CN105598626A - Automatic tailor-welding tool for reel sprinkler reel wing plate - Google Patents
Automatic tailor-welding tool for reel sprinkler reel wing plate Download PDFInfo
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- CN105598626A CN105598626A CN201610092693.0A CN201610092693A CN105598626A CN 105598626 A CN105598626 A CN 105598626A CN 201610092693 A CN201610092693 A CN 201610092693A CN 105598626 A CN105598626 A CN 105598626A
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- reel
- wing plate
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- sprinkler
- supporting plate
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- 238000003466 welding Methods 0.000 title claims abstract description 66
- 230000007246 mechanism Effects 0.000 claims description 64
- 238000009713 electroplating Methods 0.000 claims description 32
- 239000012530 fluid Substances 0.000 claims description 7
- 238000010276 construction Methods 0.000 claims description 4
- 230000005662 electromechanics Effects 0.000 claims description 3
- 238000004519 manufacturing process Methods 0.000 abstract description 11
- 230000007306 turnover Effects 0.000 abstract description 7
- 230000002262 irrigation Effects 0.000 description 13
- 238000003973 irrigation Methods 0.000 description 13
- 238000000034 method Methods 0.000 description 9
- 230000008569 process Effects 0.000 description 8
- 230000006872 improvement Effects 0.000 description 6
- 230000009471 action Effects 0.000 description 4
- 230000006835 compression Effects 0.000 description 3
- 238000007906 compression Methods 0.000 description 3
- 230000000694 effects Effects 0.000 description 3
- 238000005516 engineering process Methods 0.000 description 2
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 2
- 230000004308 accommodation Effects 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 239000008398 formation water Substances 0.000 description 1
- 238000002347 injection Methods 0.000 description 1
- 239000007924 injection Substances 0.000 description 1
- 238000009434 installation Methods 0.000 description 1
- 239000003621 irrigation water Substances 0.000 description 1
- 230000036651 mood Effects 0.000 description 1
- 238000012797 qualification Methods 0.000 description 1
- 229910000679 solder Inorganic materials 0.000 description 1
- 239000007921 spray Substances 0.000 description 1
Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K37/00—Auxiliary devices or processes, not specially adapted for a procedure covered by only one of the other main groups of this subclass
- B23K37/02—Carriages for supporting the welding or cutting element
- B23K37/0252—Steering means
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K37/00—Auxiliary devices or processes, not specially adapted for a procedure covered by only one of the other main groups of this subclass
- B23K37/04—Auxiliary devices or processes, not specially adapted for a procedure covered by only one of the other main groups of this subclass for holding or positioning work
- B23K37/0426—Fixtures for other work
- B23K37/0435—Clamps
- B23K37/0443—Jigs
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K37/00—Auxiliary devices or processes, not specially adapted for a procedure covered by only one of the other main groups of this subclass
- B23K37/04—Auxiliary devices or processes, not specially adapted for a procedure covered by only one of the other main groups of this subclass for holding or positioning work
- B23K37/047—Auxiliary devices or processes, not specially adapted for a procedure covered by only one of the other main groups of this subclass for holding or positioning work moving work to adjust its position between soldering, welding or cutting steps
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- Physics & Mathematics (AREA)
- Optics & Photonics (AREA)
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Butt Welding And Welding Of Specific Article (AREA)
Abstract
The invention discloses an automatic tailor-welding tool for a reel sprinkler reel wing plate. The automatic tailor-welding tool comprises a supporting underbed (1), turnover shafts (2), a workpiece supporting part (3), a welding mechanical arm (4) and an electric control device (5), wherein the supporting underbed is fixedly installed on the ground, the turnover shafts are installed on the inner side faces of the upper portion of the supporting underbed, and at least one turnover shaft is provided with a turnover driving device (21); the two ends of the workpiece supporting part are fixedly connected with the turnover shafts respectively, the workpiece supporting part comprises a workpiece supporting plate (31) of a flat plate structure, multiple pressing devices (32), multiple locating devices (33) and a hollow groove-type structure are arranged on the upper surface of the workpiece supporting plate, and the electric control device comprises an industrial control computer. The automatic tailor-welding tool for the reel sprinkler reel wing plate can achieve automatic operation, the influence on production schedule of reel wing plate by human factors is reduced, production efficiency is high, and meanwhile the tailor-welding quality of the reel wing plate can be ensured.
Description
Technical field
The present invention relates to a kind of tailor-welding tool, specifically a kind of automatic butt welding frock of sprinkler with reel reel wing plate, belongs to sprinkling irrigation equipment equipment technology field.
Background technology
Sprinkling irrigation is to utilize the special equipments such as shower nozzle that pressure water is sprayed onto in the air, and formation water droplet is fallen the irrigation method of ground spray and filling surface and crop surface, and irrigation sprinkler claims again sprayirrigation, sprinkling irrigation unit, the special equipment that sprinkling irrigation adopts.
Reel sprinkling irrigation machine is one more common in irrigation sprinkler, that traction PE pipe is wrapped on capstan winch, utilizes Irrigation Pressure water-driven gearbox to drive capstan winch rotation, and draw the irrigation machinery of shower nozzle car automated movement and sprinkling, sprinkler with reel can be irrigated large-area farmland, also can be according to the size of shower nozzle control injection flow rate, to meet the different requirements of user to the sprinkling irrigation water yield, it is the sprinkling irrigation equipment that farmland water-saving irrigation is selected conventionally.
The reel of reel sprinkling irrigation machine is generally erected on support underframe by bracing frame, generally include cylindrical shell and be arranged on cylindrical shell two ends for form the wing plate of PE pipe spatial accommodation and support cylindrical shell and rotation of reel axle on cylindrical shell, wing plate is disc-shaped structure normally, in prior art, wing plate is generally and alleviates reel overall weight employing hollow frame structure, as shown in Figure 1, be that wing plate generally comprises brace rod, centring ring, backplate and center brace panel, multiple brace rods arrange along centring ring radial direction, be welded and fixed with centring ring and the center brace panel that is positioned at centring ring center along centring ring circumferencial direction is uniform, the backplate of multiple sector structures is uniform and centring ring along the circumferential direction, brace rod and center brace panel are welded and fixed, brace rod, centring ring, backplate and center brace panel surround frame structure jointly, owing to all having weld seam on the medial surface of wing plate and lateral surface, and it is more that lateral surface welds the weld seam of fan-shaped backplate, therefore this hollow frame structure is spelled point and welding for preventing that welding deformation from need to repeatedly overturn conventionally in spelling point and welding process, conventionally adopt manual operation welding, there is following defect in this traditional processing mode:
1. wing plate overturns in spelling point and welding process, the wing plate workpiece that size is little, quality is light adopts artificial upset conventionally, the wing plate workpiece that size is large, quality is large need adopt crane gear to overturn conventionally, switching process operating personnel not only labour intensity are large, and wing plate workpiece has the risk of the distortion of colliding with in switching process;
2. manually spell a little and welding operation owing to adopting, therefore operating personnel's the human factor such as sense of responsibility, mood is larger on the impact of manufacturing schedule, and automation degree of equipment is low, and utilization rate of equipment and installations is low, and production capacity can not ensure;
3. artificial spell point, technical ability and the qualification of welding operation to operating personnel had relatively high expectations, multiple operating personnel's skilled operation degree is uneven is also affecting manufacturing schedule in varying degrees, and easily causes unstable product quality.
Summary of the invention
For the problems referred to above, the invention provides a kind of sprinkler with reel reel wing plate automatic butt welding frock, can realize automation mechanized operation, reduce the impact of human factor on reel wing plate manufacturing schedule, production efficiency is high, can ensure the welding quality of reel wing plate simultaneously.
For achieving the above object, this sprinkler with reel reel wing plate automatic butt welding frock comprises support underframe, trip shaft, workpiece support parts, electroplating equipment wielding machine arm and electric control gear;
It is two that described support underframe is symmetrical arranged, be fixedly installed in ground;
Described trip shaft is set to two, and two trip shafts arrange with one heart, and one end of two trip shafts is arranged on the upper inner face of support underframe by bearing block, and at least one trip shaft is provided with and is arranged on support underframe or ground overturning drive device;
The two ends of described workpiece support parts are fixedly connected with the other end of trip shaft respectively, comprise the workpiece supporting plate of disk slab construction, on the upper surface of workpiece supporting plate, be along the circumferential direction provided with multiple hold down gags and positioner, hold down gag comprises the supporting seat being fixedly mounted on workpiece supporting plate, be arranged on the pushing handle telescopic control mechanism on supporting seat and be arranged on the pressure head on pushing handle telescopic control mechanism telescopic end, positioner comprises centring ring detent mechanism, brace rod detent mechanism, backplate detent mechanism and center support board positioning mechanism, on workpiece supporting plate, the position of corresponding wing plate lateral surface weld seam is also provided with the trench structure of hollow out,
Described electroplating equipment wielding machine arm fixedly mounts on the ground or on support underframe, comprises coordinate control mechanism and the welding gun that is arranged on end;
Described electric control gear comprises industrial control computer, electric power loop, spelling point control loop, upset control loop and welding control loop, and industrial control computer is electrically connected with overturning drive device and electroplating equipment wielding machine arm respectively.
As preferred version of the present invention, described workpiece support parts also comprise support frame, support frame is the frame type structure of hollow, and described workpiece supporting plate is arranged on the center of carriage frame-saw type inside configuration and workpiece supporting plate and is installed and be connected with support frame by rotary drive mechanism.
As one embodiment of the present invention, the rotary drive mechanism of described overturning drive device and workpiece support parts includes motor and gearbox, the output shaft of motor is fixedly connected with the power shaft of gearbox respectively, the output shaft of the gearbox of overturning drive device is connected with trip shaft by bindiny mechanism, and the output shaft of the gearbox of the rotary drive mechanism of workpiece support parts is connected with the center of workpiece supporting plate by bindiny mechanism; The industrial control computer of described electric control gear is connected with the electric electromechanics of the rotary drive mechanism of overturning drive device and workpiece support parts respectively.
As another embodiment of the invention, this sprinkler with reel reel wing plate automatic butt welding frock also comprises hydraulic power unit, hydraulic power unit comprises control valve group, the rotary drive mechanism of described overturning drive device and workpiece support parts includes hydraulic motor, the control valve group of hydraulic power unit is connected with hydraulic motor by fluid pressure line respectively, the output shaft of the hydraulic motor of overturning drive device is connected with trip shaft by bindiny mechanism, the output shaft of the hydraulic motor of the rotary drive mechanism of workpiece support parts is connected with the center of workpiece supporting plate by bindiny mechanism, the industrial control computer of described electric control gear is electrically connected with hydraulic power unit and control valve group.
Scheme as a further improvement on the present invention, the pushing handle telescopic control mechanism of described hold down gag is hydraulic cylinder, hydraulic cylinder is connected with the control valve group of hydraulic power unit by fluid pressure line.
Scheme as a further improvement on the present invention, this sprinkler with reel reel wing plate automatic butt welding frock also comprises pressure gas source, pressure gas source comprises control valve group, the pushing handle telescopic control mechanism of described hold down gag is cylinder, cylinder is connected with the control valve group of pressure gas source by gas circuit pipeline, and the industrial control computer of described electric control gear is electrically connected with the control valve group of pressure gas source.
Scheme as a further improvement on the present invention, the welding gun on described electroplating equipment wielding machine arm is provided with range sensor, and described range sensor is electrically connected with the industrial control computer of described electric control gear.
Compared with prior art, this sprinkler with reel reel wing plate automatic butt welding frock is to put a datum level using the upper surface of the workpiece supporting plate of level as spelling, utilize positioner and hold down gag by each position components of wing plate workpiece and be pressed on the accurate location location that can ensure to spell each parts before point on the upper surface of workpiece supporting plate, when spelling point or welding, can make workpiece support section part overturn 180 ° along the axis that drives trip shaft by controlling overturning drive device, realize turning over of workpiece support parts, and then realization reduces operating personnel's labour intensity, prevent the distortion of colliding with of wing plate workpiece, because the position of corresponding wing plate lateral surface weld seam on workpiece supporting plate is also provided with the trench structure of hollow out, therefore can the position of need welding be spelled a little or be welded from the hollow out trench structure at the workpiece supporting plate back side, do not need after dismounting, wing plate workpiece to be turn over, the efficiency of spelling point and welding is higher, owing to being provided with electroplating equipment wielding machine arm and electric control gear, therefore can realize automatic spelling point and welding by industrial control computer according to the action of setting program control electroplating equipment wielding machine arm, not only can reduce impact, the production efficiency of human factor on reel wing plate manufacturing schedule high, and can ensure the welding quality of reel wing plate, be specially adapted to spelling point and the welding sequence of sprinkler with reel reel wing plate.
Brief description of the drawings
Fig. 1 is the structural representation of sprinkler with reel reel wing plate;
Fig. 2 is structural representation of the present invention.
In figure: 1, support underframe, 2, trip shaft, 21, overturning drive device, 3, workpiece support parts, 31, workpiece supporting plate, 32, hold down gag, 33, positioner, 34, support frame, 4, electroplating equipment wielding machine arm, 5, electric control gear.
Detailed description of the invention
Below in conjunction with accompanying drawing, the present invention will be further described.
As shown in Figure 2, this sprinkler with reel reel wing plate automatic butt welding frock comprises support underframe 1, trip shaft 2, workpiece support parts 3, electroplating equipment wielding machine arm 4 and electric control gear 5.
It is two that described support underframe 1 is symmetrical arranged, be fixedly installed in ground.
Described trip shaft 2 is set to two, two trip shafts 2 arrange with one heart, one end of two trip shafts 2 is arranged on the upper inner face of support underframe 1 by bearing block, at least one trip shaft 2 is provided with and is arranged on support underframe 1 or ground overturning drive device 21, and overturning drive device 21 can drive trip shaft 2 along rotating within the scope of at least 180 °, its axis.
The two ends of described workpiece support parts 3 are fixedly connected with the other end of trip shaft 2 respectively, comprise the workpiece supporting plate 31 of disk slab construction, on the upper surface of workpiece supporting plate 31, be along the circumferential direction provided with multiple hold down gag 32 and positioner 33, hold down gag 32 comprises the supporting seat being fixedly mounted on workpiece supporting plate 31, be arranged on the pushing handle telescopic control mechanism on supporting seat and be arranged on the pressure head on pushing handle telescopic control mechanism telescopic end, positioner 33 comprises the centring ring detent mechanism for centring ring being carried out to location, position, for brace rod being carried out to the brace rod detent mechanism of location, position, for backplate is carried out to the backplate detent mechanism of location, position and for center brace panel being carried out to the center support board positioning mechanism of location, position, on workpiece supporting plate 31, on corresponding wing plate lateral surface, the position of weld seam is also provided with the trench structure of hollow out.
Described electroplating equipment wielding machine arm 4 fixedly mount on the ground or support underframe 1 on, comprise coordinate control mechanism and be arranged on the welding gun of end, coordinate control mechanism can control electroplating equipment wielding machine arm 4 and move the welding gun that makes to be arranged on electroplating equipment wielding machine arm 4 and spell a little and weld near wing plate workpiece.
Described electric control gear 5 comprises industrial control computer, electric power loop, spelling point control loop, upset control loop and welding control loop, and industrial control computer is electrically connected with overturning drive device 21 and electroplating equipment wielding machine arm 4 respectively.
This sprinkler with reel reel wing plate automatic butt welding frock before use, above the upper surface of the workpiece supporting plate 31 of slab construction is positioned at, in horizontal original state, the original state of hold down gag 32 in being totally released, electroplating equipment wielding machine arm 4 is positioned at the initial position away from working region.
In use, using the upper surface of the workpiece supporting plate 31 of level as datum level, first by the backplate of multiple sector structures of wing plate along the circumferential direction on the uniform upper surface that is placed on workpiece supporting plate 31, and carry out location, position by backplate detent mechanism, brace rod is placed on to the position between backplate successively, and carry out location, position and compression by brace rod detent mechanism and hold down gag 32, center brace panel is placed on to center, and carry out location, position and compression by center support board positioning mechanism and hold down gag 32, finally centring ring is placed on to position, outer ring, and carry out location, position and compression by centring ring detent mechanism and hold down gag 32, complete the entirety location of wing plate workpiece and compress, open the power supply of electric control gear 5, after starting working in spelling point control loop, industrial control computer control electroplating equipment wielding machine arm 4 makes to be arranged on welding gun on electroplating equipment wielding machine arm 4 and moves to the dead-center position of the wing plate workpiece of program setting according to setting program action, then industrial control computer control electroplating equipment wielding machine arm 4 knee-actions carry out striking and spell a little, then next position, operating point that industrial control computer control electroplating equipment wielding machine arm 4 moves to the wing plate workpiece of program setting is continued striking and spells a little, the like, after completing striking and spell point to last position, operating point of the wing plate workpiece of program setting, complete the spelling point work of wing plate medial surface, electroplating equipment wielding machine arm 4 moves to initial position,
Upset control loop is started working, 21 actions of industrial control computer control overturning drive device make workpiece support parts 3 overturn 180 ° along the axis that drives trip shaft 2, the baseplane of workpiece supporting plate 31 is positioned at top, described in the same, industrial control computer control electroplating equipment wielding machine arm 4 has moved the spelling point work of wing plate lateral surface;
Welding control loop is started working, industrial control computer moves wing plate workpiece is welded according to the seam track control electroplating equipment wielding machine arm 4 of program setting, in welding process industrial control computer according to program setting overturn in good time workpiece support parts 3 to the angle of program setting to carry out the welding of fillet in parallel shear and to prevent welding deformation, during to the seam track end of the wing plate workpiece of program setting, complete the integral solder work of wing plate medial surface and lateral surface, electroplating equipment wielding machine arm 4 moves to initial position, after unclamping hold down gag 32, wing plate assembly entirety can be taken off or hung out.
Described electroplating equipment wielding machine arm 4 can adopt the multi-joint mechanical arm that scope of activities is larger, also can adopt the joint mechanical arm that scope of activities is less, because the former build is large, it is large to take up room, and the former accurate coordinate control is more difficult with respect to the latter, the former wants expensive a lot, uneconomical with respect to the latter simultaneously, therefore preferred the latter,, as preferred version of the present invention, described electroplating equipment wielding machine arm 4 is joint mechanical arms that scope of activities is less; Described workpiece support parts 3 also comprise support frame 34, support frame 34 is frame type structures of hollow, described workpiece supporting plate 31 is arranged on the center of support frame 34 frame type inside configuration and workpiece supporting plate 31 and is installed and be connected with support frame 34 by rotary drive mechanism, and rotary drive mechanism can drive workpiece supporting plate 31Yan Qi center to do circumference and rotatablely move; Spell in means of spot welds process and drive workpiece supporting plate 31 to rotate the Fixed Point Operation that can realize electroplating equipment wielding machine arm 4 by industrial control computer control rotary drive mechanism, and then realize less taking up room and accurate coordinate control.
Because electronic control is easy to realize, therefore as one embodiment of the present invention, described overturning drive device 21 and the rotary drive mechanism of workpiece support parts 3 include motor and gearbox, the output shaft of motor is fixedly connected with the power shaft of gearbox respectively, the output shaft of the gearbox of overturning drive device 21 is connected with trip shaft 2 by bindiny mechanism, the output shaft of the gearbox of the rotary drive mechanism of workpiece support parts 3 is connected with the center of workpiece supporting plate 31 by bindiny mechanism, the industrial control computer of described electric control gear 5 is connected with the electric electromechanics of the rotary drive mechanism of overturning drive device 21 and workpiece support parts 3 respectively, can realize the upset of workpiece support parts 3 and the rotation of workpiece supporting plate 31 by the rotating of industrial control computer control motor.
Because hydraulic control has higher stable power output, be beneficial to the heavier workpiece support parts 3 of integrated overturn, rotate the moving gripper shoe 34 of heavier carrying wing plate workpiece, and can prevent the overload of motor, therefore as another embodiment of the invention, this sprinkler with reel reel wing plate automatic butt welding frock also comprises hydraulic power unit, hydraulic power unit comprises control valve group, described overturning drive device 21 and the rotary drive mechanism of workpiece support parts 3 include hydraulic motor, the control valve group of hydraulic power unit is connected with hydraulic motor by fluid pressure line respectively, the output shaft of the hydraulic motor of overturning drive device 21 is connected with trip shaft 2 by bindiny mechanism, the output shaft of the hydraulic motor of the rotary drive mechanism of workpiece support parts 3 is connected with the center of workpiece supporting plate 31 by bindiny mechanism, the industrial control computer of described electric control gear 5 is electrically connected with hydraulic power unit and control valve group, by industrial control computer control hydraulic power unit and the work of control valve group and then realize 3 upsets of fluid motor-driven workpiece support parts and workpiece supporting plate 31 rotates.
In order to alleviate operating personnel's labour intensity in spelling point operation process, scheme as a further improvement on the present invention, the pushing handle telescopic control mechanism of described hold down gag 32 is hydraulic cylinders, hydraulic cylinder is connected with the control valve group of hydraulic power unit by fluid pressure line, realizes and compresses wing plate workpiece, alleviates operating personnel's labour intensity by industrial control computer control hydraulic power unit and the work of control valve group.
Because air pressure control has swift feature, and compress wing plate workpiece and conventionally do not need too large strength, therefore scheme as a further improvement on the present invention, this sprinkler with reel reel wing plate automatic butt welding frock also comprises pressure gas source, pressure gas source comprises control valve group, the pushing handle telescopic control mechanism of described hold down gag 32 is cylinders, cylinder is connected with the control valve group of pressure gas source by gas circuit pipeline, the industrial control computer of described electric control gear 5 is electrically connected with the control valve group of pressure gas source, realize and compress wing plate workpiece by industrial control computer controlled pressure source of the gas and the work of control valve group, alleviate operating personnel's labour intensity.
In order to realize command range more accurately, wing plate workpiece is carried out to striking spelling point and welding, scheme as a further improvement on the present invention, welding gun on described electroplating equipment wielding machine arm 4 is provided with range sensor, described range sensor is electrically connected with the industrial control computer of described electric control gear 5, in the process that electroplating equipment wielding machine arm 4 moves, industrial control computer can accurately control by the feedback information of range sensor the distance that welding gun moves up and down, and then realizes more accurately wing plate workpiece is carried out to striking spelling point and welding.
This sprinkler with reel reel wing plate automatic butt welding frock is to put a datum level using the upper surface of the workpiece supporting plate 31 of level as spelling, utilize positioner 33 and hold down gag 32 by each position components of wing plate workpiece and be pressed on the accurate location location that can ensure to spell each parts before point on the upper surface of workpiece supporting plate 31, spelling point or when welding can make workpiece support section part 3 along 180 ° of axis upsets that drive trip shafts 2 by controlling overturning drive device 21, realize turning over of workpiece support parts 3, and then realization reduces operating personnel's labour intensity, prevent the distortion of colliding with of wing plate workpiece, because the position of corresponding wing plate lateral surface weld seam on workpiece supporting plate 31 is also provided with the trench structure of hollow out, therefore can the position of need welding be spelled a little or be welded from the hollow out trench structure at workpiece supporting plate 31 back sides, do not need after dismounting, wing plate workpiece to be turn over, the efficiency of spelling point and welding is higher, owing to being provided with electroplating equipment wielding machine arm 4 and electric control gear 5, therefore can realize automatic spelling point and welding by industrial control computer according to the action of setting program control electroplating equipment wielding machine arm 4, not only can reduce impact, the production efficiency of human factor on reel wing plate manufacturing schedule high, and can ensure the welding quality of reel wing plate, be specially adapted to spelling point and the welding sequence of sprinkler with reel reel wing plate.
Claims (7)
1. a sprinkler with reel reel wing plate automatic butt welding frock, is characterized in that, comprises support underframe (1), trip shaft (2), workpiece support parts (3), electroplating equipment wielding machine arm (4) and electric control gear (5);
It is two that described support underframe (1) is symmetrical arranged, be fixedly installed in ground;
Described trip shaft (2) is set to two, two trip shafts (2) arrange with one heart, one end of two trip shafts (2) is arranged on the upper inner face of support underframe (1) by bearing block, at least one trip shaft (2) is provided with and is arranged on support underframe (1) or ground overturning drive device (21);
The two ends of described workpiece support parts (3) are fixedly connected with the other end of trip shaft (2) respectively, comprise the workpiece supporting plate (31) of disk slab construction, on the upper surface of workpiece supporting plate (31), be along the circumferential direction provided with multiple hold down gag (32) and positioner (33), hold down gag (32) comprises the supporting seat being fixedly mounted on workpiece supporting plate (31), be arranged on the pushing handle telescopic control mechanism on supporting seat and be arranged on the pressure head on pushing handle telescopic control mechanism telescopic end, positioner (33) comprises centring ring detent mechanism, brace rod detent mechanism, backplate detent mechanism and center support board positioning mechanism, the position of the upper corresponding wing plate lateral surface weld seam of workpiece supporting plate (31) is also provided with the trench structure of hollow out,
Described electroplating equipment wielding machine arm (4) fixedly mounts on the ground or support underframe (1) is gone up, and comprises coordinate control mechanism and the welding gun that is arranged on end;
Described electric control gear (5) comprises industrial control computer, electric power loop, spelling point control loop, upset control loop and welding control loop, and industrial control computer is electrically connected with overturning drive device (21) and electroplating equipment wielding machine arm (4) respectively.
2. sprinkler with reel reel wing plate automatic butt welding frock according to claim 1, it is characterized in that, described workpiece support parts (3) also comprise support frame (34), support frame (34) is the frame type structure of hollow, and described workpiece supporting plate (31) is arranged on the center of support frame (34) frame type inside configuration and workpiece supporting plate (31) and is installed and be connected with support frame (34) by rotary drive mechanism.
3. sprinkler with reel reel wing plate automatic butt welding frock according to claim 2, it is characterized in that, described overturning drive device (21) and the rotary drive mechanism of workpiece support parts (3) include motor and gearbox, the output shaft of motor is fixedly connected with the power shaft of gearbox respectively, the output shaft of the gearbox of overturning drive device (21) is connected with trip shaft (2) by bindiny mechanism, and the output shaft of the gearbox of the rotary drive mechanism of workpiece support parts (3) is connected with the center of workpiece supporting plate (31) by bindiny mechanism; The industrial control computer of described electric control gear (5) is connected with the electric electromechanics of the rotary drive mechanism of overturning drive device (21) and workpiece support parts (3) respectively.
4. sprinkler with reel reel wing plate automatic butt welding frock according to claim 2, it is characterized in that, this sprinkler with reel reel wing plate automatic butt welding frock also comprises hydraulic power unit, hydraulic power unit comprises control valve group, described overturning drive device (21) and the rotary drive mechanism of workpiece support parts (3) include hydraulic motor, the control valve group of hydraulic power unit is connected with hydraulic motor by fluid pressure line respectively, the output shaft of the hydraulic motor of overturning drive device (21) is connected with trip shaft (2) by bindiny mechanism, the output shaft of the hydraulic motor of the rotary drive mechanism of workpiece support parts (3) is connected with the center of workpiece supporting plate (31) by bindiny mechanism, the industrial control computer of described electric control gear (5) is electrically connected with hydraulic power unit and control valve group.
5. sprinkler with reel reel wing plate automatic butt welding frock according to claim 4, is characterized in that, the pushing handle telescopic control mechanism of described hold down gag (32) is hydraulic cylinder, and hydraulic cylinder is connected with the control valve group of hydraulic power unit by fluid pressure line.
6. sprinkler with reel reel wing plate automatic butt welding frock according to claim 1 and 2, it is characterized in that, this sprinkler with reel reel wing plate automatic butt welding frock also comprises pressure gas source, pressure gas source comprises control valve group, the pushing handle telescopic control mechanism of described hold down gag (32) is cylinder, cylinder is connected with the control valve group of pressure gas source by gas circuit pipeline, and the described industrial control computer of electric control gear (5) and the control valve group of pressure gas source are electrically connected.
7. sprinkler with reel reel wing plate automatic butt welding frock according to claim 1 and 2, it is characterized in that, welding gun on described electroplating equipment wielding machine arm (4) is provided with range sensor, and described range sensor is electrically connected with the industrial control computer of described electric control gear (5).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201610092693.0A CN105598626A (en) | 2016-02-19 | 2016-02-19 | Automatic tailor-welding tool for reel sprinkler reel wing plate |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201610092693.0A CN105598626A (en) | 2016-02-19 | 2016-02-19 | Automatic tailor-welding tool for reel sprinkler reel wing plate |
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| CN105598626A true CN105598626A (en) | 2016-05-25 |
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| CN201610092693.0A Pending CN105598626A (en) | 2016-02-19 | 2016-02-19 | Automatic tailor-welding tool for reel sprinkler reel wing plate |
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Cited By (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN107052624A (en) * | 2016-11-30 | 2017-08-18 | 北京科慧通智慧科技有限公司 | Multi-station intelligent welding robot |
| CN108655652A (en) * | 2018-06-20 | 2018-10-16 | 东莞市松研智达工业设计有限公司 | A kind of full-automatic wax inner ring kind wax robot manipulator structure |
| CN111634000A (en) * | 2020-05-29 | 2020-09-08 | 江苏华源节水股份有限公司 | Reel end PE pipe box-packed installation unit |
| CN112756877A (en) * | 2020-12-29 | 2021-05-07 | 迈宇环保技术(浙江)有限公司 | Flange concatenation formula welding frock |
| CN113134711A (en) * | 2021-04-30 | 2021-07-20 | 永安市方热锅炉设备有限公司 | Pot body welding method of thin metal gravity type heat pipe boiler |
| CN113560803A (en) * | 2021-09-23 | 2021-10-29 | 佛山中鑫机器人智能装备有限公司 | Automatic welding positioner |
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2016
- 2016-02-19 CN CN201610092693.0A patent/CN105598626A/en active Pending
Cited By (9)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN107052624A (en) * | 2016-11-30 | 2017-08-18 | 北京科慧通智慧科技有限公司 | Multi-station intelligent welding robot |
| CN108655652A (en) * | 2018-06-20 | 2018-10-16 | 东莞市松研智达工业设计有限公司 | A kind of full-automatic wax inner ring kind wax robot manipulator structure |
| CN111634000A (en) * | 2020-05-29 | 2020-09-08 | 江苏华源节水股份有限公司 | Reel end PE pipe box-packed installation unit |
| CN111634000B (en) * | 2020-05-29 | 2023-05-09 | 江苏华源节水股份有限公司 | Reel end PE pipe joint installation unit |
| CN112756877A (en) * | 2020-12-29 | 2021-05-07 | 迈宇环保技术(浙江)有限公司 | Flange concatenation formula welding frock |
| CN113134711A (en) * | 2021-04-30 | 2021-07-20 | 永安市方热锅炉设备有限公司 | Pot body welding method of thin metal gravity type heat pipe boiler |
| CN113134711B (en) * | 2021-04-30 | 2022-10-28 | 永安市方热锅炉设备有限公司 | Pot body welding method of thin metal gravity type heat pipe boiler |
| CN113560803A (en) * | 2021-09-23 | 2021-10-29 | 佛山中鑫机器人智能装备有限公司 | Automatic welding positioner |
| CN113560803B (en) * | 2021-09-23 | 2021-12-07 | 佛山中鑫机器人智能装备有限公司 | Automatic welding positioner |
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Application publication date: 20160525 |