CN105598606A - Automatic bus bar welder - Google Patents
Automatic bus bar welder Download PDFInfo
- Publication number
- CN105598606A CN105598606A CN201610093507.5A CN201610093507A CN105598606A CN 105598606 A CN105598606 A CN 105598606A CN 201610093507 A CN201610093507 A CN 201610093507A CN 105598606 A CN105598606 A CN 105598606A
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- CN
- China
- Prior art keywords
- busbar
- welding machine
- machine according
- automatic welding
- spot
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- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
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Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K37/00—Auxiliary devices or processes, not specially adapted to a procedure covered by only one of the preceding main groups
Abstract
The invention provides an automatic bus bar welder. The automatic bus bar welder comprises a rack, wherein a flat plate is arranged on the rack, and at least one welding device is arranged on the flat plate. Each welding device comprises two feeding mechanisms, a carrying part, a tidying mechanism and a spot welding mechanism, wherein the two feeding mechanisms are arranged in an L shape on the flat plate; the carrying part is located at the intersection of the two feeding mechanisms; the spot welding mechanism is located above the carrying part. The welder can automatically obtain bus bars and stack the two bus bars into the L shape, and the two bus bars are welded through a welding head; since the tidying mechanisms are arranged, the two bus bars can be efficiently welded into the L shape without manual assistance; the welder is compact in structure, quite low in defective rate and high in working efficiency.
Description
Technical field
The present invention relates to busbar field of welding devices, relate in particular to a kind of busbar automatic welding machine.
Background technology
Busbar is generally used for photovoltaic industry, for each cell piece being cascaded is before interconnected, in production process, needing L shaped busbar welding formation, traditional common working method is: incite somebody to action by artificialTwo busbar ends stack together, and because there is scolding tin on busbar surface, and the mode by heating is by stackedThe scolding tin on busbar surface together melts, and realizes the welding of busbar, but by artificial mode not onlyEfficiency is low, and the Aligning degree of busbar is not high yet, causes defect rate very high.
Summary of the invention
For solving the problems of the technologies described above, the present invention proposes a kind of busbar automatic welding machine, comprise frame, instituteState frame and be provided with flat board, described flat board is provided with at least one welder, and described welder comprises twoFeed mechanism, material containing portion, neat mechanism, spot-welding mechanism, two described feed mechanisms are L on described flat boardShape arranges; Described material containing portion is positioned at described two feed mechanism intersections; Described spot-welding mechanism is positioned at described material containingPortion top.
Preferably, described feed mechanism comprise be positioned at described dull and stereotyped top bracing frame, be positioned at described dull and stereotyped bottomMotor, described motor output end is provided with screw mandrel, on described screw mandrel, is connected with push pedal, described push pedal both sides are provided withTwo push rods; Support frame as described above top is provided with slide rail, and described slide rail is provided with adsorption mechanism; Support frame as described above sideLimit is connected with feed box, and described push rod stretches into described feed box, and described adsorption mechanism is positioned at feed box top.
Preferably, described feed box comprises base plate and panel, between described base plate and panel, is provided with material-holding chamber, instituteState base plate and be provided with at least two half slots towards a side of described panel, described push rod moves along described half slot.
Preferably, described adsorption mechanism comprises the slide block being slidably connected on described slide rail, on described slide block, connectsHave feeding cylinder, described feeding cylinder output is provided with some suckers, and points to described feed box.
Preferably, described material containing portion comprises some cylindrical rod arranged in a straight line, and described cylindrical rod is confluxed for placingBar.
Preferably, described neat mechanism comprises the neat cylinder that points to described cylindrical rod orientation, described neatCylinder output is provided with pushing block.
Preferably, described spot-welding mechanism comprises spot welding head, connecting plate, and described connecting plate is provided with promotion cylinder, instituteState promotion cylinder and drive described spot welding head to move up and down, described spot welding head is provided with heater strip.
Preferably, described frame lower is provided with four rolling and four spikes, and described spike comprises pipe box, screw,Described screw head is threaded onto downwards in described pipe box.
Preferably, described welder is 2 and is symmetricly set on described flat board.
The busbar automatic welding machine that the present invention proposes has following beneficial effect: bonding machine can conflux by automatic acquisitionBar, and by L shaped two stacked formation of busbar, by plumb joint, both are welded, and be provided with neat structure,Can efficiently two busbars be welded to formation L shaped, without human assistance, compact conformation, defect rate is extremely low,Operating efficiency is high.
Brief description of the drawings
In order to be illustrated more clearly in the technical scheme in the embodiment of the present invention, required in describing embodiment belowThe accompanying drawing using is briefly described.
Fig. 1 is complete machine three-dimensional structure diagram of the present invention;
Fig. 2 is the enlarged drawing at A place in Fig. 1;
Fig. 3 is the top view of feed box of the present invention;
Fig. 4 is front view of the present invention;
Fig. 5 is the schematic diagram of material containing of the present invention portion;
Wherein, 1-frame, 2-flat board, 3-material containing portion, 4-bracing frame, 5-motor, 6-push rod, 7-slide rail, 8-Feed box, 9-base plate, 10-panel, 11-geometrical clamp, 12-rubber disc, 13-material-holding chamber, 14-half slot,15-slide block, 16-feeding cylinder, 17-sucker, 18-cylindrical rod, the neat cylinder of 19-, 20-pushing block, 21-connectsFishplate bar, 22-spot welding head, 23-heater strip, 24-roller, 25-pipe box, 26-screw.
Detailed description of the invention
Below in conjunction with the accompanying drawing in the embodiment of the present invention, the technical scheme in the embodiment of the present invention is carried out clearlyChu, intactly description.
In conjunction with Fig. 1, Fig. 4, the present invention proposes a kind of busbar automatic welding machine, comprise frame 1, described inFrame 1 is provided with dull and stereotyped 2, described dull and stereotyped 2 and is provided with at least one welder, wherein, and described welding dressPut and can be 2 and be symmetricly set on described dull and stereotyped 2, or 3,4, at enough large flat board 2On multiple welders are set, process multiple busbars by people simultaneously, greatly increase work efficiency;
Wherein, as shown in Figure 2, described welder comprise two feed mechanisms, material containing portion 3, neat mechanism,Spot-welding mechanism, two described feed mechanism L-shaped settings on described dull and stereotyped 2; Described material containing portion 3 is positioned at instituteState two feed mechanism intersections; Described spot-welding mechanism is positioned at described material containing portion 3 tops, described feed mechanism bagDraw together be positioned at described dull and stereotyped 2 tops bracing frame 4, be positioned at the motor 5 of described dull and stereotyped 2 bottoms, described motor 5Output is provided with screw mandrel, on described screw mandrel, is connected with push rod, and push pedal both sides are provided with two push rods 6, described screw mandrelRotate, drive push pedal to rise, and drive push rod to rise; Support frame as described above 4 tops are provided with slide rail 7, described cunningRail 7 is provided with adsorption mechanism;
Support frame as described above 4 sides are connected with feed box 8, and as shown in Figure 3, described feed box 8 comprises base plate 9With panel 10, between described base plate 9 and panel 10, be provided with material-holding chamber 13, described base plate 9 is towards described panelA side of 10 is provided with at least two half slots 14, and described push rod 6 moves along described half slot 14, described push rod6 stretch into described feed box 8, and described adsorption mechanism is positioned at feed box 8 tops, wherein, and the panel of feed box 810 make for transparent acrylic, the situation of the inner busbar of observable, and set up solid at the sidepiece of acrylicClamp 11, geometrical clamp 11 comprises handle and rubber disc 12, rubber disc 12 is inhaled on acrylic, swing handle,Can realize by acrylic board pull-out the feed box 8 of two feed mechanisms vertical setting mutually, material containing portion 3Along one of them pay-off edge, as shown in Figure 5, described material containing portion 3 comprises some posts arranged in a straight lineShape bar 18, described cylindrical rod 18 is for placing busbar, and its working method is: respectively at two feed mechanismsMany busbars of the interior placement of feed box 8, busbar is positioned on push rod 6, cylinder promote, by busbar toUpper promotion, the busbar of topmost adsorbs by adsorption mechanism, and wherein, described adsorption mechanism comprises and being slidably connectedSlide block 15 on described slide rail 7, is connected with feeding cylinder 16 on described slide block 15, described feeding cylinder16 outputs are provided with some suckers 17, and point to described feed box 8, and the sucker 17 of adsorption mechanism is by the superiorsBusbar absorption, and slide by slide block 15, to 3, two same actions of feed mechanism of material containing portion,Two busbars are positioned over to 3 places of material containing portion, because both are L shaped arrangement, so busbar also can be realized LThe arrangement of shape, and end is stacked, and because spot-welding mechanism is positioned at material containing portion 3 tops, spot-welding mechanism presses down, andScolding tin on two busbars that intersect during by high frequency melts, and can realize the welding of weldering stream bar.
In order to make two busbars, end alignment, sets up neat mechanism in material containing portion 3 ends, described neat machineStructure comprises the neat cylinder 19 that points to described cylindrical rod 18 orientations, and described neat cylinder 19 outputs are establishedHave pushing block 20, the busbar that neat cylinder 19 is sent one of them feed mechanism promotes, and busbar bottom hasLimited block, neat cylinder 19 is pushed into limited block and no longer promotes, and can not promote excessively.
Preferably, described spot-welding mechanism comprises spot welding head 22, connecting plate 21, and described connecting plate 21 is provided with promotionCylinder 5, described promotion cylinder 5 drives described spot welding head 22 to move up and down, and described spot welding head is provided with heatingSilk 23, the working method of spot-welding mechanism is: promote cylinder 5 and press down, drive spot welding head 22 downward, heater strip23 while touching on busbar, and temperature raises, and busbar is welded.
For the ease of promoting whole equipment and being fixed on certain point, described frame 1 bottom is provided with four rolling24 and four spikes, described spike comprises pipe box 25, screw 26, and described screw 26 heads are threaded onto institute downwardsState in pipe box 25, need to promote time, screw 26 is rotated, make screw 26 higher than roller 24, roller 24Kiss the earth, can realize rolling, in the time that needs are fixed on somewhere, screw 26 is rotated, by roller 24Built on stilts, casing is fixed.
The present invention has also set up control interface in frame 1, according to control system, controls load mode etc.
Working method of the present invention is: busbar is positioned in feed box 8, and the cylinder of bottom promotes, and will convergeStream bar holds up, and the feeding cylinder 16 on top stretches out, and by sucker 17, busbar is picked up, two LThe feed mechanism of shape spread configuration slides along slide rail 7 simultaneously, by two L-shaped arrangements to material containing portion of busbarOn 3, the spot welding head 22 on top presses down two busbar welding, forms L shaped.
To be apparent for those skilled in the art to the multiple amendment of embodiment, hereinDefined General Principle can be in the situation that not departing from the spirit or scope of the present invention, in other embodimentsRealize. Therefore, the present invention will can not be restricted to these embodiment shown in this article, but will meet with hereinThe widest scope that disclosed principle and features of novelty are consistent.
Claims (9)
1. a busbar automatic welding machine, comprises frame, it is characterized in that, described frame is provided with flat board, instituteState flat board and be provided with at least one welder, described welder comprise two feed mechanisms, material containing portion,Neat mechanism, spot-welding mechanism, two described feed mechanism L-shaped settings on described flat board; Described yearMaterial portion is positioned at two described feed mechanism intersections; Described spot-welding mechanism is positioned at described material containing portion top.
2. busbar automatic welding machine according to claim 1, is characterized in that, described feed mechanism comprisesBe positioned at described dull and stereotyped top bracing frame, be positioned at the motor of described dull and stereotyped bottom, described motor output end is establishedHave screw mandrel, on described screw mandrel, be connected with push pedal, described push pedal both sides are provided with two push rods; Support frame as described aboveTop is provided with slide rail, and described slide rail is provided with adsorption mechanism; Support frame as described above side is connected with feed box,Described push rod stretches into described feed box, and described adsorption mechanism is positioned at feed box top.
3. busbar automatic welding machine according to claim 2, is characterized in that, described feed box comprises the endPlate and panel, be provided with material-holding chamber between described base plate and panel, and described base plate is towards a side of described panelBe provided with at least two half slots, described push rod moves along described half slot.
4. busbar automatic welding machine according to claim 3, is characterized in that, described adsorption mechanism comprisesBe slidably connected to the slide block on described slide rail, on described slide block, be connected with feeding cylinder, described feeding cylinderOutput is provided with some suckers, and points to described feed box.
5. busbar automatic welding machine according to claim 1, is characterized in that, if described material containing portion comprisesDry cylindrical rod arranged in a straight line, described cylindrical rod is used for placing busbar.
6. busbar automatic welding machine according to claim 5, is characterized in that, described neat mechanism comprisesPoint to the neat cylinder of described cylindrical rod orientation, described neat cylinder output is provided with pushing block.
7. busbar automatic welding machine according to claim 1, is characterized in that, described spot-welding mechanism comprisesSpot welding head, connecting plate, described connecting plate is provided with promotion cylinder, and described promotion cylinder drives described spot welding headMove up and down, described spot welding head is provided with heater strip.
8. busbar automatic welding machine according to claim 1, is characterized in that, described frame lower is provided withFour rolling and four spikes, described spike comprises pipe box, screw, described screw head is threaded onto institute downwardsState in pipe box.
9. busbar automatic welding machine according to claim 1, is characterized in that, described welder is 2Individual and be symmetricly set on described flat board.
Priority Applications (1)
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CN201610093507.5A CN105598606A (en) | 2016-02-19 | 2016-02-19 | Automatic bus bar welder |
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CN201610093507.5A CN105598606A (en) | 2016-02-19 | 2016-02-19 | Automatic bus bar welder |
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CN201610093507.5A Pending CN105598606A (en) | 2016-02-19 | 2016-02-19 | Automatic bus bar welder |
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Cited By (4)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN105945466A (en) * | 2016-07-19 | 2016-09-21 | 河北羿珩科技股份有限公司 | Welding and feeding device for solar energy assembly bus bars |
CN106077868A (en) * | 2016-06-28 | 2016-11-09 | 江南大学 | Photovoltaic module busbar right angle welding equipment |
CN107138887A (en) * | 2017-06-27 | 2017-09-08 | 昆山盟特展精密机电有限公司 | A kind of terminal box busbar bonding machine and its welding detection method |
CN107160071A (en) * | 2017-06-21 | 2017-09-15 | 何冠阅 | A kind of welding equipment |
Citations (8)
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JPH10334959A (en) * | 1997-05-28 | 1998-12-18 | Harness Sogo Gijutsu Kenkyusho:Kk | Laser welding structure of bus bar |
CN204150651U (en) * | 2014-08-26 | 2015-02-11 | 佛山市南海区虞氏包装机械厂 | Ceramic tile conveying alignment adjusting mechanism |
CN204366273U (en) * | 2014-12-31 | 2015-06-03 | 苏州博阳能源设备有限公司 | Solar cell busbar bonding machine |
CN204381699U (en) * | 2014-12-31 | 2015-06-10 | 苏州博阳能源设备有限公司 | Solar cell busbar bonding machine busbar feeding machanism |
CN204430549U (en) * | 2015-02-10 | 2015-07-01 | 姜利 | A kind of photovoltaic module busbar Semiautomatic welding device |
CN204430550U (en) * | 2015-02-10 | 2015-07-01 | 姜利 | A kind of photovoltaic module busbar automatic soldering device based on machine vision |
CN204771328U (en) * | 2015-08-06 | 2015-11-18 | 锦州锦懋光伏科技有限公司 | " L " type busbar welding mould |
CN105108366A (en) * | 2015-09-21 | 2015-12-02 | 营口金辰机械股份有限公司 | Automatic battery string bus bar welding machine |
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2016
- 2016-02-19 CN CN201610093507.5A patent/CN105598606A/en active Pending
Patent Citations (8)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JPH10334959A (en) * | 1997-05-28 | 1998-12-18 | Harness Sogo Gijutsu Kenkyusho:Kk | Laser welding structure of bus bar |
CN204150651U (en) * | 2014-08-26 | 2015-02-11 | 佛山市南海区虞氏包装机械厂 | Ceramic tile conveying alignment adjusting mechanism |
CN204366273U (en) * | 2014-12-31 | 2015-06-03 | 苏州博阳能源设备有限公司 | Solar cell busbar bonding machine |
CN204381699U (en) * | 2014-12-31 | 2015-06-10 | 苏州博阳能源设备有限公司 | Solar cell busbar bonding machine busbar feeding machanism |
CN204430549U (en) * | 2015-02-10 | 2015-07-01 | 姜利 | A kind of photovoltaic module busbar Semiautomatic welding device |
CN204430550U (en) * | 2015-02-10 | 2015-07-01 | 姜利 | A kind of photovoltaic module busbar automatic soldering device based on machine vision |
CN204771328U (en) * | 2015-08-06 | 2015-11-18 | 锦州锦懋光伏科技有限公司 | " L " type busbar welding mould |
CN105108366A (en) * | 2015-09-21 | 2015-12-02 | 营口金辰机械股份有限公司 | Automatic battery string bus bar welding machine |
Cited By (4)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN106077868A (en) * | 2016-06-28 | 2016-11-09 | 江南大学 | Photovoltaic module busbar right angle welding equipment |
CN105945466A (en) * | 2016-07-19 | 2016-09-21 | 河北羿珩科技股份有限公司 | Welding and feeding device for solar energy assembly bus bars |
CN107160071A (en) * | 2017-06-21 | 2017-09-15 | 何冠阅 | A kind of welding equipment |
CN107138887A (en) * | 2017-06-27 | 2017-09-08 | 昆山盟特展精密机电有限公司 | A kind of terminal box busbar bonding machine and its welding detection method |
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Application publication date: 20160525 |