CN105609303B - The sutomatic winding machine and its application method of a kind of amorphous band magnet ring winding - Google Patents
The sutomatic winding machine and its application method of a kind of amorphous band magnet ring winding Download PDFInfo
- Publication number
- CN105609303B CN105609303B CN201610072474.6A CN201610072474A CN105609303B CN 105609303 B CN105609303 B CN 105609303B CN 201610072474 A CN201610072474 A CN 201610072474A CN 105609303 B CN105609303 B CN 105609303B
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- reel assembly
- assembly
- band
- component
- continued access
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01F—MAGNETS; INDUCTANCES; TRANSFORMERS; SELECTION OF MATERIALS FOR THEIR MAGNETIC PROPERTIES
- H01F41/00—Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformers; Apparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties
- H01F41/02—Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformers; Apparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties for manufacturing cores, coils, or magnets
- H01F41/0206—Manufacturing of magnetic cores by mechanical means
- H01F41/0213—Manufacturing of magnetic circuits made from strip(s) or ribbon(s)
- H01F41/0226—Manufacturing of magnetic circuits made from strip(s) or ribbon(s) from amorphous ribbons
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H23/00—Registering, tensioning, smoothing or guiding webs
- B65H23/04—Registering, tensioning, smoothing or guiding webs longitudinally
- B65H23/06—Registering, tensioning, smoothing or guiding webs longitudinally by retarding devices, e.g. acting on web-roll spindle
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- Power Engineering (AREA)
- Manufacturing & Machinery (AREA)
- Storage Of Web-Like Or Filamentary Materials (AREA)
Abstract
The invention discloses the sutomatic winding machine and its application method of a kind of amorphous band magnet ring winding, the up- coiler includes auto reeling machine frame, LCDs, supply assembly, broken belt continued access component, tension assembly, forward (FWD) component, cutting assembly, send band guidance set, charging tray, reel assembly, pat component, interior weldering component, outside weld component, when carrying out amorphous band magnet ring winding using above-mentioned sutomatic winding machine, intact standard band is placed on the feed charging tray of supply assembly and fixed, stir power switch to ON positions, touching liquid-crystal display screen sets related process parameters；After completing various process parameters setting, up- coiler is in state to be spooled, and user prepares operation；Automatic running button is clicked on, up- coiler is wound automatically, weld cycle；After winding is finished, power switch to OFF is stirred, close source of the gas, the sutomatic winding machine that amorphous band magnet ring disclosed in this invention winds is safe and reliable, processing performance is good.
Description
Technical field
The present invention relates to a kind of amorphous band magnet ring sutomatic winding machine and application method.
Background technology
At present, for the winding apparatus of amorphous band magnet ring, either winding efficiency, precision is unable to reach present height
Quality requirement, after especially there is broken belt situation, it is impossible to automatic continued access, not only reduces winding efficiency, wastes amorphous ribbon
Material material.
The content of the invention
A kind of safe and reliable, technique is provided the invention aims to the defect for overcoming above-mentioned prior art to exist
It is functional, can especially realize the amorphous band magnet ring sutomatic winding machine of automatic broken belt continued access.
The purpose of the present invention can be achieved through the following technical solutions：
A kind of sutomatic winding machine of amorphous band magnet ring winding, it includes auto reeling machine frame, LCDs, feed
Component, broken belt continued access component, tension assembly, forward (FWD) component, cutting assembly send band guidance set, charging tray, reel assembly to pat
Component, interior weldering component, outside weld component.
The auto reeling machine frame includes, castor, main body frame and panel；The panel includes being arranged on body frame
The positive LCDs fixed panel of frame and the side panel for being arranged on main body frame side；The LCDs stationary plane
Plate is arranged on the positive top of main body frame, and main panel is provided with below the LCDs fixed panel；The liquid crystal
Display screen is fixed on LCDs fixed panel；The broken belt continued access component, tensioning group are fixed with the main panel
Part, forward (FWD) component, cutting assembly send band guidance set, pats component, and interior weldering component, outside weld component is set on the main panel
There is the hole for cylinder source of the gas tracheae will be controlled to pass through；The main panel is fixed on the sutomatic winding machine by Positioning screw
On framework.
The supply assembly is fixed on the sidepiece of auto reeling machine frame, and the supply assembly includes supporting plate, motor for feeding
Controller, motor for feeding, supply assembly shaft coupling, supply assembly spool, supply assembly spring bearing, feed charging tray, put band and lead
To disk；The motor for feeding controller, motor for feeding, supply assembly shaft coupling, supply assembly spool, supply assembly spring bearing
It is bolted on the supporting plate, the output end of the motor for feeding passes through the supply assembly shaft coupling and the feed
One end connection of component spool, the supply assembly spool is set in the supply assembly spring bearing, the supply assembly
The other end of spool connects the feed charging tray, and described putting with positioning disk is fixed with the outer circumference surface of the feed charging tray.
The band transmitted in the tension assembly is delivered to the cutting assembly and is the spool group by the forward (FWD) component
Part continuous conveying band；The forward (FWD) component is included into entering with driving wheel, forward (FWD) drive shaft, forward (FWD) live axle bearing, first
Band synchronous pulley, the second forward (FWD) synchronous pulley, the forward (FWD) live axle bearing is used for the bearing fixed in forward (FWD) drive shaft,
The forward (FWD) driving wheel, the first forward (FWD) synchronous pulley, the second forward (FWD) synchronous pulley, institute are disposed with the forward (FWD) drive shaft
The first forward (FWD) synchronous pulley is stated to be connected by Timing Belt with broken belt continued access drive wheel assemblies.
The reel assembly is arranged in auto reeling machine frame, the reel assembly comprising reel assembly support baseboard,
Reel assembly telescopic shaft, reel assembly connecting plate, the small telescopic cylinder of reel assembly main shaft, the first reel assembly synchronous pulley, volume
The big telescopic cylinder of shaft assembly main shaft, reel assembly air cylinder support, reel assembly bearing block, the rotating shaft of reel assembly outer layer, volume Two
Shaft assembly synchronous pulley, the first reel assembly Timing Belt, reel assembly spool, reel assembly connecting shaft, reel assembly block plate, volume
Shaft assembly wireline reel, motor, the 3rd reel assembly synchronous pulley, the second reel assembly Timing Belt；The forward (FWD) driving wheel
Bearing block, reel assembly air cylinder support, reel assembly bearing block, motor is connected with the reel assembly support baseboard；Institute
State the small telescopic cylinder of reel assembly main shaft and the big telescopic cylinder of reel assembly main shaft is fixed on reel assembly air cylinder support, institute
State the small telescopic cylinder of reel assembly main shaft and the big telescopic cylinder of reel assembly main shaft by reel assembly connecting plate with it is described
Reel assembly telescopic shaft is connected, and the reel assembly telescopic shaft is arranged in reel assembly outer layer rotating shaft, and with the spool group
The rotating shaft of part outer layer is coaxial, and the reel assembly connecting shaft turns with the reel assembly telescopic shaft and the reel assembly outer layer respectively
Axle connection is for drive the reel assembly telescopic shaft and the reel assembly outer layer rotating shaft synchronous rotary, the reel assembly
Spool is connected with reel assembly outer layer rotating shaft, reel assembly block plate and reel assembly wireline reel respectively；The reel assembly outer layer
Rotating shaft is used to be wound into band the magnetic of suitable dimension for driving the reel assembly reel wound band, the wireline reel
Ring；The reel assembly bearing block is used for the bearing of fixing spool component spool, the output shaft of the motor and described the
Three reel assembly synchronous pulleys are connected, and the 3rd reel assembly synchronous pulley passes through with the first reel assembly synchronous pulley
Second reel assembly Timing Belt connection, the company of the first reel assembly synchronous pulley and the reel assembly outer layer rotating shaft
Connect, the reel assembly outer layer rotating shaft center section is provided with the second reel assembly synchronous pulley, second reel assembly is same
Step belt wheel is connected by the first reel assembly Timing Belt with the second forward (FWD) synchronous pulley.
The broken belt continued access component includes broken belt continued access rotary cylinder, broken belt continued access telescopic cylinder, the first broken belt continued access rolling
Wheel, the second broken belt continued access roller, the broken belt continued access telescopic cylinder is connected with broken belt continued access rotary cylinder.
The tension assembly includes tensioning electromagnetic clutch, spring, tensioning pressure zone pallet, tensioning sensor, the tensioning
Electromagnetic clutch is connected with tensioning pressure zone pallet.
Send band guidance set comprising guide block is sent, band is by the forward (FWD) driving wheel by band to the cutting assembly
Cutting knife direction is conveyed, and the forward (FWD) driving wheel is rotated and for band to be delivered to the wireline reel by sending guide block band.
The charging tray is used to hold the magnet ring of winding, and the charging tray is arranged in auto reeling machine frame.
The beating component includes patting cushion block, pats support, pats cylinder, and the beating cushion block is fixed on the beating
The piston rod end of cylinder, the beating support connects beating cushion block and the beating cylinder respectively.
The interior weldering component includes interior foot seat, interior welding cylinder, interior weldering extension spring, interior weldering support spring, straight pin, interior capillary
Fixed block, interior weldering support, interior capillary.
The outside weld component includes outer welding cylinder, and outside weld spring, outside weld flexible member, welding wheel contiguous block, outer welding wheel are fixed
Seat, outside weld roller, the outside weld spring, outside weld flexible member, welding wheel contiguous block, outer welding wheel fixed seat, outside weld roller successively with
Outer welding cylinder connection.
The broken belt continued access component is that the band required for the magnet ring of sutomatic winding machine winding is delivered to from the supply assembly
The tension assembly, and by the first broken belt continued access roller, the second broken belt continued access roller clamping band material, the first broken belt continued access
It is disconnected with described by friction and 90 degree of the broken belt continued access rotary cylinder synchronous rotary between roller and the second broken belt continued access roller
With the broken belt continued access driving wheel contact in continued access drive wheel assemblies, with described first under the driving of broken belt continued access electromagnetic clutch
Forward (FWD) synchronous pulley synchronous rotary, the broken belt continued access driving wheel drives the rotation of the second broken belt continued access roller that band is continuous forward
Push, band enters tensioning pressure zone pallet by broken belt continued access tune block wide, rolled when band is delivered into the forward (FWD) component lower section
On wheel and when by pinch roller cylinder execution action, band is compressed, broken belt continued access electromagnetic clutch disconnects, the broken belt continued access
Driving wheel stops the rotation, and the first broken belt continued access roller and the second broken belt continued access roller unclamp band simultaneously counter-rotating 90 degree times
To initial position.
The tensioning electromagnetic clutch promotes tensioning pressure zone pallet to move down in "on" position, and band is compressed, and works as institute
State and the tensioning pressure zone pallet is rebounded by spring when tensioning electromagnetic clutch is powered off；The tensioning sensor is used for detection band
Whether material is continuous.
The interior capillary is connected with the interior weldering support, and the interior weldering support is connected and institute by the interior capillary fixed block
Interior welding cylinder connection is stated, the interior weldering extension spring is used for the rotation of the interior capillary, and the interior weldering support spring is used to adjust described
In the set location of the interior welding cylinder, the straight pin is for interior capillary fixed block to be connected and protect interior capillary with interior weldering support
Hold interior weldering support flexible rotating within the specific limits.
Also include sensor, the sensor totally 4, for monitor band whether have broken belt, whether with magnet ring spool
Whether rotating speed is coordinated.
Fan component is provided with the side panel of the main body frame side, filtering control valve, fuse, power supply is opened
Close, the fan component includes two groups of fans, and is fixed by screws in the side panel, filtering control valve and the institute
State sutomatic winding machine need to source of the gas passage connection.
The sutomatic winding machine also includes control valve group part and control board component, the control valve group part and control electricity
Road board component is electrically connected with, and the control board component is electrically connected with the LCDs.
The cutting assembly include cutting knife, cutting knife cylinder, cylinder block, cutter supports, cut-out base, bearing baffle plate, lead
Rail.
The sutomatic winding machine also includes spool positive stop, and the spool positive stop is arranged on reel assembly support bottom
On plate.
A kind of application method that amorphous band magnet ring winding is carried out using above-mentioned sutomatic winding machine, including：
(1) preceding holding up- coiler surrounding enviroment of starting shooting are clean, no-sundries, and extraneous source of the gas is normal, and pressure is 0.5MPa, power supply
It is 220V alternating currents；
(2) intact standard band is placed on the feed charging tray of supply assembly and fixed, opens band joint
Continuous pressing device for stereo-pattern, is allowed in naturally drooping state；
(3) connect source of the gas and check each air pipe interface whether firmly, gas leakage, if there is insecure, air-leak section, close source of the gas,
Insecure, air-leak section is repaired into intact rear ventilation,
(4) switch on power, check whether up- coiler has exception, if having, exception please cut off the electricity supply, source of the gas processes unusual condition；
(5) confirm that up- coiler is without exception, stir power switch to ON positions, touching liquid-crystal display screen sets related process ginseng
Number；
(6) after completing various process parameters setting, up- coiler is in state to be spooled, and user prepares operation；
(7) automatic running button is clicked on, up- coiler is wound automatically, weld cycle；
(8) after winding is finished, power switch to OFF is stirred, closes source of the gas.
Compared with prior art, it is good the invention provides a kind of safe and reliable, processing performance, can especially realize automatic
The amorphous band magnet ring sutomatic winding machine of broken belt continued access.
Brief description of the drawings
The invention will be further described with reference to the accompanying drawings and detailed description.
Fig. 1 is front view of the invention
Fig. 2 is the A direction views of Fig. 1.
Fig. 3 is the B direction views of Fig. 1.
Fig. 4 is rearview of the invention.
Fig. 5 is the stereogram of forward (FWD) component of the invention and reel assembly.
Fig. 6 is the top view of forward (FWD) component of the invention and reel assembly.
Fig. 7 is the stereogram of supply assembly of the invention.
Fig. 8 is the stereogram of broken belt continued access component of the invention.
Fig. 9 is of the invention to send the stereogram with guidance set.
Figure 10 is the stereogram of beating component of the invention.
Figure 11 is the stereogram of interior weldering component of the invention.
Figure 12 is the stereogram of outside weld component of the invention.
Specific embodiment
Referring to Fig. 1-Figure 12, a kind of sutomatic winding machine of amorphous band magnet ring winding of the invention, it includes auto reeling
Machine frame 1, LCDs 2, supply assembly 4, broken belt continued access component 7, tension assembly 8, forward (FWD) component 9, cutting assembly 10 send
Band guidance set 11, charging tray 12, reel assembly 17 pats component 18, interior weldering component 19, outside weld component 20.
The auto reeling machine frame 1 includes, castor, main body frame and panel；The panel includes being arranged on main body
The positive LCDs fixed panel 3 of framework 1 and the side panel for being arranged on the side of main body frame 1；The LCDs
Fixed panel 3 is arranged on the positive top of main body frame 1, and main panel is provided with below the LCDs fixed panel 3
5；The LCDs 2 is fixed on LCDs fixed panel 3；The broken belt is fixed with the main panel 5 to continue
Connected components 7, tension assembly 8, forward (FWD) component 9, cutting assembly 10 send band guidance set 11, pats component 18, interior to weld component 19,
Outside weld component 20, is provided with the hole for cylinder source of the gas tracheae will be controlled to pass through on the main panel 5；The main panel 5 leads to
Positioning screw is crossed to be fixed on the auto reeling machine frame 1.
The supply assembly 4 is fixed on the sidepiece of auto reeling machine frame 1, and the supply assembly 4 includes supporting plate 48, feed
Electric machine controller 49, motor for feeding 50, supply assembly shaft coupling 51, supply assembly spool 52, supply assembly spring bearing 53, confession
Expect charging tray 54, put band positioning disk 55；The motor for feeding controller 49, motor for feeding 50, supply assembly shaft coupling 51, feed group
Part spool 52, supply assembly spring bearing 53 is bolted on the supporting plate 48, the output end of the motor for feeding 50
It is connected with one end of the supply assembly spool 52 by the supply assembly shaft coupling 51, the supply assembly spool 52 is arranged
In the supply assembly spring bearing 53, the other end of the supply assembly spool 52 connects the feed charging tray 54, described
Described putting with positioning disk 55 is fixed with the outer circumference surface of feed charging tray 54.
The supply assembly 4 provides the band required for winding magnet ring for sutomatic winding machine, when band discharges, puts band and leads
Ensure the vertical process toward decentralization always in same position when band is put in winding to disk 55, it is described to put the band first half of positioning disk 55
It is divided into circular arc, so manufacture, easy for installation, while in appearance also as smart as a new pin, the latter half is the straight line of certain angle, main
If in order to the winding for preferably making lower section is fallen along slope.
The band transmitted in the tension assembly 8 is delivered to the cutting assembly 10 and is the volume by the forward (FWD) component 9
The continuous conveying band of shaft assembly 17；The forward (FWD) component 9 is included into band driving wheel 39, forward (FWD) drive shaft 40, forward (FWD) live axle
Bearing 41, the first forward (FWD) synchronous pulley 42, the second forward (FWD) synchronous pulley 43, the forward (FWD) live axle bearing 41 are used to fix
Bearing in forward (FWD) drive shaft 40, is disposed with the forward (FWD) driving wheel 39, the first forward (FWD) in the forward (FWD) drive shaft 40
Synchronous pulley 42, the second forward (FWD) synchronous pulley 43, the first forward (FWD) synchronous pulley 42 leads to broken belt continued access drive wheel assemblies 44
Cross Timing Belt connection.
The reel assembly 17 is arranged in auto reeling machine frame 1, and the reel assembly 17 is supported comprising reel assembly
The small telescopic cylinder 27 of base plate 23, reel assembly telescopic shaft 25, reel assembly connecting plate 26, reel assembly main shaft, the first spool group
The big telescopic cylinder 29 of part synchronous pulley 28, reel assembly main shaft, reel assembly air cylinder support 30, reel assembly bearing block 31, volume
The rotating shaft 32 of shaft assembly outer layer, the second reel assembly synchronous pulley 33, the first reel assembly Timing Belt 34, reel assembly spool 35,
Reel assembly connecting shaft 36, reel assembly block plate 37, reel assembly wireline reel 38, motor 45, the 3rd reel assembly synchronization
Belt wheel 46, the second reel assembly Timing Belt 47；The forward (FWD) live axle bearing 41, reel assembly air cylinder support 30, spool group
Part bearing block 31, motor 45 is connected with the reel assembly support baseboard 23；The small telescopic cylinder of reel assembly main shaft
27 and the big telescopic cylinder 29 of the reel assembly main shaft be fixed on reel assembly air cylinder support 30, the reel assembly main shaft is small to be stretched
Contracting cylinder 27 and the big telescopic cylinder 29 of the reel assembly main shaft are flexible with the reel assembly by reel assembly connecting plate 26
Axle 25 is connected, and the reel assembly telescopic shaft 25 is arranged in reel assembly outer layer rotating shaft 32, and with the reel assembly outer layer
Rotating shaft 32 is coaxial, and the reel assembly connecting shaft 36 turns with the reel assembly telescopic shaft 25 and the reel assembly outer layer respectively
Axle 32 is connected for driving the reel assembly telescopic shaft 25 and the synchronous rotary of reel assembly outer layer rotating shaft 32, the volume
Shaft assembly spool 35 is connected with reel assembly outer layer rotating shaft 32, reel assembly block plate 37 and reel assembly wireline reel 38 respectively；Institute
Reel assembly outer layer rotating shaft 32 is stated for driving the reel assembly spool 35 to wind band, the wireline reel 38 is used for band
It is wound into the magnet ring of suitable dimension；The reel assembly bearing block 31 is used for the bearing of fixing spool component spool 35, the drive
The output shaft of dynamic motor 45 is connected with the 3rd reel assembly synchronous pulley 46, the 3rd reel assembly synchronous pulley 46 with
The first reel assembly synchronous pulley 28 is connected by the second reel assembly Timing Belt 47, and first reel assembly is same
Step belt wheel 28 and the connection of reel assembly outer layer rotating shaft 32, the center section of reel assembly outer layer rotating shaft 32 is provided with the
Two reel assembly synchronous pulleys 33, the second reel assembly synchronous pulley 33 by the first reel assembly Timing Belt 34 with it is described
Second forward (FWD) synchronous pulley 43 is connected.
The broken belt continued access component 7 includes broken belt continued access rotary cylinder 56, and broken belt continued access telescopic cylinder 57, the first broken belt continues
Roller 58 is connect, the second broken belt continued access roller 59, the broken belt continued access telescopic cylinder 57 is connected with broken belt continued access rotary cylinder 56.
The tension assembly 8 includes tensioning electromagnetic clutch, spring, tensioning pressure zone pallet 62, tensioning sensor 63, described
Tensioning electromagnetic clutch is connected with tensioning pressure zone pallet 62.
Tensioning electromagnetic clutch promotes tensioning pressure zone pallet 62 to move down in "on" position, and band is compressed, and works as tensioning
Electromagnetic clutch is rebounded pressing plate by spring when powering off, and thrust is the key index for determining that winding magnet ring is elastic, and tensioning is passed
Whether sensor 63 monitors the continuous main devices of band, and when band consecutive hours, sutomatic winding machine continuously works under operation, when
Band disconnects, it is impossible to when continuing to provide band for the rotating shaft in reel assembly 17, and sutomatic winding machine main shaft will stop winding and reporting
Alert prompting；It is to adapt to the fixing device of the amorphous band winding cyclization of different in width, Ke Yitong that block 61 wide is adjusted in broken belt continued access
Fixing screws are crossed to adjust the strip coil of different in width around while adjusting broken belt continued access to adjust block 61 wide to also have band guiding to make
With, block 61 wide is adjusted by broken belt continued access, band can be made to pass through along fixed position.
Sending band guidance set 11 to include send guide block 64, band that band is cut to described by the forward (FWD) driving wheel 39
The disconnected cutting knife direction of component 10 conveying, the forward (FWD) driving wheel 39 rotates band is described by sending the band of guide block 64 to be delivered to
Wireline reel 38.
Band is constantly conveyed band by knife rest supporting plate by forward (FWD) driving wheel 39 to the cutting knife direction of cutting assembly 10, when
Deliver to cut-off part, the pause of motor 45 is rotated, and cutting knife falls to cutting off band, cutting knife in cylinder action initial position next time,
The big telescopic cylinder 29 of reel assembly main shaft is acted retracts main shaft, and motor 45 drives synchronous pulley to rotate, forward (FWD) driving wheel
Band is delivered to the center of wireline reel 38 by 39 rotations by sending the band delivery port of guide block 64, and motor 45 suspends, now, on
Forward (FWD) mouthful is located exactly at towards the horizontal direction of cutting assembly 10.To prevent band sagging due to Action of Gravity Field, guide block 64 is sent
By band support to the band porch of wireline reel 38 under the promotion of cylinder, the big telescopic cylinder 29 of reel assembly main shaft stretches out main shaft
And a circle is turned around, cylinder drive send guide block 64 to retract in sending band guidance set, and completion send band to act.Guide block 64 is sent to send
Band mouth uses bell shape, prevents band from cannot play guide effect because Action of Gravity Field is sagging.
The charging tray 12 is used to hold the magnet ring of winding, and the charging tray 12 is arranged in auto reeling machine frame 1.
The beating component 18 includes patting cushion block 65, pats support 66, pats cylinder, and the beating cushion block 65 is fixed on
The piston rod end for patting cylinder, the beating support 66 connects beating cushion block 65 and the beating cylinder respectively.
Component 18 is patted for the magnet ring of winding pats neat, when magnet ring winding, magnet ring is often produced in winding process
Misalignment phenomenon, after magnet ring has wound, outside weld capillary compresses magnet ring under the promotion of cylinder, and cutting knife cuts off band, claps
Beat cylinder in component and perform beating action, patting number of times can voluntarily be set in touch-screen；Pat cushion block 65 and be fixed on cylinder
Retractable ends, for the stabilization and its smooth for keeping patting.
The interior weldering component 19 includes interior foot seat 67, interior welding cylinder, interior weldering extension spring 68, interior weldering support spring 69, cylinder
Pin 70, interior capillary fixed block 71, interior weldering support 72, interior capillary 73.
The interior weldering component 19 is that the magnet ring inner ring for having wound is welded, in case loose after magnet ring comes off.When having wound,
Spool goes to correct position under program control, and cylinder performs action, interior capillary 73 and its connection parts is pushed, interior weldering
Pin 73 is contacted with intact magnet ring inner ring is wound, and interior capillary 73 is contacted firmly and welded with intact magnet ring is wound, and is welded
Parameter is set by program.Interior capillary 73 in the presence of the interior weldering extension spring 68 on bullet separated with magnet ring, the drive of interior welding cylinder
Interior capillary 73 and its securing part return to initial position, complete a weld cycle.Interior foot seat 67 and the beating phase of component 18
Connection.Interior weldering support spring 69 is used to voluntarily adjust interior capillary upper-lower position, and interior capillary 73 is contacted with magnet ring inner ring, interior capillary 73
Weldering support spring 69 is contacted firmly with inner ring in being caused under the promotion of interior weldering support spring 69, and straight pin 70 is used for interior capillary
Fixed block 71 is connected with interior weldering support 72 and keeps interior weldering support 72 flexible rotating within the specific limits.
The outside weld component 20 includes outer welding cylinder, outside weld spring 74, outside weld flexible member 75, welding wheel contiguous block 76, outer
Welding wheel fixed seat 77, outside weld roller 78, the outside weld spring 74, outside weld flexible member 75, welding wheel contiguous block 76, outer welding wheel are fixed
Seat 77, outside weld roller 78 is connected with outer welding cylinder successively.
When magnet ring is rolled up to suitable dimension, outside weld roller 78 compresses magnet ring band, and spool pause is rotated, and cutting assembly 10 is cut
Knife cuts off band, and programme-control welding unit performs welding, meanwhile, spool starts to rotate, and outside weld roller 78 continues to weld, warp
Cross turning handle cut-off part to wind and be welded, outer welding cylinder shrinks, complete an outside weld action, wherein, outside weld spring 74 is used for
When preventing outer welding cylinder from pushing outside weld roller 78 directly with magnet ring rigid collision, so as to magnet ring be damaged.
The broken belt continued access component 7 is that the band required for the magnet ring of sutomatic winding machine winding send from the supply assembly 4
To the tension assembly 8, and by the first broken belt continued access roller 58, the second broken belt continued access roller 59 clamps band, described first
By the rotation synchronous with the broken belt continued access rotary cylinder 56 that rubs between broken belt continued access roller 58 and the second broken belt continued access roller 59
It turn 90 degrees, is contacted with the broken belt continued access driving wheel 60 in the broken belt continued access drive wheel assemblies 44, in broken belt continued access electromagnetic clutch
With the synchronous rotary of the first forward (FWD) synchronous pulley 42 under the driving of device, the broken belt continued access driving wheel 60 drives the second broken belt to continue
Connect roller 59 and rotate and constantly push band forward, band adjusts block 61 wide to enter tensioning pressure zone pallet 62 by broken belt continued access,
When band being delivered in the underside roller of forward (FWD) component 9 and being compressed band by pinch roller cylinder execution action, broken belt
Continued access electromagnetic clutch disconnects, and the broken belt continued access driving wheel 60 stops the rotation, the first broken belt continued access roller 58 and second
Broken belt continued access roller 59 unclamps band and 90 degree of counter-rotating returns to initial position.
The tensioning electromagnetic clutch promotes tensioning pressure zone pallet 62 to move down in "on" position, and band is compressed, when
The tensioning pressure zone pallet 62 is rebounded by spring when the tensioning electromagnetic clutch is powered off；The tensioning sensor 63 is used for
Whether detection band is continuous.
The interior capillary 73 is connected with the interior weldering support 72, and the interior weldering support 72 passes through the interior capillary fixed block 71
Connection is connected with the interior welding cylinder, and the interior weldering extension spring 68 is used for the rotation of the interior capillary 73, the interior weldering support spring
69 are used to adjust set location of the interior capillary 73 in the interior welding cylinder, and the straight pin 70 exists for the interior capillary 73
The positioning of the interior welding cylinder, the interior foot seat 67 is connected with the beating component 18.
Described sutomatic winding machine, also including sensor 6, the sensor 6 totally 4, for monitoring whether band has disconnected
Band, whether whether coordinate with the rotating speed of magnet ring spool.
When sensor 6 monitors band, sensor 6 sends signal and instigates broken belt continued access component 7 to act to main frame, refers to
Broken belt continued access rotary cylinder 56 is set to perform action；Sensor 6 also monitors the speed of charging tray release band in supply assembly 4.
Fan component 13 is provided with the side panel of the side of the main body frame 1, is filtered and is controlled valve 14, fuse 15,
Power switch 16, the fan component 13 includes two groups of fans, and is fixed by screws in the side panel, the filtering
Control valve 14 and the sutomatic winding machine need to source of the gas passage be connected.
Described sutomatic winding machine also includes control valve group part 21 and control board component 22, the control valve group part 21
It is electrically connected with control board component 22, the control board component 22 is electrically connected with the LCDs 2.
The cutting assembly 10 include cutting knife, cutting knife cylinder, cylinder block, cutter supports, cut-out base, bearing baffle plate,
Guide rail.
The cutting assembly 10 provides the band of appropriate length for sutomatic winding machine winding magnet ring, when setting magnet ring specification
Afterwards, up- coiler turns around magnet ring automatically, when magnet ring is wound to suitable dimension, cutting knife cylinder promote cutting knife along guide rail move down by
Band cuts off, and then cutting knife cylinder withdraws, so as to complete a cutting action.
Described sutomatic winding machine, also including spool positive stop 24, the spool positive stop 24 is arranged on spool group
On part support baseboard 23.
A kind of application method that amorphous band magnet ring winding is carried out using above-mentioned sutomatic winding machine, including：
(1) preceding holding up- coiler surrounding enviroment of starting shooting are clean, no-sundries, and extraneous source of the gas is normal, and pressure is 0.5MPa, power supply
It is 220V alternating currents；
(2) intact standard band is placed on the feed charging tray 54 of supply assembly 4 and fixed, opens band joint
Continuous pressing device for stereo-pattern, be allowed in naturally drooping state；
(3) connect source of the gas and check each air pipe interface whether firmly, gas leakage, if there is insecure, air-leak section, close source of the gas,
Insecure, air-leak section is repaired into intact rear ventilation；
(4) switch on power, check whether up- coiler has exception, if having, exception please cut off the electricity supply, source of the gas processes unusual condition；
(5) confirm that up- coiler is without exception, stir power switch to ON positions, touching liquid-crystal display screen 2 sets related process
Parameter；
(6) after completing various process parameters setting, up- coiler is in state to be spooled, and user prepares operation；
(7) automatic running button is clicked on, up- coiler is wound automatically, weld cycle；
(8) after winding is finished, power switch to OFF is stirred, closes source of the gas.
Finally illustrate, above example is merely to illustrate technical scheme and unrestricted, although with reference to compared with
Good embodiment has been described in detail to the present invention, it will be understood by those of skill in the art that can be to technology of the invention
Scheme is modified and equivalent substitute, and without deviating from the objective and scope of technical solution of the present invention, it all should cover in the present invention
Right in the middle of.
Claims (6)
1. the sutomatic winding machine that a kind of amorphous band magnet ring winds, it is characterised in that including auto reeling machine frame（1）, liquid crystal
Display screen（2）, supply assembly（4）, broken belt continued access component（7）, tension assembly（8）, forward (FWD) component（9）, cutting assembly（10）, send
Band guidance set（11）, charging tray（12）, reel assembly（17）, pat component（18）, interior weldering component（19）, outside weld component（20）；
The auto reeling machine frame（1）Including castor, main body frame and panel；The panel includes being arranged on body frame
Frame（1）Positive LCDs fixed panel（3）Be arranged on main body frame（1）The side panel of side；The liquid crystal
Display screen fixed panel（3）It is arranged on main body frame（1）Positive top, in the LCDs fixed panel（3）Lower section sets
It is equipped with main panel（5）；The LCDs（2）It is fixed on LCDs fixed panel（3）On；In the main panel（5）
On be fixed with the broken belt continued access component（7）, tension assembly（8）, forward (FWD) component（9）, cutting assembly（10）, send band guidance set
（11）, pat component（18）, interior weldering component（19）, outside weld component（20）, the main panel（5）On be provided with for gas will to be controlled
The hole that cylinder source of the gas tracheae is passed through；The main panel（5）The auto reeling machine frame is fixed on by Positioning screw（1）On；
The supply assembly（4）It is fixed on auto reeling machine frame（1）Sidepiece, the supply assembly（4）Including supporting plate（48）、
Motor for feeding controller（49）, motor for feeding（50）, supply assembly shaft coupling（51）, supply assembly spool（52）, supply assembly
Spring bearing（53）, feed charging tray（54）, put band positioning disk（55）；The motor for feeding controller（49）, motor for feeding（50）,
Supply assembly shaft coupling（51）, supply assembly spool（52）, supply assembly spring bearing（53）It is bolted on the support
Plate（48）On, the motor for feeding（50）Output end pass through the supply assembly shaft coupling（51）With the supply assembly spool
（52）One end connection, the supply assembly spool（52）It is set in the supply assembly spring bearing（53）It is interior, the feed
Component spool（52）The other end connect the feed charging tray（54）, the feed charging tray（54）Outer circumference surface on it is fixed
State and put band positioning disk（55）；
The forward (FWD) component（9）By the tension assembly（8）The band of middle transmission delivers to the cutting assembly（10）And for described
Reel assembly（17）Continuous conveying band；The forward (FWD) component（9）It is included into band driving wheel（39）, forward (FWD) drive shaft（40）, enter
Band live axle bearing（41）, the first forward (FWD) synchronous pulley（42）, the second forward (FWD) synchronous pulley（43）, the forward (FWD) live axle
Bearing（41）For fixing forward (FWD) drive shaft（40）On bearing, in the forward (FWD) drive shaft（40）On be disposed with it is described enter
Band driving wheel（39）, the first forward (FWD) synchronous pulley（42）, the second forward (FWD) synchronous pulley（43）, the first forward (FWD) synchronous pulley
（42）With broken belt continued access drive wheel assemblies（44）Connected by Timing Belt；
The reel assembly（17）It is arranged on auto reeling machine frame（1）It is interior, the reel assembly（17）Comprising reel assembly branch
Support base plate（23）, reel assembly telescopic shaft（25）, reel assembly connecting plate（26）, the small telescopic cylinder of reel assembly main shaft（27）、
First reel assembly synchronous pulley（28）, the big telescopic cylinder of reel assembly main shaft（29）, reel assembly air cylinder support（30）, spool
Assembly bearing seat（31）, reel assembly outer layer rotating shaft（32）, the second reel assembly synchronous pulley（33）, the first reel assembly synchronization
Band（34）, reel assembly spool（35）, reel assembly connecting shaft（36）, reel assembly block plate（37）, reel assembly wireline reel
（38）, motor（45）, the 3rd reel assembly synchronous pulley（46）, the second reel assembly Timing Belt（47）；The forward (FWD) drives
Driving wheel bearing block（41）, reel assembly air cylinder support（30）, reel assembly bearing block（31）, motor（45）With the spool
Modular support base plate（23）Connection；The small telescopic cylinder of reel assembly main shaft（27）With reel assembly main shaft gas flexible greatly
Cylinder（29）It is fixed on reel assembly air cylinder support（30）, the small telescopic cylinder of reel assembly main shaft（27）With the reel assembly
The big telescopic cylinder of main shaft（29）By reel assembly connecting plate（26）With the reel assembly telescopic shaft（25）Connection, the spool
Component telescopic shaft（25）It is arranged on reel assembly outer layer rotating shaft（32）It is interior, and with the reel assembly outer layer rotating shaft（32）Coaxially,
The reel assembly connecting shaft（36）Respectively with the reel assembly telescopic shaft（25）With the reel assembly outer layer rotating shaft（32）
Connection is for the drive reel assembly telescopic shaft（25）With the reel assembly outer layer rotating shaft（32）Synchronous rotary, the volume
Shaft assembly spool（35）Respectively with reel assembly outer layer rotating shaft（32）, reel assembly block plate（37）With reel assembly wireline reel（38）
Connection；The reel assembly outer layer rotating shaft（32）For driving the reel assembly spool（35）Winding band, the wireline reel
（38）Magnet ring for band to be wound into suitable dimension；The reel assembly bearing block（31）For fixing spool component spool
（35）Bearing, the motor（45）Output shaft and the 3rd reel assembly synchronous pulley（46）Connection, described the
Three reel assembly synchronous pulleys（46）With the first reel assembly synchronous pulley（28）By the second reel assembly synchronization
Band（47）Connection, the first reel assembly synchronous pulley（28）With the reel assembly outer layer rotating shaft（32）Connection, it is described
Reel assembly outer layer rotating shaft（32）Center section is provided with the second reel assembly synchronous pulley（33）, second reel assembly is same
Step belt wheel（33）By the first reel assembly Timing Belt（34）With the second forward (FWD) synchronous pulley（43）Connection；
The broken belt continued access component（7）Including broken belt continued access rotary cylinder（56）, broken belt continued access telescopic cylinder（57）, the first broken belt
Continued access roller（58）, the second broken belt continued access roller（59）, the broken belt continued access telescopic cylinder（57）With broken belt continued access rotary cylinder
（56）Connection；
The broken belt continued access component（7）Band required for the magnet ring of sutomatic winding machine winding is from the supply assembly（4）Send
To the tension assembly（8）, and by the first broken belt continued access roller（58）, the second broken belt continued access roller（59）Clamp band, institute
State the first broken belt continued access roller（58）With the second broken belt continued access roller（59）Between by friction and the broken belt continued access rotary pneumatic
Cylinder（56）90 degree of synchronous rotary, with the broken belt continued access drive wheel assemblies（44）In broken belt continued access driving wheel（60）Contact,
With the first forward (FWD) synchronous pulley under the driving of broken belt continued access electromagnetic clutch（42）Synchronous rotary, the broken belt continued access drives
Wheel（60）Drive the second broken belt continued access roller（59）Rotation constantly pushes forward band, and band adjusts block wide by broken belt continued access
（61）Into tensioning pressure zone pallet（62）, when band is delivered into the forward (FWD) component（9）In underside roller and by pinch roller gas
When cylinder execution action compresses band, broken belt continued access electromagnetic clutch disconnects, the broken belt continued access driving wheel（60）Stop the rotation,
The first broken belt continued access roller（58）With the second broken belt continued access roller（59）Unclamp band and 90 degree of counter-rotating is returned to initially
Position；
The tension assembly（8）Comprising tensioning electromagnetic clutch, spring, tensioning pressure zone pallet（62）, tensioning sensor（63）, institute
Tensioning electromagnetic clutch is stated with tensioning pressure zone pallet（62）Connection；
Send band guidance set（11）Pass through the forward (FWD) driving wheel comprising guide block (64), band is sent（39）By band to described
Cutting assembly（10）Cutting knife direction conveys, the forward (FWD) driving wheel（39）By sending guide block (64) be delivered to band by rotation
The wireline reel（38）；
The charging tray（12）Magnet ring for holding winding, the charging tray（12）It is arranged on auto reeling machine frame（1）It is interior；
The beating component（18）Including patting cushion block（65）, pat support（66）, pat cylinder, the beating cushion block（65）Gu
Due to the piston rod end of the beating cylinder, the beating support（66）Cushion block is patted in connection respectively（65）With the beating gas
Cylinder；
The interior weldering component（19）Including interior foot seat（67）, interior welding cylinder, interior weldering extension spring（68）, interior weldering support spring（69）,
Straight pin（70）, interior capillary fixed block（71）, interior weldering support（72）, interior capillary（73）；
The outside weld component（20）Including outer welding cylinder, outside weld spring（74）, outside weld flexible member（75）, welding wheel contiguous block
（76）, outer welding wheel fixed seat（77）, outside weld roller（78）, the outside weld spring（74）, outside weld flexible member（75）, welding wheel connection
Block（76）, outer welding wheel fixed seat（77）, outside weld roller（78）It is connected with outer welding cylinder successively；
The tensioning electromagnetic clutch promotes tensioning pressure zone pallet in "on" position（62）Move down, band is compressed, work as institute
State when tensioning electromagnetic clutch is powered off and pressure zone pallet is tensioned by described by spring（62）Rebound；The tensioning sensor（63）With
It is whether continuous in detection band；
The interior capillary（73）With the interior weldering support（72）Connection, the interior weldering support（72）By the interior capillary fixed block
（71）It is connected with the interior welding cylinder, the interior weldering extension spring（68）For the interior capillary（73）Rotation, it is described it is interior weldering support
Spring（69）For adjusting the interior capillary（73）In the set location of the interior welding cylinder, the straight pin（70）For by
Capillary fixed block（71）With interior weldering support（72）Connect and keep interior weldering support（72）Flexible rotating within the specific limits.
2. sutomatic winding machine according to claim 1, it is characterised in that the main body frame（1）The side panel of side
On be provided with fan component（13）, filtering control valve（14）, fuse（15）, power switch（16）, the fan component（13）
Including two groups of fans, and it is fixed by screws in the side panel, the filtering control valve（14）With the auto reeling
Machine need to source of the gas passage connection.
3. sutomatic winding machine according to claim 1, it is characterised in that also including control valve group part（21）With control circuit
Board component（22）, the control valve group part（21）With control board component（22）It is electrically connected with, the control board component
（22）With the LCDs（2）It is electrically connected with.
4. sutomatic winding machine according to claim 1, it is characterised in that the cutting assembly（10）Including cutting knife, cutting knife
Cylinder, cylinder block, cutter supports, cut-out base, bearing baffle plate, guide rail.
5. sutomatic winding machine according to claim 1, it is characterised in that also including spool positive stop（24）, the volume
Axle positive stop（24）It is arranged on reel assembly support baseboard（23）On.
6. a kind of sutomatic winding machine of use according to claim any one of 1-5 carries out the use of amorphous band magnet ring winding
Method, it is characterised in that including：
（1）The preceding holding up- coiler surrounding enviroment of start are clean, no-sundries, and extraneous source of the gas is normal, and pressure is 0.5MPa, and power supply is
220V alternating currents；
（2）Intact standard band is placed on supply assembly（4）Feed charging tray（54）Go up and fix, open band joint
Continuous pressing device for stereo-pattern, be allowed in naturally drooping state；
（3）Connect source of the gas and check each air pipe interface whether firmly, gas leakage, if there is insecure, air-leak section, close source of the gas, will not
Firmly, air-leak section repairs intact rear ventilation；
（4）Switch on power, check whether up- coiler has exception, if having, exception please cut off the electricity supply, source of the gas processes unusual condition；
（5）Confirm that up- coiler is without exception, stir power switch to ON positions, touching liquid-crystal display screen（2）Related process ginseng is set
Number；
（6）After completing various process parameters setting, up- coiler is in state to be spooled, and user prepares operation；
（7）Automatic running button is clicked on, up- coiler is wound automatically, weld cycle；
（8）After winding is finished, power switch to OFF is stirred, close source of the gas.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201610072474.6A CN105609303B (en) | 2015-12-30 | 2016-02-02 | The sutomatic winding machine and its application method of a kind of amorphous band magnet ring winding |
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| CN2015110175399 | 2015-12-30 | ||
| CN201511017539 | 2015-12-30 | ||
| CN201610072474.6A CN105609303B (en) | 2015-12-30 | 2016-02-02 | The sutomatic winding machine and its application method of a kind of amorphous band magnet ring winding |
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| CN105609303A CN105609303A (en) | 2016-05-25 |
| CN105609303B true CN105609303B (en) | 2017-06-23 |
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Families Citing this family (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN106044321A (en) * | 2016-07-29 | 2016-10-26 | 珠海市格润新纳电子有限公司 | Automatic winding equipment of amorphous strip magnet ring |
| CN106044330B (en) * | 2016-07-29 | 2018-07-06 | 珠海市格润新纳电子有限公司 | A kind of automatic splicing device of broken belt for the processing of soft band |
| CN107393710B (en) * | 2017-07-10 | 2019-04-19 | 肇庆市端诚自动化设备有限公司 | A kind of amorphous band magnet ring auto reeling equipment |
| CN107458900B (en) * | 2017-09-05 | 2023-06-13 | 惠州佳扬电子科技有限公司 | Winding machine |
| CN107601112B (en) * | 2017-09-05 | 2019-08-06 | 惠州佳扬电子科技有限公司 | A kind of winding manufacture craft |
| CN114683057B (en) * | 2022-04-15 | 2023-03-14 | 中国空间技术研究院 | Thin-wall rod piece manufacturing equipment and method |
| CN116313469B (en) * | 2022-12-29 | 2024-05-24 | 无锡希恩电气有限公司 | Amorphous magnetic ring precision winding machine |
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