CN105599395B - A kind of manufacture craft of mineral wool - Google Patents

A kind of manufacture craft of mineral wool Download PDF

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Publication number
CN105599395B
CN105599395B CN201610065866.XA CN201610065866A CN105599395B CN 105599395 B CN105599395 B CN 105599395B CN 201610065866 A CN201610065866 A CN 201610065866A CN 105599395 B CN105599395 B CN 105599395B
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China
Prior art keywords
mineral wool
cotton
parts
machine
glass metal
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CN201610065866.XA
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Chinese (zh)
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CN105599395A (en
Inventor
陈希峰
陈威
陈一威
潘文法
李守清
陈建林
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Yihecheng Group Co Ltd
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Yihecheng Group Co Ltd
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Priority to CN201610065866.XA priority Critical patent/CN105599395B/en
Publication of CN105599395A publication Critical patent/CN105599395A/en
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Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B17/00Layered products essentially comprising sheet glass, or glass, slag, or like fibres
    • B32B17/02Layered products essentially comprising sheet glass, or glass, slag, or like fibres in the form of fibres or filaments
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B17/00Layered products essentially comprising sheet glass, or glass, slag, or like fibres
    • B32B17/06Layered products essentially comprising sheet glass, or glass, slag, or like fibres comprising glass as the main or only constituent of a layer, next to another layer of a specific material
    • B32B17/067Layered products essentially comprising sheet glass, or glass, slag, or like fibres comprising glass as the main or only constituent of a layer, next to another layer of a specific material of fibres or filaments
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B37/00Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding
    • B32B37/02Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding characterised by a sequence of laminating steps, e.g. by adding new layers at consecutive laminating stations
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B37/00Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding
    • B32B37/10Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding characterised by the pressing technique, e.g. using action of vacuum or fluid pressure
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B5/00Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts
    • B32B5/22Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts characterised by the presence of two or more layers which are next to each other and are fibrous, filamentary, formed of particles or foamed
    • B32B5/24Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts characterised by the presence of two or more layers which are next to each other and are fibrous, filamentary, formed of particles or foamed one layer being a fibrous or filamentary layer
    • B32B5/26Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts characterised by the presence of two or more layers which are next to each other and are fibrous, filamentary, formed of particles or foamed one layer being a fibrous or filamentary layer another layer next to it also being fibrous or filamentary
    • DTEXTILES; PAPER
    • D04BRAIDING; LACE-MAKING; KNITTING; TRIMMINGS; NON-WOVEN FABRICS
    • D04HMAKING TEXTILE FABRICS, e.g. FROM FIBRES OR FILAMENTARY MATERIAL; FABRICS MADE BY SUCH PROCESSES OR APPARATUS, e.g. FELTS, NON-WOVEN FABRICS; COTTON-WOOL; WADDING ; NON-WOVEN FABRICS FROM STAPLE FIBRES, FILAMENTS OR YARNS, BONDED WITH AT LEAST ONE WEB-LIKE MATERIAL DURING THEIR CONSOLIDATION
    • D04H1/00Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres
    • D04H1/40Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres from fleeces or layers composed of fibres without existing or potential cohesive properties
    • D04H1/42Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres from fleeces or layers composed of fibres without existing or potential cohesive properties characterised by the use of certain kinds of fibres insofar as this use has no preponderant influence on the consolidation of the fleece
    • D04H1/4209Inorganic fibres
    • D04H1/4218Glass fibres
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B2250/00Layers arrangement
    • B32B2250/20All layers being fibrous or filamentary
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B2262/00Composition or structural features of fibres which form a fibrous or filamentary layer or are present as additives
    • B32B2262/10Inorganic fibres
    • B32B2262/101Glass fibres

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  • Physics & Mathematics (AREA)
  • Fluid Mechanics (AREA)
  • Chemical & Material Sciences (AREA)
  • Inorganic Chemistry (AREA)
  • Engineering & Computer Science (AREA)
  • Textile Engineering (AREA)
  • Processing Of Solid Wastes (AREA)
  • Building Environments (AREA)

Abstract

The present invention provides a kind of manufacture craft of mineral wool, is made of following steps:1) cullet are reclaimed, it is cleaned and smashed to pieces;Dispensing:The cullet smashed to pieces are mixed with the raw material of following parts by weight, wherein, 12~15 parts of soda ash;MnO210~15 part, Cr2O316~18 part, 30 40 parts of changbaiite, 12 15 parts of lime stone;2) above-mentioned batch is founded, obtains uniform, milky glass metal;3) configuration binding agent and hydrophober;4) glass metal is into fibre:By step 2) glass metal fibrosis, obtain mineral wool and spray binding agent and hydrophober;5) cotton is collected:The fiber thrown away is collected to be dried on the collection web of cotton collecting machine;6) cotton is spread:Utilize the loose mineral wool layer of pendulum bob machine formation multilayer;7) cotton is pressed:By the loose mineral wool layer by three-dimensional pressure cotton machine compacting;8) solidify:The consolidation mineral wool body feeding curing oven solidification that will be pressed by three-dimensional pressure cotton machine, forms the three-dimensional overall structure with interlayer bridging arrangement;9) repair:Glass wool material is trimmed to by specification.

Description

A kind of manufacture craft of mineral wool
Technical field
The present invention relates to the preparation method of mineral wool, specifically, it is related to a kind of manufacture craft of mineral wool.
Background technology
Mineral wool is a kind of inorganic material, is the fiber assembly being made using natural minerals rock as raw material.In the market General mineral wool is made based on basalt, and outward appearance is from pale yellow or yellow to brown.
Existing mineral wool manufacturing process is related to the fiber that the magma that ore is fed into melting blows silk formation, passes through pendulum Hammer elaborates to form loose compound glass cotton layer, and upper lower compression roller of this compound glass cotton through over-pressed cotton machine enters by compacting Curing oven solidifies, and forms glass wool product.The simple glass cotton being made by this technique only has two in a thickness direction Dimension stacking, without being crosslinked occlusion, therefore peel strength is very low, when as construction material, also needs to if necessary in thickness side Further fixed using workpiece such as rivets upwards, so that construction process and material lifetime are influenceed, and it is this fixed to fastening Also influence is caused on the practical effect of mineral wool, for example, have impact on its isolation performance.
The content of the invention
To achieve these goals, the present invention provides a kind of manufacture craft of mineral wool, it is made of following steps:
1) cullet are reclaimed, it is cleaned and smashed to pieces;Dispensing:By the cullet smashed to pieces and the original of following parts by weight Material mixing, wherein, 12~15 parts of soda ash;MnO210~15 part, Cr2O316~18 part, 30-40 parts of changbaiite, lime stone 12-15 Part;
2) above-mentioned batch is founded, obtains uniform, milky glass metal;
3) configuration binding agent and hydrophober;
4) glass metal is into fibre:By step 2) glass metal fibrosis, obtain mineral wool and spray binding agent and hydrophober;
5) cotton is collected:The fiber thrown away is collected to be dried on the collection web of cotton collecting machine;
6) cotton is spread:Utilize the loose mineral wool layer of pendulum bob machine formation multilayer;
7) cotton is pressed:By the loose mineral wool layer by three-dimensional pressure cotton machine compacting;
8) solidify:The consolidation mineral wool body feeding curing oven solidification that will be pressed by three-dimensional pressure cotton machine, being formed has interlayer The three-dimensional overall structure of bridging arrangement;
9) repair:Glass wool material is trimmed to by specification.
The present invention mineral wool manufacture craft, the step 4) used in the time be 5-6 hours.
The manufacture craft of the mineral wool of the present invention, is flexibly used by recipe configuration, and the mineral wool made Manufacture craft can re-start industrial again, and realization is recycled, and has both added industry benefit, decreases pollution.
Embodiment
Illustrate embodiments of the invention below.The element and feature described in one embodiment of the invention can be with The element and feature shown in one or more embodiments is combined.It should be noted that for purposes of clarity, being saved in explanation The expression and description of part unrelated to the invention, known to persons of ordinary skill in the art or processing are omited.
The present invention provides a kind of manufacture craft of mineral wool, it is made of following steps:
1) cullet are reclaimed, it is cleaned and smashed to pieces;Dispensing:By the cullet smashed to pieces and the original of following parts by weight Material mixing, wherein, 12~15 parts of soda ash;MnO210~15 part, Cr2O316~18 part, 30-40 parts of changbaiite, lime stone 12-15 Part;
2) above-mentioned batch is founded, obtains uniform, milky glass metal;
3) configuration binding agent and hydrophober;
4) glass metal is into fibre:By step 2) glass metal fibrosis, obtain mineral wool and spray binding agent and hydrophober;
5) cotton is collected:The fiber thrown away is collected to be dried on the collection web of cotton collecting machine;
6) cotton is spread:Utilize the loose mineral wool layer of pendulum bob machine formation multilayer;
7) cotton is pressed:By the loose mineral wool layer by three-dimensional pressure cotton machine compacting;
8) solidify:The consolidation mineral wool body feeding curing oven solidification that will be pressed by three-dimensional pressure cotton machine, being formed has interlayer The three-dimensional overall structure of bridging arrangement;
9) repair:Glass wool material is trimmed to by specification.
The present invention mineral wool manufacture craft, the step 4) used in the time be 5-6 hours.
Embodiment 1:
A kind of manufacture craft of mineral wool, is made of following steps:
1) dispensing:Formed the raw material mixed powder of following parts by weight is broken into stove raw material:15 parts of soda ash, MnO215 parts, Cr2O318 parts, 40 parts of changbaiite, 15 parts of lime stone;
2) above-mentioned batch is founded, obtains uniform, milky glass metal;
3) configuration binding agent and hydrophober;
4) glass metal is into fibre:By step 2) glass metal fibrosis, obtain mineral wool and spray binding agent and hydrophober;
5) cotton is collected:The fiber thrown away is collected to be dried on the collection web of cotton collecting machine;
6) cotton is spread:Utilize the loose mineral wool layer of pendulum bob machine formation multilayer;
7) cotton is pressed:By the loose mineral wool layer by three-dimensional pressure cotton machine compacting;
8) solidify:The consolidation mineral wool body feeding curing oven solidification that will be pressed by three-dimensional pressure cotton machine, being formed has interlayer The three-dimensional overall structure of bridging arrangement;
9) repair:Glass wool material is trimmed to by specification.
The present invention mineral wool manufacture craft, the step 4) used in the time be 6 hours.
Embodiment 2
A kind of manufacture craft of mineral wool, is made of following steps:
1) dispensing:Formed the raw material mixed powder of following parts by weight is broken into stove raw material:12 parts of soda ash, MnO210 parts, Cr2O316 parts, 30 parts of changbaiite, 12 parts of lime stone;
2) above-mentioned batch is founded, obtains uniform, milky glass metal;
3) configuration binding agent and hydrophober;
4) glass metal is into fibre:By step 2) glass metal fibrosis, obtain mineral wool and spray binding agent and hydrophober;
5) cotton is collected:The fiber thrown away is collected to be dried on the collection web of cotton collecting machine;
6) cotton is spread:Utilize the loose mineral wool layer of pendulum bob machine formation multilayer;
7) cotton is pressed:By the loose mineral wool layer by three-dimensional pressure cotton machine compacting;
8) solidify:The consolidation mineral wool body feeding curing oven solidification that will be pressed by three-dimensional pressure cotton machine, being formed has interlayer The three-dimensional overall structure of bridging arrangement;
9) repair:Glass wool material is trimmed to by specification.
The present invention mineral wool manufacture craft, the step 4) used in the time be 5 hours.
The present invention mineral wool manufacture craft, can by ferrotianium stone, Green Dragon stone, lime stone, slag, the material of coke, Flexibly used by recipe configuration, and the manufacture craft for the mineral wool made can re-start industrial, and realization is followed Ring is utilized, and had both been added industry benefit, and had been decreased pollution.
Although the present invention and its advantage has been described in detail it should be appreciated that without departing from by appended claim Various changes can be carried out in the case of the spirit and scope of the present invention limited, substitutes and converts.Moreover, the model of the application Enclose the process described by specification of being not limited only to, equipment, means, the specific embodiment of method and steps.In the art is common Technical staff be will readily appreciate that from the disclosure, and execution and corresponding reality described herein can be used according to the present invention Apply the essentially identical function of example or obtain process essentially identical with it result, existing and that future is to be developed, equipment, Means, method or step.Therefore, appended claim includes such process, equipment, hand in the range of being directed at them Section, method or step.

Claims (1)

1. a kind of manufacture craft of mineral wool, it is characterised in that be made of following steps:
1) cullet are reclaimed, it is cleaned and smashed to pieces;Dispensing:The cullet smashed to pieces and the raw material of following parts by weight are mixed Close, wherein, 12~15 parts of soda ash;MnO210~15 parts, Cr2O316~18 parts, 30-40 parts of changbaiite, 12-15 parts of lime stone;
2) above-mentioned batch is founded, obtains uniform, milky glass metal;
3) configuration binding agent and hydrophober;
4) glass metal is into fibre:By step 2) glass metal fibrosis, obtain mineral wool and spray binding agent and hydrophober;It is used Time is 5-6 hours;
5) cotton is collected:The fiber thrown away is collected to be dried on the collection web of cotton collecting machine;
6) cotton is spread:Utilize the loose mineral wool layer of pendulum bob machine formation multilayer;
7) cotton is pressed:By the loose mineral wool layer by three-dimensional pressure cotton machine compacting;
8) solidify:The consolidation mineral wool body feeding curing oven solidification that will be pressed by three-dimensional pressure cotton machine, being formed has interlayer overlap joint The three-dimensional overall structure of structure;
9) repair:Glass wool material is trimmed to by specification.
CN201610065866.XA 2016-02-01 2016-02-01 A kind of manufacture craft of mineral wool Active CN105599395B (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN201610065866.XA CN105599395B (en) 2016-02-01 2016-02-01 A kind of manufacture craft of mineral wool

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Application Number Priority Date Filing Date Title
CN201610065866.XA CN105599395B (en) 2016-02-01 2016-02-01 A kind of manufacture craft of mineral wool

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CN105599395B true CN105599395B (en) 2017-09-12

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Family Cites Families (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN101857394B (en) * 2010-05-11 2012-07-11 太仓宏大方圆电气有限公司 Production method of superfine glass wool product
CN104445908B (en) * 2014-12-15 2017-09-19 广德施可达岩棉股份有限公司 The manufacture method of rock wool material

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