CN105600604B - The full-automatic disc replacement method of enameled wire admission machine - Google Patents
The full-automatic disc replacement method of enameled wire admission machine Download PDFInfo
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- CN105600604B CN105600604B CN201510758063.8A CN201510758063A CN105600604B CN 105600604 B CN105600604 B CN 105600604B CN 201510758063 A CN201510758063 A CN 201510758063A CN 105600604 B CN105600604 B CN 105600604B
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- take
- removable disk
- programmable controller
- enameled wire
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Abstract
The invention discloses a kind of full automatic disc replacement methods of enameled wire admission machine, it is to be equipped with speed detector corresponding with every set take-up by the removable disk chassis of full-automatic removable disk system, speed detector is connected on the input port of programmable controller, programmable controller controls the transposition movement and the running speed of take-up on removable disk chassis according to the working procedure of setting, and the line of grabbing automatically of control Zhua Xian mechanism acts, to realize the switching between two take-up Wire winding shafts.The drawbacks of removable disk that the present invention realizes enameled wire admission machine is full-automatic, overcomes manually removable disk, accelerates speed of production, improves the degree of automation.
Description
Technical field
The present invention relates to production of enamel wire equipment, especially enameled wire admission machine.
Background technique
Currently, in take-up stage during production of enamel wire, be that enameled wire is wrapped in by enameled wire admission machine
On Wire winding shaft；Enameled wire admission machine related to the present invention is twin axle admission machine, it is by removable disk motor, removable disk chassis and two sets
Take-up motor, take-up chassis, Zhua Xian mechanism are formed；Two sets of take-up motors, take-up chassis, Zhua Xian mechanism are arranged symmetrically in removable disk
On chassis, removable disk motor drives removable disk chassis rotation 180o, realize the transposition of empty Wire winding shaft and full Wire winding shaft, take-up motor drives
The rotation of take-up chassis, is wrapped in enameled wire on Wire winding shaft.It, often will be manually enameled wire hand around a complete Wire winding shaft in production
Move on next Wire winding shaft；A series of adjustment will be carried out by, which changing after axis, can just be normally carried out production.This manual removable disk of work
Mode, it is more demanding to the Personal Skills of operative employee, it needs to grasp by the study of long period, and sometimes for stopping
Machine carries out.With the continuous improvement of device efficiency, the speed of production is constantly accelerated, and manually removable disk is increasingly not suitable for, and needs
Improve the degree of automation.
Summary of the invention
The object of the present invention is to provide a kind of full-automatic disc replacement methods of enameled wire admission machine, thus by enameled wire take-up process
In manually removable disk mode be changed to full automatic removable disk mode, improve the degree of automation of removable disk
In order to achieve the above object, the technical solution adopted by the present invention is that；
A kind of full automatic disc replacement method of enameled wire admission machine, it is realized by full-automatic removable disk system, full-automatic removable disk
System is made of removable disk motor, removable disk chassis and two sets of take-ups being arranged symmetrically；Two sets of take-up constructions are identical, point
It is also known as No. 1 take-up and No. 2 take-ups；Take-up construction, is by take-up motor, take-up chassis and institute of Zhua Xian mechanism
Composition, it is characterised in that:
Speed detector corresponding with every set take-up is equipped on removable disk chassis；Each take-up motor is respectively by becoming
The control of frequency governor；It further includes programmable controller；The speed detector of take-up is connected to programmable controller
On input port, the control switch of the variable-frequency governor of take-up, the control switch of Zhua Xian mechanism and removable disk motor is connected
On the output port of programmable controller；Programmable controller controls the transposition on removable disk chassis according to the working procedure of setting
The running speed of movement and take-up, and the line of grabbing automatically of control Zhua Xian mechanism act, to realize two take-ups
Switching between Wire winding shaft；
The work step of full-automatic removable disk system is as follows:
Step 1: the enameled wire total length and enameled wire operation line of each Wire winding shaft are set by programmable controller first
Speed, and guarantee that the correct velocity that enameled wire is run is passed to programmable controller in real time by speed detector in operation,
Programmable controller can carry out the accurate calculating of take-up motor running speed according to this, and carry out the control of revolving speed to take-up motor according to this
System；The Wire winding shaft of No. 1 take-up is set to be in initial standby mode again；
Step 2: system starts running under programmable controller control: No. 1 take-up of starting, No. 1 take-up
The normal take-up of Wire winding shaft keeps Wire winding shaft to run well by the enameled wire operation linear velocity of setting under variable-frequency governor control；
Step 3: starting No. 2 take-ups when the take-up of No. 1 take-up will reach the overall length angle value of setting, making
Wire winding shaft gets into smooth；
Step 4: then starting removable disk motor, removable disk chassis starts to rotate, after rotating to 135 degree, No. 2 take-ups
Running speed should be synchronous with the enameled wire of No. 1 take-up operation linear velocity；The Zhua Xian mechanism of No. 2 take-ups is dynamic at this time
Make, enameled wire is switched on the Wire winding shaft of No. 2 take-ups；Removable disk chassis rotates to the position location of 180 degree simultaneously, and No. 1
The Wire winding shaft of take-up shuts down, and changes empty Wire winding shaft, and No. 2 take-ups are continued to run until into subsequent cycle.
Further, the preferred PLC controller of programmable controller of full-automatic removable disk system, and it is equipped with touch screen.
Further, the full automatic removable disk system of the enameled wire admission machine of full-automatic removable disk system is additionally provided with combined aural and visual alarm,
To remind operator during automatic removable disk.
The drawbacks of removable disk that the present invention realizes enameled wire admission machine is full-automatic, overcomes manually removable disk, makes to give birth to
It produces speed to accelerate, improves the degree of automation.
Detailed description of the invention
Fig. 1 is the organigram of the embodiment of the present invention；
Fig. 2 is course of work schematic diagram of the embodiment of the present invention.
In figure, 1- removable disk motor, 2- removable disk chassis, 3- combined aural and visual alarm, 4- touch screen, 5- programmable controller, 6- change
Frequency governor, 7- speed detector, 8- Zhua Xian mechanism, 9- take-up motor, 10- take-up chassis, 11- Wire winding shaft, No. 12-1 receipts
Line apparatus, 13-2 take-up.
Specific embodiment
A kind of full automatic disc replacement method of enameled wire admission machine, it is realized by full-automatic removable disk system, full-automatic removable disk
System construction as shown in Figure 1: it be made of removable disk motor 1, removable disk chassis 2 and two sets of take-ups being arranged symmetrically；Two
Set take-up 13 constructs identical.
It is seen in fig. 1, that two sets of take-ups are made of take-up motor 9, take-up chassis 10, Zhua Xian mechanism 8, respectively
Referred to as No. 1 take-up 12 and No. 2 take-up 13；Wherein further include: be equipped with and every set take-up pair on removable disk chassis 2
The speed detector 7 answered；Each take-up motor 9 is controlled by variable-frequency governor 6 respectively；It further includes programmable controller 5；It receives
The speed detector 7 of line apparatus is connected on the input port of programmable controller 5, and the variable-frequency governor 6 of take-up is grabbed
The control switch of line mechanism 8 and the control switch of removable disk motor 1 are connected on the output port of programmable controller 5；It can compile
Range controller 5 controls the transposition movement and the running speed of take-up on removable disk chassis 2 according to the working procedure of setting, and
Control Zhua Xian mechanism 8 automatically grab line movement, thus realize 13 two Wire winding shafts of No. 1 take-up 12 and No. 2 take-up it
Between switching.
The work step of full-automatic removable disk system is as follows:
Step 1: enameled wire total length and the enameled wire operation of each Wire winding shaft are set by programmable controller 5 first
Linear velocity, and guarantee that the correct velocity that enameled wire is run is passed to programmable controller in real time by speed detector in operation
5, programmable controller 5 can carry out the accurate calculating of 9 running speed of take-up motor according to this, and according to this to 9 turns of take-up motor
The control of speed；The Wire winding shaft 11 of No. 1 take-up 12 is set to be in initial standby mode again；
Step 2: system starts running under programmable controller control 5: the take-up dress of take-up 12,1 of starting 1
The normal take-up of Wire winding shaft 11 for setting 12 keeps Wire winding shaft 11 to run linear speed by the enameled wire of setting under the control of variable-frequency governor 6
Degree runs well, such as a state in Fig. 2；
Step 3: starting No. 2 take-ups when the take-up of No. 1 take-up 12 will reach the overall length angle value of setting
13, so that the Wire winding shaft of No. 2 take-ups 13 is got into smooth；
Step 4: then starting removable disk motor 1, removable disk chassis 2 starts to rotate, when rotating to 135 such as b state in Fig. 2
After degree, the running speed of No. 2 take-ups 13 should be synchronous with the enameled wire of No. 1 take-up 12 operation linear velocity；No. 2 receipts at this time
Line apparatus 13 grabs line mechanism action, enameled wire is switched on the Wire winding shaft of No. 2 take-ups 13；Removable disk chassis 2 rotates to
It is positioned when 180 degree, the Wire winding shaft 11 of No. 1 take-up 12 shuts down, and changes empty Wire winding shaft, and No. 2 take-ups 13 continue
Operation, until entering subsequent cycle.
The preferable PLC controller of programmable controller 5 in embodiment, and it is equipped with touch screen 4.
In embodiment, it is additionally provided with combined aural and visual alarm 3, to remind operator during automatic removable disk.
Claims (3)
1. a kind of full automatic disc replacement method of enameled wire admission machine, it is realized by full-automatic removable disk system, full-automatic removable disk
The construction of system is made of removable disk motor, removable disk chassis and two sets of take-ups being arranged symmetrically；Two sets of take-up structures
It makes identical, is referred to as No. 1 take-up and No. 2 take-ups；Take-up construction is by take-up motor, take-up chassis and to grab
Line mechanism is formed, it is characterised in that:
Speed detector corresponding with every set take-up is equipped on removable disk chassis；Each take-up motor is respectively by frequency conversion tune
Fast device control；It further includes programmable controller；The speed detector of take-up is connected to the input of programmable controller
On port, the control switch of the variable-frequency governor of take-up, the control switch of Zhua Xian mechanism and removable disk motor is connected to can
On the output port of programmable controller；Programmable controller controls the transposition movement on removable disk chassis according to the working procedure of setting
It is acted with the line of grabbing automatically of the running speed of take-up, and control Zhua Xian mechanism, to realize two take-up take-ups
Switching between axis；
The work step of full-automatic removable disk system is as follows:
Step 1: the enameled wire total length and enameled wire operation linear speed of each Wire winding shaft are set by programmable controller first
Degree, and guarantee that the correct velocity that enameled wire is run is passed to programmable controller in real time by speed detector in operation, it can
Programmable controller can carry out the accurate calculating of take-up motor running speed according to this, and carry out the control of revolving speed to take-up motor according to this
System；The Wire winding shaft of No. 1 take-up is set to be in initial standby mode again；
Step 2: system starts running under programmable controller control: No. 1 take-up of starting, the take-up of No. 1 take-up
The normal take-up of axis keeps Wire winding shaft to run well by the enameled wire operation linear velocity of setting under variable-frequency governor control；
Step 3: starting No. 2 take-ups when the take-up of No. 1 take-up will reach the overall length angle value of setting, making take-up
Axis gets into smooth；
Step 4: then starting removable disk motor, removable disk chassis starts to rotate, after rotating to 135 degree, the fortune of No. 2 take-ups
Rotary speed should be synchronous with the enameled wire of No. 1 take-up operation linear velocity；No. 2 take-ups grab line mechanism action at this time, will
Enameled wire is switched on the Wire winding shaft of No. 2 take-ups；Removable disk chassis rotates to the position location of 180 degree, No. 1 take-up dress simultaneously
The Wire winding shaft set shuts down, and changes empty Wire winding shaft, and No. 2 take-ups are continued to run until into subsequent cycle.
2. the programmable controller of disc system is PLC controller, and is equipped with touch screen.
3. the full automatic disc replacement method of enameled wire admission machine as described in claim 1, which is characterized in that full automatic removable disk system
System further includes combined aural and visual alarm, to remind operator during automatic removable disk.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201510758063.8A CN105600604B (en) | 2015-11-10 | 2015-11-10 | The full-automatic disc replacement method of enameled wire admission machine |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201510758063.8A CN105600604B (en) | 2015-11-10 | 2015-11-10 | The full-automatic disc replacement method of enameled wire admission machine |
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| Publication Number | Publication Date |
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| CN105600604A CN105600604A (en) | 2016-05-25 |
| CN105600604B true CN105600604B (en) | 2019-01-29 |
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Families Citing this family (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN106292487A (en) * | 2016-08-18 | 2017-01-04 | 安徽威奇电工材料有限公司 | A kind of admission machine online monitoring system |
| CN106744034A (en) * | 2016-12-15 | 2017-05-31 | 鹤山市江磁线缆有限公司 | A kind of automatic Nisc changing device and its operating method |
| CN108163638A (en) * | 2017-12-19 | 2018-06-15 | 苏州市吴江神州双金属线缆有限公司 | For the take-up automatic control system and control method of production of enamel wire |
| CN110775723A (en) * | 2019-11-07 | 2020-02-11 | 徐州领君自动化设备有限公司 | Novel long and short wire switching device of wire winding and rewinding machine |
| CN114477760A (en) * | 2022-01-24 | 2022-05-13 | 江苏南方光纤科技有限公司 | Optical fiber drawing production control method and system and computer readable storage medium |
Family Cites Families (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPS5617868A (en) * | 1979-07-16 | 1981-02-20 | Matsushita Electric Ind Co Ltd | Coil winding apparatus |
| CN2841599Y (en) * | 2005-10-31 | 2006-11-29 | 德阳东佳港机电设备有限公司 | Automatic disk-changing winding device |
| CN202226478U (en) * | 2011-08-24 | 2012-05-23 | 江阴市华方机电科技有限公司 | Automatic disk changing device for parallel double H-shaped wheels |
| CN202542577U (en) * | 2012-04-05 | 2012-11-21 | 毛建省 | Automatic plate changing rimless wire rewinding machine |
| CN102963771B (en) * | 2012-11-22 | 2015-07-01 | 安徽天星光纤通信设备有限公司 | Automatic replacement device of serial line collecting disc |
| CN104261202B (en) * | 2014-09-17 | 2017-07-11 | 绍兴精功机电有限公司 | Carbon fiber automatically continuously winds receipts silk device |
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| PE01 | Entry into force of the registration of the contract for pledge of patent right |
Denomination of invention: Fully automatic disc changing method of enameled wire take-up machine Effective date of registration: 20210628 Granted publication date: 20190129 Pledgee: Shandong Xintai Rural Commercial Bank Co., Ltd Pledgor: SHANDONG SAINT ELECTRIC Co.,Ltd. Registration number: Y2021980005359 |
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