFFFAOYSA-N 0.000 claims description 6
- 229910001570 bauxite Inorganic materials 0.000 claims description 6
- -1 roughing sand Chemical compound 0.000 claims description 6
- 239000010439 graphite Substances 0.000 claims description 4
- 229910002804 graphite Inorganic materials 0.000 claims description 4
- 239000000203 mixture Substances 0.000 claims description 4
- 230000008929 regeneration Effects 0.000 claims description 4
- 238000011069 regeneration method Methods 0.000 claims description 4
- GWEVSGVZZGPLCZ-UHFFFAOYSA-N Titan oxide Chemical compound O=[Ti]=O GWEVSGVZZGPLCZ-UHFFFAOYSA-N 0.000 claims description 3
- 239000000571 coke Substances 0.000 claims description 3
- 239000000835 fiber Substances 0.000 claims description 3
- 239000000395 magnesium oxide Substances 0.000 claims description 3
- 239000010902 straw Substances 0.000 claims description 3
- OGIDPMRJRNCKJF-UHFFFAOYSA-N titanium oxide Inorganic materials [Ti]=O OGIDPMRJRNCKJF-UHFFFAOYSA-N 0.000 claims description 3
- 239000012535 impurity Substances 0.000 claims 1
- 238000004519 manufacturing process Methods 0.000 abstract description 7
- 239000003513 alkali Substances 0.000 abstract description 2
- 230000001458 anti-acid effect Effects 0.000 abstract description 2
- 208000002352 blister Diseases 0.000 abstract description 2
- 230000007547 defect Effects 0.000 abstract description 2
- 230000035699 permeability Effects 0.000 abstract description 2
- 239000000463 material Substances 0.000 description 6
- XEEYBQQBJWHFJM-UHFFFAOYSA-N Iron Chemical compound [Fe] XEEYBQQBJWHFJM-UHFFFAOYSA-N 0.000 description 4
- 229910052609 olivine Inorganic materials 0.000 description 4
- 239000010450 olivine Substances 0.000 description 4
- 239000011230 binding agent Substances 0.000 description 2
- 230000007613 environmental effect Effects 0.000 description 2
- 229910052742 iron Inorganic materials 0.000 description 2
- 239000003110 molding sand Substances 0.000 description 2
- 230000003647 oxidation Effects 0.000 description 2
- 238000007254 oxidation reaction Methods 0.000 description 2
- KXGFMDJXCMQABM-UHFFFAOYSA-N 2-methoxy-6-methylphenol Chemical compound [CH]OC1=CC=CC([CH])=C1O KXGFMDJXCMQABM-UHFFFAOYSA-N 0.000 description 1
- 239000004372 Polyvinyl alcohol Substances 0.000 description 1
- 230000003321 amplification Effects 0.000 description 1
- 239000000919 ceramic Substances 0.000 description 1
- 239000011248 coating agent Substances 0.000 description 1
- 238000000576 coating method Methods 0.000 description 1
- 230000018109 developmental process Effects 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 239000010440 gypsum Substances 0.000 description 1
- 229910052602 gypsum Inorganic materials 0.000 description 1
- 238000010114 lost-foam casting Methods 0.000 description 1
- 229910052751 metal Inorganic materials 0.000 description 1
- 239000002184 metal Substances 0.000 description 1
- 238000000034 method Methods 0.000 description 1
- 238000003199 nucleic acid amplification method Methods 0.000 description 1
- 239000003921 oil Substances 0.000 description 1
- 235000019198 oils Nutrition 0.000 description 1
- 239000005011 phenolic resin Substances 0.000 description 1
- 229920001568 phenolic resin Polymers 0.000 description 1
- 229920002451 polyvinyl alcohol Polymers 0.000 description 1
- 239000011148 porous material Substances 0.000 description 1
- 238000004064 recycling Methods 0.000 description 1
- 239000011819 refractory material Substances 0.000 description 1
- 238000007528 sand casting Methods 0.000 description 1
- 235000015112 vegetable and seed oil Nutrition 0.000 description 1
- 239000008158 vegetable oil Substances 0.000 description 1
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B22—CASTING; POWDER METALLURGY
- B22C—FOUNDRY MOULDING
- B22C1/00—Compositions of refractory mould or core materials; Grain structures thereof; Chemical or physical features in the formation or manufacture of moulds
Abstract
The invention discloses a kind of fire resisting casting sands, including roughing sand, function ingredients, and the roughing sand includes fresh sand and reclaimed sand, fresh sand includes 100-110 parts of silica sand, 6-10 parts of zircon sand, 10-15 parts of forsterite sand by weight, 5-7 parts of emergy, 3-5 parts of grog refractory, 3-5 parts of carbon sand；The function ingredients are the combustible containing carbon fiber, diatomite or attapulgite, production cost of the present invention is low, improve structural stability, thermal conductivity is good, and refractoriness height and anti acid alkali performance are good, increases gas permeability under the premise of guaranteeing sand bond, bleb defect is reduced, yield rate is increased.
Description
Technical field
The invention belongs to casting technology fields, more particularly, to a kind of fire resisting casting sand.
Background technique
In casting field, in broad terms, all materials for being used to manufacture casting mold (including sand core, coating etc.) are referred to as making
Profile material.Casting mold used in Foundry Production has sand mold, metal mold, ceramic mould, gypsum mould, graphite mould etc., wherein it is most universal and
Sand mold largely is used, worldwide, the 60%- of various casting mold production casting outputs is accounted for using the casting that sand mold produces
80%, 21 century calls " Green foundry ", and protection environment realizes that sustainable development is our fundamental state policy, Modeling Material pair
The environmental protection of Foundry Works, green, cleanly production play an important role, and in sand casting and lost foam casting production, will arrange
The discarded old sand of amplification quantity must bring huge pollution if not can be carried out regeneration treatment and recycling to natural environment
It destroys, therefore develops a kind of environmentally friendly, of low pollution, the high Modeling Material of fire resistance has important meaning for current status
Justice.
Summary of the invention
Based on the above technical problem, the invention discloses a kind of fire resisting casting sands, can efficiently obtain casting sand type,
Refractoriness is high, and uses environment-friendly materials, protects environment and resource.
The complete technical solution of the present invention includes:
A kind of fire resisting casting sand, including roughing sand, the first function ingredients, the second function ingredients；
The roughing sand includes fresh sand and reclaimed sand, and the fresh sand and reclaimed sand mass ratio are (65-80): (35-20)；
The fresh sand includes 100-110 parts of silica sand by weight, and 6-10 parts of zircon sand, 10-15 parts of forsterite sand, just
Beautiful sand 5-7 parts, 3-5 parts of grog refractory, 3-5 parts of carbon sand；
Dioxide-containing silica is 90%-95% in the silica sand, and for aluminium oxide less than 5%, surplus is inevitably miscellaneous
Matter, granularity are 140-180 mesh, and strict density is 1.75g/cm3 or more, average fineness 52-55；
Zirconia content is greater than 70% in zircon sand, and silica content is less than 28%, and titanium oxide content is less than 0.3%, oxidation
Iron content is less than 0.12%, and for alumina content less than 0.2%, granularity is 240-280 mesh；
Content of magnesia is 48-55% in the olivine sand, and less than 45%, iron oxide content is less than silica content
8%, granularity is 240-280 mesh,
Alumina content is 99-99.5% in the emergy, and granularity is 140-180 mesh；
The grog refractory is the bauxite that mass ratio is 2:1 and gangue mixture, wherein aluminium oxide in bauxite
Content is 75%, and refractoriness is greater than 1850 DEG C,
The carbon sand is graphite or coke, granularity are 160-200 mesh,
The regeneration fineness of sand is 180-240 mesh.
First function ingredients are the combustible containing carbon fiber, thin sawdust, agricultural crop straw, thin sawdust granularity
For 160-200 mesh, crop branch fiber diameter is 4-6mm；
One to two kind of the second function ingredients diatomite or attapulgite, granularity are 80-120 mesh, account for roughing sand
The 3-5% of gross mass.
The present invention compared with the prior art, using the silica sand of appropriate level as roughing sand principal component, reduces production cost, and
Using partial size small zircon sand and olivine sand, the coefficient of expansion is small, improves structural stability, and thermal conductivity is good, and refractoriness is high, and
Olivine sand also improves the anti acid alkali performance of molding sand, and grog refractory is loose, improves refractoriness, and handle convenient for knockout, adopts
With reclaimed sand, be conducive to environmental protection and recycle, and fine grain reclaimed sand is conducive to improve mold quality, at the same using diatomite or
The porous materials such as attapulgite reduce the usage amount of refractory material as molding sand material, make casting mold lighting, not only improve ring
It protects, and using reasonable proportion, increases gas permeability under the premise of guaranteeing sand bond, reduce bleb defect, increase
Yield rate is added.
Specific embodiment
The present invention will be further described With reference to embodiment.
A kind of fire resisting casting sand, including roughing sand, the first function ingredients, the second function ingredients, binder；
The roughing sand includes fresh sand and reclaimed sand, and the fresh sand and reclaimed sand mass ratio are (65-80): (35-20)；
The fresh sand includes 100-110 parts of silica sand by weight, and 6-10 parts of zircon sand, 10-15 parts of forsterite sand, just
Beautiful sand 5-7 parts, 3-5 parts of grog refractory, 3-5 parts of carbon sand；
Dioxide-containing silica is 90%-95% in the silica sand, and for aluminium oxide less than 5%, surplus is inevitably miscellaneous
Matter, granularity are 140-180 mesh, and strict density is 1.75g/cm3 or more, average fineness 52-55；
Zirconia content is greater than 70% in zircon sand, and silica content is less than 28%, and titanium oxide content is less than 0.3%, oxidation
Iron content is less than 0.12%, and for alumina content less than 0.2%, granularity is 240-280 mesh；
Content of magnesia is 48-55% in the olivine sand, and less than 45%, iron oxide content is less than silica content
8%, granularity is 240-280 mesh,
Alumina content is 99-99.5% in the emergy, and granularity is 140-180 mesh；
The grog refractory is the bauxite that mass ratio is 2:1 and gangue mixture, wherein aluminium oxide in bauxite
Content is 75%, and refractoriness is greater than 1850 DEG C,
The carbon sand is graphite or coke, granularity are 160-200 mesh,
The regeneration fineness of sand is 180-240 mesh.
First function ingredients are the combustible containing carbon fiber, thin sawdust, agricultural crop straw, thin sawdust granularity
For 160-200 mesh, crop branch fiber diameter is 4-6mm；
One to two kind of the second function ingredients diatomite or attapulgite, granularity are 80-120 mesh, account for roughing sand
The 3-5% of gross mass,
The binder is the mixture of phenolic resin, vegetable oil, tower oil, polyvinyl alcohol, and volume ratio is (60-65):
(4-6): (2:-3): (10-15).
Claims (1)
1. a kind of fire resisting casting sand, including roughing sand, the first function ingredients, the second function ingredients；
The roughing sand includes fresh sand and reclaimed sand, and the fresh sand and reclaimed sand mass ratio are (65-80): (35-20)；
The fresh sand includes 100-110 parts of silica sand by weight, and 6-10 parts of zircon sand, 10-15 parts of forsterite sand, emergy
5-7 parts, 3-5 parts of grog refractory, 3-5 parts of carbon sand；
Dioxide-containing silica is 90%-95% in the silica sand, and for aluminium oxide less than 5%, surplus is inevitable impurity, grain
Degree is 140-180 mesh, and strict density is 1.75g/cm3 or more, average fineness 52-55；
Zirconia content is greater than 70% in zircon sand, and silica content is less than 28%, and less than 0.3%, iron oxide contains titanium oxide content
Amount is less than 0.12%, and for alumina content less than 0.2%, granularity is 240-280 mesh；
Content of magnesia is 48-55% in the forsterite sand, and less than 45%, iron oxide content is less than silica content
8%, granularity is 240-280 mesh,
Alumina content is 99-99.5% in the emergy, and granularity is 140-180 mesh；
The grog refractory is the bauxite that mass ratio is 2:1 and gangue mixture, wherein alumina content in bauxite
It is 75%, refractoriness is greater than 1850 DEG C,
The carbon sand is graphite or coke, granularity are 160-200 mesh,
The regeneration fineness of sand is 180-240 mesh,
First function ingredients are the combustible containing carbon fiber；
Second function ingredients are one to two kind of diatomite or attapulgite, and granularity is 80-120 mesh, and it is total to account for roughing sand
The 3-5% of quality, the combustible containing carbon fiber are at least one of thin sawdust and agricultural crop straw, described thin
Sawdust granularity is 160-200 mesh, and the crop branch fiber diameter is 4-6mm.
Priority Applications (2)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201511022200.8A CN105618667B (en) | 2015-12-30 | 2015-12-30 | A kind of fire resisting casting sand |
| PCT/CN2016/107873 WO2017114074A1 (en) | 2015-12-30 | 2016-11-30 | Moulding sand for fire-resistant casting |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201511022200.8A CN105618667B (en) | 2015-12-30 | 2015-12-30 | A kind of fire resisting casting sand |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN105618667A CN105618667A (en) | 2016-06-01 |
| CN105618667B true CN105618667B (en) | 2018-12-14 |
Family
ID=56034224
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201511022200.8A Active CN105618667B (en) | 2015-12-30 | 2015-12-30 | A kind of fire resisting casting sand |
Country Status (2)
| Country | Link |
|---|---|
| CN (1) | CN105618667B (en) |
| WO (1) | WO2017114074A1 (en) |
Families Citing this family (15)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN105618668A (en) * | 2015-12-30 | 2016-06-01 | 青岛博泰美联化工技术有限公司 | High-strength foundry sand |
| CN105583365A (en) * | 2015-12-30 | 2016-05-18 | 青岛博泰美联化工技术有限公司 | Evaporative pattern casting method for diesel engine casing |
| CN105458158A (en) * | 2015-12-30 | 2016-04-06 | 青岛博泰美联化工技术有限公司 | Environment-friendly foundry molding sand composition |
| CN105397020A (en) * | 2015-12-30 | 2016-03-16 | 青岛博泰美联化工技术有限公司 | Air permeable casting sand |
| CN105618667B (en) * | 2015-12-30 | 2018-12-14 | 韶关市晟发有色金属有限公司 | A kind of fire resisting casting sand |
| CN105436411B (en) * | 2015-12-30 | 2018-08-17 | 青岛立准金属有限公司 | A kind of high ventilative lost-foam casting method |
| CN105537502A (en) * | 2015-12-30 | 2016-05-04 | 青岛博泰美联化工技术有限公司 | Sand casting method of diesel engine component |
| CN105499497B (en) * | 2015-12-30 | 2018-07-27 | 繁峙县中兴华徳联铸有限公司 | A kind of V methods casting technique |
| CN105583354A (en) * | 2015-12-30 | 2016-05-18 | 青岛博泰美联化工技术有限公司 | Casting method for cast iron sand mold |
| CN105537516B (en) * | 2015-12-30 | 2018-08-24 | 泊头市亚奇铸业有限公司 | A kind of diesel engine casing sand mould casting method |
| CN105880463A (en) * | 2016-06-20 | 2016-08-24 | 安徽宜安精密机械零部件有限公司 | Sand for precision casting and preparation process of sand for precision casting |
| CN106111883A (en) * | 2016-08-18 | 2016-11-16 | 娄土岭 | A kind of multi-function casting moulding sand and manufacture method thereof |
| CN109732037B (en) * | 2019-03-04 | 2020-11-13 | 苏州轻金三维科技有限公司 | Molding sand for three-dimensional printing and preparation method thereof |
| CN111167997B (en) * | 2019-12-31 | 2021-04-27 | 南京信息工程大学 | Aluminum alloy water-based casting coating and preparation method thereof |
| CN114773071B (en) * | 2022-04-07 | 2023-04-18 | 河北盛火新材料科技有限公司 | Ceramsite sand for high-end casting and preparation method thereof |
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Also Published As
| Publication number | Publication date |
|---|---|
| WO2017114074A1 (en) | 2017-07-06 |
| CN105618667A (en) | 2016-06-01 |
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Effective date of registration: 20181018 Address after: 512700 Guangdong, Shaoguan, Ruyuan, Ying Feng East Road, Tai Po Jiao. Applicant after: Shaoguan Sheng Fa Daye Non-Ferrous Metals Co. Address before: 266555 room 1007, purple Jin Plaza, 658 Jinggangshan Road, Huangdao, Qingdao, Shandong Applicant before: QINGDAO BOTAI MEILIAN CHEMICAL TECHNOLOGY Co.,Ltd. |
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Address after: 512700 Guangdong, Shaoguan, Ruyuan, Ying Feng East Road, Tai Po Jiao. Applicant after: SHAOGUAN SHENGFA NON-FERROUS METAL Co.,Ltd. Address before: 512700 Guangdong, Shaoguan, Ruyuan, Ying Feng East Road, Tai Po Jiao. Applicant before: Shaoguan Sheng Fa Daye Non-Ferrous Metals Co. |
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Address after: 512799 dapojiao, Yingfeng East Road, Ruyuan Yao Autonomous County, Shaoguan City, Guangdong Province Patentee after: Shaoguan Shengfa Renewable Resources Technology Co.,Ltd. Address before: 512700 Guangdong, Shaoguan, Ruyuan, Ying Feng East Road, Tai Po Jiao. Patentee before: SHAOGUAN SHENGFA NON-FERROUS METAL Co.,Ltd. |
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Denomination of invention: A type of refractory casting sand Effective date of registration: 20230904 Granted publication date: 20181214 Pledgee: Bank of China Limited by Share Ltd. Shaoguan branch Pledgor: Shaoguan Shengfa Renewable Resources Technology Co.,Ltd. Registration number: Y2023980055200 |
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