CN214722130U - Automatic cutting and edge rolling welding equipment for air filter element filter screen - Google Patents
Automatic cutting and edge rolling welding equipment for air filter element filter screen Download PDFInfo
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- CN214722130U CN214722130U CN202120346810.8U CN202120346810U CN214722130U CN 214722130 U CN214722130 U CN 214722130U CN 202120346810 U CN202120346810 U CN 202120346810U CN 214722130 U CN214722130 U CN 214722130U
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Abstract
The utility model relates to an automatic circle rolling welding equipment that cuts off of air filter screen relates to filter screen processing field to solve current filter screen processing equipment inefficiency, the problem of extravagant cost of labor, it includes frame main part, shutdown mechanism, circle rolling mechanism and welding mechanism, shutdown mechanism sets up in the frame main part, shutdown mechanism is used for cutting off the filter screen, shutdown mechanism's both sides are feed end and discharge end respectively, circle rolling mechanism sets up in one side that shutdown mechanism is close to the discharge end, circle rolling mechanism is used for making the curved roll shaping of filter screen after cutting off, welding mechanism sets up in the homonymy with circle rolling mechanism, welding mechanism is used for the filter screen tip welding to the book. This application has set up shutdown mechanism, edge rolling mechanism and welding mechanism in the frame main part to make the three processes of cutting off, edge rolling, welding of filter screen all accomplish in the frame main part, and the device can drive the filter screen motion automatically, and is efficient, and practices thrift the effect of manpower and time.
Description
Technical Field
The application relates to the field of filter screen processing, especially relates to an air filter screen automatic cutout edge rolling welding equipment.
Background
The air filter is mainly applied to the fields of pneumatic machinery, internal combustion machinery and the like, provides clean air for the mechanical equipment to prevent the mechanical equipment from sucking air with foreign particles during working to increase the probability of abrasion and damage, and mainly requires the air filter to be capable of bearing high-efficiency air filtering work, low in resistance to air flow and capable of continuously working for a long time.
All be provided with the filter screen inside and outside air cleaner's the filter core, filter through the impurity of filter screen in to the air, in traditional air cleaner filter core's production manufacturing process, the shaping of filter screen generally need be through cutting off, the edge rolling, the completion of welding three processes, current filter screen processing equipment can only operate to certain step usually, processes on carrying another equipment after the manual work is taken off the filter screen again, and is not only inefficient, can waste the cost of labor moreover.
SUMMERY OF THE UTILITY MODEL
In order to improve filter screen machining efficiency, reduce the cost of labor, this application provides an air filter screen automatic cutout edge rolling welding equipment.
The application provides a pair of automatic edge rolling welding equipment that cuts off of air filter screen adopts following technical scheme:
the utility model provides an automatic circle welding equipment that cuts off of air filter screen, includes frame main part, shutdown mechanism, circle mechanism and welding mechanism, shutdown mechanism sets up in the frame main part, shutdown mechanism is used for cutting the filter screen, shutdown mechanism's both sides are feed end and discharge end respectively, circle mechanism sets up in one side that shutdown mechanism is close to the discharge end, circle mechanism is used for making the curved roll shaping of filter screen after cutting off, welding mechanism sets up in the homonymy with circle mechanism, welding mechanism is used for the filter screen tip welding to the curved roll.
Through adopting above-mentioned technical scheme, the filter screen stretches into from the feed end, can cut off the filter screen through shutdown mechanism, and the filter screen after cutting off spreads from the discharge end, carries out the roll bending shaping to the filter screen after cutting off through edge rolling mechanism, and can weld the filter screen after the roll bending through welding mechanism to make cut off, edge rolling, weld three processes all accomplish in the frame main part, efficient, and practice thrift manpower and time.
Optionally, the cutting mechanism includes two first cylinders symmetrically arranged and a cutter arranged between the two first cylinders, the two first cylinders are vertically mounted on the frame main body, and two ends of the cutter are respectively fixedly connected with piston rods of the two first cylinders.
Through adopting above-mentioned technical scheme, through starting two first cylinders, both ends that can drive the cutter downstream simultaneously to can cut off the filter screen through the cutter, make the incision level and more, be favorable to the butt joint of filter screen.
Optionally, the edge rolling mechanism includes drive structure and sets up in the auxiliary structure of drive structure bottom, drive structure includes two rollers, sets up in the spool of two roller one sides and is used for driving the first driving piece of spool pivoted, two the roller is parallel arrangement on same vertical plane, and two the roller is triangle-shaped with the terminal surface of spool and arranges, the one end that the spool is close to first driving piece is provided with same first drive belt with the roller tip that is in the top.
Through adopting above-mentioned technical scheme, first driving piece rotates and drives the spool and rotate, and the spool drives the roller through first driving band and rotates, and the roller rotates and makes the filter screen follow between two rollers to the side motion that is close to the spool, can take place to buckle behind the filter screen contact spool, and the effect of edge rolling is better, and efficiency is higher.
Optionally, the auxiliary structure includes the backup pad, sets up in the dead lever of backup pad bottom both sides and is used for driving dead lever pivoted second driving piece, the backup pad is the camber, the backup pad is used for supporting the filter screen.
Through adopting above-mentioned technical scheme, can control the rotation of dead lever through the second driving piece to adjust the position of backup pad, when the backup pad is in the bottom of spool, can support the filter screen, make the filter screen can attach to the outside of spool after the bending.
Optionally, a fixing frame is fixedly connected to the machine frame main body, the fixing frame is arranged above the scroll, a horizontally arranged sliding groove is formed in one side, close to the cutting mechanism, of the fixing frame, the length of the sliding groove is the same as that of the scroll, and the welding mechanism is connected to the sliding groove in a sliding mode.
Through adopting above-mentioned technical scheme, welding mechanism slides in spout department, and the length of spout is the same with the spool to make welding mechanism can weld the filter screen of curling on the spool when the spout slides.
Optionally, welding mechanism include the welding part and with welding knot portion fixed connection's sliding part, the sliding part is used for driving the welding part and locates the motion at the spout, the welding part includes the second cylinder of vertical setting and the welding rolling disc of swing joint on the piston rod of second cylinder, the welding rolling disc is used for welding the filter screen.
Through adopting above-mentioned technical scheme, can drive the weld part through the sliding part and locate the motion at the spout, the second cylinder promotes welding rolling disc downstream, and the bottom and the filter screen laminating of welding rolling disc, when the sliding part removed, welding rolling disc rotated to can weld the filter screen, the friction is less, and the welding effect is better.
Optionally, one side fixedly connected with third cylinder of second cylinder, the third cylinder is used for pushing away welded filter screen from the spool, the vertical montant that sets up of piston rod fixedly connected with of third cylinder.
Through adopting above-mentioned technical scheme, the third cylinder starts to make montant downstream, and the bottom of montant supports the good filter screen of welding, can push away the filter screen from the spool during the motion of sliding part, and it is more convenient to unload.
Optionally, one side that shutdown mechanism is close to the feed end is provided with drive mechanism, drive mechanism includes the pivot that a plurality of levels set up, and is a plurality of the tip of pivot and the roller tip that is in the top are provided with same second drive belt.
Through adopting above-mentioned technical scheme, the roller rotates and drives the pivot through the second drive belt and rotate, and the pivot rotates and to pull filter screen automatic motion, need not artifical pay-off, not only makes the efficiency of filter screen material loading improve, and operates safelyr.
Optionally, be provided with stop gear in the frame main part, stop gear includes threaded rod and two carousels that set up on the threaded rod, threaded connection between carousel and the threaded rod, threaded rod fixed connection is in the frame main part, two the carousel is used for spacing the filter screen.
Through adopting above-mentioned technical scheme, can carry on spacingly to the filter screen through two carousels, make the filter screen remain a straight line throughout when moving, take place to rock when avoiding the filter screen to move again and cause and block, improve the stability of filter screen motion, and be threaded connection between carousel and the threaded rod, can adjust the position of carousel through rotating the carousel to make stop gear can adjust according to the width of filter screen, the suitability is better.
In summary, the present application includes at least the following advantageous technical effects:
1. the cutting mechanism, the edge rolling mechanism and the welding mechanism are arranged on the rack main body, the filter screen extends into the rack main body from the feeding end, the filter screen is cut through the cutting mechanism, the cut filter screen is spread out from the discharging end, the cut filter screen is bent and formed through the edge rolling mechanism, and the bent filter screen can be welded through the welding mechanism, so that the three procedures of cutting, edge rolling and welding of the filter screen can be completed on the same rack main body, the efficiency is high, and the labor and the time are saved;
2. the first driving piece drives the scroll to rotate, the scroll rotates to drive the roller shafts to rotate through the first driving belt, the roller shafts rotate to enable the filter screen to move from the position between the two roller shafts to one side close to the scroll, the filter screen can be bent after contacting with the scroll, the roller shafts rotate to drive the rotating shafts to rotate through the second driving belt, and the rotating shafts rotate to pull the filter screen to automatically move, so that automatic feeding can be realized, the efficiency is high, and the operation is safe;
3. can draw the filter screen to shutdown mechanism department motion automatically through setting up drive mechanism, need not artifical pay-off, pay-off is efficient and operate safety, fixes filter screen direction of motion through stop gear, makes the filter screen remain a straight line throughout when the motion, takes place to rock when avoiding the filter screen rethread and causes the jam, and can adjust the position of carousel through rotating the carousel to make stop gear can adjust according to the width of filter screen, the suitability is better.
Drawings
Fig. 1 is a schematic view showing the overall structure of a welding mechanism according to an embodiment of the present application.
Fig. 2 is a schematic view of the overall structure of the display rolling mechanism according to the embodiment of the present application.
Fig. 3 is a schematic top view of an embodiment of the present application.
Reference numerals: 1. a rack main body; 2. a cutting mechanism; 21. a first cylinder; 22. a cutter; 3. a rolling mechanism; 31. a drive structure; 311. a roll shaft; 312. a reel; 313. a first driving member; 32. an auxiliary structure; 321. a support plate; 322. fixing the rod; 323. a second driving member; 4. a welding mechanism; 41. welding the part; 411. a second cylinder; 412. welding the rolling disc; 42. a sliding part; 5. a feeding end; 6. a discharge end; 7. a first drive belt; 8. a fixed mount; 9. a chute; 10. a third cylinder; 11. a traction mechanism; 111. a rotating shaft; 12. a second belt; 13. a limiting mechanism; 131. a threaded rod; 132. a turntable.
Detailed Description
The present application is described in further detail below with reference to figures 1-3.
The embodiment of the application discloses automatic edge rolling welding equipment that cuts off of air filter screen. Referring to fig. 1, automatic circle welding equipment that cuts off of air filter screen includes frame main part 1, be provided with shutdown mechanism 2 on the frame main part 1, circle mechanism 3 and welding mechanism 4, shutdown mechanism 2 is used for cutting the filter screen, shutdown mechanism 2 includes the first cylinder 21 of two symmetry settings and sets up the cutter 22 between two first cylinders 21, two first cylinders 21 are respectively through bolt fixed mounting in the both sides of frame main part 1, first cylinder 21 is vertical setting, the both ends of cutter 22 respectively with the piston rod welding of two first cylinders 21, can drive cutter 22 through starting first cylinder 21 and move in vertical direction, can cut the filter screen.
Referring to fig. 1-3, a feed end 5 and a discharge end 6 are respectively arranged at two sides of a cutter 22, a traction mechanism 11 is arranged at one side of a cutting mechanism 2 close to the feed end 5, the traction mechanism 11 comprises a plurality of horizontally arranged rotating shafts 111, the rotating shafts 111 can drive a filter screen on a frame main body 1 to move towards the cutter 22 by rotating, a limiting mechanism 13 is also arranged on the frame, the limiting mechanism 13 comprises a threaded rod 131 and two rotating discs 132 arranged on the threaded rod 131, two ends of the threaded rod 131 are welded with the frame main body 1, an external thread is arranged at the outer part of the threaded rod 131, a circular through hole is arranged at the middle part of the rotating disc 132, an internal thread is arranged on the inner wall of the circular through hole, the threaded rod 131 passes through the circular through hole and is in threaded connection with the rotating discs 132, the two rotating discs 132 can limit the filter screen, so that the filter screen always keeps a straight line when moving, and the filter screen is prevented from shaking and being blocked when moving again, and the position of the rotary disc 132 can be adjusted by rotating the rotary disc 132, so that the distance between the two rotary discs 132 is adjusted, and the limiting mechanism 13 can be adjusted according to the width of the filter screen.
Referring to fig. 2, the rounding mechanism 3 is disposed on one side of the cutting mechanism 2 close to the discharge end 6, the rounding mechanism 3 is used for bending and forming the cut filter screen, the rounding mechanism 3 includes a driving structure 31 and an auxiliary structure 32 disposed at the bottom of the driving structure 31, the driving structure 31 includes two rollers 311, a reel 312 disposed on one side of the two rollers 311, and a first driving member 313 for driving the reel 312 to rotate, the first driving member 313 is a motor, the motor is fixedly mounted on the rack main body 1 through a bolt, the reel 312 is welded on an output shaft of the motor, the reel 312 and an output shaft of the motor are on the same axis, the two rollers 311 are disposed in parallel on the same vertical plane, two ends of the two rollers 311 are rotatably connected with the rack main body 1, end surfaces of the two rollers 311 and the reel 312 are arranged in a triangle, one end of the reel 312 close to the motor and an end portion of the roller 311 above are provided with the same first driving belt 7, the output shaft of motor can drive roller 311 and rotate through first drive belt 7 when rotating, roller 311 rotates and makes the filter screen follow between two roller 311 to the side motion that is close to spool 312, can take place crooked behind the filter screen contact spool 312, auxiliary structure 32 includes backup pad 321, set up in dead lever 322 of backup pad 321 bottom both sides and be used for driving dead lever 322 pivoted second driving piece 323, backup pad 321 is the arc, and backup pad 321 plays half encirclement state to spool 312, second driving piece 323 is revolving cylinder, revolving cylinder passes through the bolt mounting on frame main part 1, the welding has the cylinder pole on revolving cylinder's the piston rod, the bottom of two dead levers 322 is all welded on the cylinder pole, when backup pad 321 is in the bottom of spool 312, can support the filter screen, make the filter screen can attach to the outside of spool 312 after crooked.
Referring to fig. 1-3, a fixing frame 8 is welded on a machine frame main body 1, the fixing frame 8 is arranged above a scroll 312, a horizontally arranged chute 9 is formed in one side of the fixing frame 8 close to a cutting mechanism 2, the length of the chute 9 is the same as that of the scroll 312, a welding mechanism 4 and a rounding mechanism 3 are arranged on the same side, the welding mechanism 4 is used for welding the end part of a curled filter screen, the welding mechanism 4 comprises a welding part 41 and a sliding part 42 fixedly connected with the welding part, the sliding part 42 comprises a sliding block and a motor arranged on the sliding part, the sliding block slides in the chute 9, the end part of the motor is connected with a gear in a key manner, a tooth socket matched with the gear is formed in the chute 9, when the motor drives the gear to rotate, the sliding block slides so that the sliding part 42 slides in the chute 9, the welding part 41 comprises a second cylinder 411 which is vertically arranged and a welding rolling disc 412 which is movably connected to the piston rod of the second cylinder 411, second cylinder 411 passes through bolt fixed mounting on the slider, welding rolls a set 412 and rotates to be connected on rather than the piston rod of two cylinders, rolls a set 412 through the welding and welds the filter screen, sliding part 42 drives second cylinder 411 and welding and rolls a set 412 and remove to weld the junction of filter screen, and welding rolls a set 412 and rotates, make the welding effect better, through screw fixedly connected with laser detection device on the mount 8, can detect the filter screen through laser detection device.
Referring to fig. 1, there is a third cylinder 10 one side of the second cylinder 411 through bolt fixed mounting, the third cylinder 10 is used for pushing the welded filter screen down from the reel 312, the piston rod of the third cylinder 10 is welded with a vertical rod of vertical setting, the third cylinder 10 is started to make the vertical rod move down, the bottom end of the vertical rod supports against the welded filter screen, and the sliding part 42 can push the filter screen down from the reel 312 during movement.
The implementation principle of the automatic cutting and edge rolling welding equipment for the air filter element filter screen is as follows: when the device is used, a power supply is switched on, the distance between the two turntables 132 is matched with the filter screen by rotating the turntables 132, the first driving piece 313 is started, the roller shaft 311 is driven to rotate by the first driving belt 7, the rotating shaft 111 is driven to rotate by the second driving belt 12, the filter screen can be driven to move by the rotation of the rotating shaft 111 and can move from the feeding end 5 to the discharging end 6, the cutter 22 is pulled to move downwards by starting the first air cylinder 21, the filter screen can be cut off, the two roller shafts 311 drive the cut filter screen to move, the filter screen enters between the scroll shaft 312 and the supporting plate 321, so that the filter screen can be rolled, the crack position of the filter screen can be detected by a laser detection device, when the crack of the filter screen is positioned at the top end, the first driving piece 313 is closed, the second air cylinder 411 is started to push the welding rolling disc 412 to contact with the crack position of the filter screen, so as to weld the filter screen, the sliding part 42 is started to drive the second air cylinder 411 to move, the welding rolling disc 412 rolls on the filter screen to perform welding, and the third cylinder 10 is actuated to push the vertical rod to descend and insert into the hole of the filter screen, so that the sliding part 42 slides to push down the filter screen on the scroll 312.
The above embodiments are preferred embodiments of the present application, and the protection scope of the present application is not limited by the above embodiments, so: all equivalent changes made according to the structure, shape and principle of the present application shall be covered by the protection scope of the present application.
Claims (9)
1. The utility model provides an air filter screen automatic cutout edge rolling welding equipment which characterized in that: including frame main part (1), shutdown mechanism (2), edge rolling mechanism (3) and welding mechanism (4), shutdown mechanism (2) sets up on frame main part (1), shutdown mechanism (2) are used for cutting off the filter screen, the both sides of shutdown mechanism (2) are feed end (5) and discharge end (6) respectively, edge rolling mechanism (3) set up in one side that shutdown mechanism (2) are close to discharge end (6), edge rolling mechanism (3) are used for making the filter screen bending roll shaping after cutting off, welding mechanism (4) set up in the homonymy with edge rolling mechanism (3), welding mechanism (4) are used for the filter screen tip welding to the bending roll.
2. The air filter screen automatic cutout edge-rolling welding equipment of claim 1, characterized in that: the cutting mechanism (2) comprises two first cylinders (21) which are symmetrically arranged and a cutter (22) which is arranged between the two first cylinders (21), the two first cylinders (21) are vertically arranged on the frame main body (1), and two ends of the cutter (22) are fixedly connected with piston rods of the two first cylinders (21) respectively.
3. The air filter screen automatic cutout edge-rolling welding equipment of claim 1, characterized in that: edge rolling mechanism (3) are including drive structure (31) and set up in auxiliary structure (32) of drive structure (31) bottom, drive structure (31) include two roller (311), set up in reel (312) of two roller (311) one sides and be used for driving reel (312) pivoted first driving piece (313), two roller (311) parallel arrangement on same vertical plane, and two roller (311) are triangle-shaped with the terminal surface of reel (312) and arrange, one end that reel (312) are close to first driving piece (313) is provided with same first drive belt (7) with roller (311) tip that is in the top.
4. The air filter screen automatic cutout edge-rolling welding equipment of claim 3, characterized in that: auxiliary structure (32) include backup pad (321), set up in dead lever (322) of backup pad (321) bottom both sides and be used for driving dead lever (322) pivoted second driving piece (323), backup pad (321) are the camber, backup pad (321) are used for supporting the filter screen.
5. The air filter screen automatic cutout edge-rolling welding equipment of claim 1, characterized in that: fixedly connected with mount (8) on frame main part (1), mount (8) set up in the top of spool (312), spout (9) that the level set up are seted up to one side that mount (8) are close to shutdown mechanism (2), the length of spout (9) is the same with spool (312), welding mechanism (4) are in spout (9) department sliding connection.
6. The air filter screen automatic cutout edge-rolling welding equipment of claim 5, characterized in that: welding mechanism (4) including welding portion (41) and with welding junction fixed connection's sliding part (42), sliding part (42) are used for driving welding portion (41) and locate the motion at spout (9), welding portion (41) include second cylinder (411) and the welding rolling disc (412) of swing joint on the piston rod of second cylinder (411) of vertical setting, welding rolling disc (412) are used for welding the filter screen.
7. The air filter screen automatic cutout edge-rolling welding equipment of claim 6, characterized in that: one side fixedly connected with third cylinder (10) of second cylinder (411), third cylinder (10) are used for pushing off welded filter screen from spool (312), the montant of the vertical setting of piston rod fixedly connected with of third cylinder (10).
8. The air filter screen automatic cutout edge-rolling welding equipment of claim 1, characterized in that: one side that shutdown mechanism (2) are close to feed end (5) is provided with drive mechanism (11), drive mechanism (11) are including pivot (111) that a plurality of levels set up, and are a plurality of the tip of pivot (111) and roller (311) tip that is in the top are provided with same second drive belt (12).
9. The air filter screen automatic cutout edge-rolling welding equipment of claim 1, characterized in that: be provided with stop gear (13) on frame main part (1), stop gear (13) include threaded rod (131) and two carousel (132) that set up on threaded rod (131), threaded connection between carousel (132) and threaded rod (131), threaded rod (131) fixed connection is on frame main part (1), two carousel (132) are used for spacing the filter screen.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202120346810.8U CN214722130U (en) | 2021-02-07 | 2021-02-07 | Automatic cutting and edge rolling welding equipment for air filter element filter screen |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202120346810.8U CN214722130U (en) | 2021-02-07 | 2021-02-07 | Automatic cutting and edge rolling welding equipment for air filter element filter screen |
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| Publication Number | Publication Date |
|---|---|
| CN214722130U true CN214722130U (en) | 2021-11-16 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202120346810.8U Active CN214722130U (en) | 2021-02-07 | 2021-02-07 | Automatic cutting and edge rolling welding equipment for air filter element filter screen |
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| CN (1) | CN214722130U (en) |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN114749823A (en) * | 2022-06-14 | 2022-07-15 | 苏州宇薄新能源科技有限公司 | Metal filters transversal joint welding device |
| CN116079301A (en) * | 2023-04-07 | 2023-05-09 | 江苏世泽车业科技有限公司 | Welding equipment is used in production of suspension type cement jar |
-
2021
- 2021-02-07 CN CN202120346810.8U patent/CN214722130U/en active Active
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN114749823A (en) * | 2022-06-14 | 2022-07-15 | 苏州宇薄新能源科技有限公司 | Metal filters transversal joint welding device |
| CN116079301A (en) * | 2023-04-07 | 2023-05-09 | 江苏世泽车业科技有限公司 | Welding equipment is used in production of suspension type cement jar |
| CN116079301B (en) * | 2023-04-07 | 2023-06-09 | 江苏世泽车业科技有限公司 | Welding equipment is used in production of suspension type cement jar |
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