CN209319037U - A kind of full-automatic busbar bonding machine - Google Patents

A kind of full-automatic busbar bonding machine Download PDF

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Publication number
CN209319037U
CN209319037U CN201821483074.5U CN201821483074U CN209319037U CN 209319037 U CN209319037 U CN 209319037U CN 201821483074 U CN201821483074 U CN 201821483074U CN 209319037 U CN209319037 U CN 209319037U
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China
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plate
fixed plate
feed
welding
screw rod
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邓开荣
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SUZHOU HENGYUAN SOLAR ENERGY ELECTRIC MACHINERY CO Ltd
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SUZHOU HENGYUAN SOLAR ENERGY ELECTRIC MACHINERY CO Ltd
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Abstract

The utility model discloses a kind of full-automatic busbar bonding machine, including lower bracket, workbench, upper bracket, battery strings group composing mechanism, at least one busbar feeding machanism, at least one welding mechanism, battery strings group composing mechanism is set on upper bracket, and it is located at one upper side of workbench, busbar feeding machanism is set on lower bracket, below workbench, welding mechanism is set on upper bracket, and it is located above busbar feeding machanism, battery strings group composing mechanism includes by stator module, the linear motor of several mover assemblies composition, the battery strings adsorbing mechanism being connected respectively with several mover assemblies, and several battery strings of absorption are successively sorted and are delivered to designated position typesetting into battery strings group.The utility model uses linear motor, multiple battery strings sequentials are realized using multiple mover assemblies of linear motor, are realized the quick typesetting of battery strings group, are greatly simplified the structure of battery strings group composing mechanism, space has been saved, and has greatly improved typesetting precision and efficiency.

Description

A kind of full-automatic busbar bonding machine
Technical field
The utility model relates to photovoltaic technical field of automation equipment, are specifically related to a kind of full-automatic busbar Bonding machine.
Background technique
Solar energy becomes the important selection of development new energy, in solar-electricity as a kind of green clean energy resource Pond component manufacturing forms 6 series connection by the solar battery sheet of monolithic by welding (or interconnecting strip) interconnection welding Or the cell piece mutual contact mode of 10 series connection etc., referred to as battery strings;And four strings one after such battery strings parallel arrangement, will be formed The mode of group or six strings one group etc., referred to as battery strings group;And one piece of TPT backboard is first placed on one block of glass, then in TPT backboard Battery strings group, is layed in EVA film by upper placement EVA film again later, and such group is collectively referred to as component.
Currently, the typesetting of battery strings and the welding of busbar depend on always completion hand-manipulated.Since manual operation is deposited In the collimation error and its difference of welding quality, so that busbar welding quality unstable, exists simultaneously productivity and production capacity is low Under problem.
In order to solve problem above, the specification of Chinese patent CN 207205618U discloses full-automatic busbar welding Machine integrates busbar Automatic-feeding, battery strings automatic charging, busbar automatic welding, realizes busbar welding substantially Full-automatic production, but battery strings automatic charging uses Belt Conveying, needs typesetted battery strings group being put into load plate It is conveyed, then is positioned by positioning mechanism again, since the typesetting of battery strings group is the most important ring of entire welding procedure, be No to be strictly related to entire welding quality by design drawing typesetting, the time of typesetting is also when decide entire welding procedure substantially Between, therefore the technology is also the failure to solve the problems, such as the full-automatic typesetting of battery strings group.
The specification of Chinese patent CN 107639362A discloses a kind of battery strings precision composing device, single accurate row Version device includes longitudinal correction unit, cross-level unit, vertical linkage unit, using cam structure realize laterally, Zong Xiangjing Close adjustment, while realizing rotation adjustment, then cooperate detection unit to adjust each battery strings, then the setting of accurate composing device group is existed Fixed beam lower end, due to needing to adjust each battery strings, efficiency is still very slow, is unable to satisfy modern industrial process requirement.
Utility model content
The purpose of this utility model is to provide a kind of full-automatic busbar bonding machines, to solve to propose electricity in background technique The problem and deficiency that pond string group typesetting efficiency is too low, welding precision is not high.
The purpose of this utility model and effect are reached by technical solution in detail below:
A kind of full-automatic busbar bonding machine, including lower bracket, workbench, upper bracket, battery strings group composing mechanism, at least 1 busbar feeding machanism, at least one welding mechanism, the welding mechanism is identical as busbar feeding machanism quantity, the electricity Pond string group composing mechanism is set on the upper bracket, and is located at one upper side of workbench, is hung down with composing mechanism direction of feed Directly, the busbar feeding machanism is set on the lower bracket, is located at below the workbench, flat with composing mechanism direction of feed Row, the welding mechanism are set on the upper bracket, and are located above the busbar feeding machanism, with composing mechanism feeding side To parallel, and be characterized in that: the battery strings group composing mechanism includes the straight line being made of stator module, several mover assemblies Motor, and the battery strings adsorbing mechanism being connected respectively with mover assembly described in several, several battery strings adsorbing mechanisms It successively sorts, and several battery strings of absorption is delivered to designated position typesetting into battery strings group, the busbar feeding machanism Busbar is risen to the welding head lower surface of battery strings group end stretching, welding mechanism includes lifting device and welding dress It sets, the lifting device drives the welder to drop to the busbar upper surface.
Further, the stator module includes straight-line mechanism fixed plate, is set to straight-line mechanism fixed plate downside Stator pack, be set to the stator guiding track on straight-line mechanism fixed plate both sides in parallel, the straight-line mechanism fixed plate is fixed on institute It states on upper bracket;The mover assembly includes mover substrate, mover coil, mover sliding block, and mover substrate two sides are equipped with recessed Slot, two grooves are located at below two stator guiding tracks, are equipped with the mover sliding block, the mover on the groove Sliding block is slidably mounted on stator guiding track, and the mover coil is set to the mover upper surface of base plate, and is right against the stator Group lower section.
Further, the battery strings adsorbing mechanism includes several cabinet frames, sucker elevating mechanism, and several cabinet frames include a few words The long top plate of frame, a few cabinet frame vertical plates, a few cabinet frame long bottom plates, sucker elevating mechanism fixed plate, wherein the long top plate of a few cabinet frames is set to The mover base lower surface, a few cabinet frame vertical plates are two pieces, are set to long top side of the roof two sides of a few cabinet frames, described several Cabinet frame long bottom plate is horizontal positioned, is set to a few cabinet frame vertical plates lower surface, and the sucker elevating mechanism fixed plate is placed vertically, if In a few cabinet frame long bottom plates lower surface side.
Further, a few cabinet frame long bottom plates extend along vertical stator guiding track direction, and add extending a upper side One piece of a few cabinet frame vertical plate, a few cabinet frame vertical plates tops described herein are successively arranged the short top plate of several cabinet frames, the first cushion block, a few cabinet frames Sliding block, first level guide rail, guide rail splice, the first level guide rail is concordant with stator guiding track, and guide rail splice is set to straight Line mechanism fixed plate lower surface, a few cabinet frame sliding blocks are slidably connected with first level guide rail.
Further, the sucker elevating mechanism includes first servo motor, first servo motor fixing seat, first Bar, the first upright slide block, the first upright slide block connecting rod, the first screw rod sliding block, over brace boom, is inhaled the first upright guide rail Disk over brace, sucker stand transfer block, suction nozzle bracket, the first screw mandrel shaft block, first upright guide rail are vertical place Two, be set to the sucker elevating mechanism fixed plate two sides behind, the first upright slide block quantity and described first vertical Guide rail quantity is identical, and is slidably connected respectively with two first upright guide rails, and two first upright slide blocks are set to institute Two sides before the first upright slide block connecting rod are stated, the over brace is connected behind the first upright slide block connecting rod and hangs Arm, the first servo motor fixing seat are set to the middle upper part of the first upright slide block connecting rod, and are fixed on the suction Behind disk elevating mechanism fixed plate, the first servo motor is set to first servo motor fixing seat upper surface, and described the One screw rod and the first servo motor are rotatablely connected, and sliding vertically through the first servo motor fixing seat and described first Block connecting rod is connected with first screw mandrel shaft block of lower section, first screw rod and the first upright slide block connecting rod Between be also socketed with the first screw rod sliding block, the sucker over brace is horizontal positioned, and is fixed on the over brace and hangs On the downside of arm, sucker over brace lower surface is uniformly arranged several stomatas, is equipped with the hollow sucker below the stomata Bracket transfer block, the sucker stand transfer block lower section are equipped with suction nozzle bracket.
Further, the busbar feeding machanism include the second servo motor, the second screw rod, feed sliding rail fixed plate, Upper and lower slider connecting plate, the second upright slide block, the second upright slide rail, screw rod are drivingly connected piece, feed lower plate, feed upper plate, institute It states feed sliding rail fixed plate to place vertically, second screw rod is rotatablely connected the second servo motor, and second upright slide rail is Two, vertically symmetrical to be set to feed sliding rail fixed plate the same face two sides, the second upright slide block is also two, is slidably connected at second On upright slide rail, the slider connecting plate upper surface up and down connects the feed lower plate, and lower part both ends are separately connected two second Upright slide block, the feed lower plate upper surface connect the feed upper plate, and feed upper plate is in horizontal positioned, length direction and electricity Pond string group composing mechanism direction of feed is parallel, and the feed upper plate upper surface is equipped with several equally distributed adsorption holes, can be direct Busbar is adsorbed, position is additionally provided with screw rod and is drivingly connected piece among the slider connecting plate up and down, and the screw rod is drivingly connected piece Centre is equipped with through hole, socket the second screw rod sliding block in the through hole, is equipped with and can cover among the second screw rod sliding block Connect the through-hole of the second screw rod.
Further, the busbar feeding machanism is symmetrically set in feed sliding rail fixed plate or so using double feeding structures Two sides, wherein the second upright slide rail, the second upright slide block respectively increase a pair, feed lower plate, feed upper plate respectively increase by one piece, symmetrically Set on the feed sliding rail fixed plate other side, shares the second servo motor and the second screw rod and screw rod is drivingly connected piece, screw rod driving Connection sheet top or so extends, and the lower surface of lower plate is fed set on two pieces, and screw rod is drivingly connected piece lower part and is symmetrical set, respectively Connect four the second upright slide blocks.
Further, the welding mechanism includes horizontally moving device, lifting device, welder, described to move horizontally Device includes two second horizontal guide rails, two horizontal sliders on second horizontal guide rail, is set on horizontal slider Two piece of second cushion block, the two block welding fixed plates on the second cushion block, with one of level that plate is welded and fixed and connect Mobile controller, the second horizontal guide rail direction is vertical with battery strings group composing mechanism direction of feed, moves horizontally control device It is fixed including third servo motor, gear connecting shaft, gear, rack gear, rack gear fixed plate, motor, gear shaft fixing seat, the tooth Wheel shaft fixing seat is located therein the lateral surface of a block welding fixed plate, and the rack gear fixed plate and gear shaft fixing seat are ipsilateral, tooth Fixed plate upper surface two sides are respectively equipped with rack gear and motor fixing seat, middle rack close to gear shaft fixing seat, direction with Second horizontal guide rail is parallel, and motor fixing seat is set to the other side, and fixed third servo motor, wheel and rack engagement, gear Centre is equipped with gear connecting shaft, and gear connecting shaft is rotatablely connected the output shaft of third servo motor, and lifting device is set to two pieces of welderings Connect fixed plate upper surface, lifting device lower end connecting welding device.
Further, the lifting device includes the lifting horizontal fixed plate set on two block welding fixed plate upper surfaces, if In the 4th servo motor for going up and down horizontal fixed plate upper surface, the 4th screw rod for being rotationally connected with the 4th servo motor, it is set to two Block welding fixed plate along the second horizontal guide rail direction side the vertical fixed plate of welding, be symmetrically set in the vertical fixed plate of welding along the Two on the two horizontal guide rail directions side welding lifting cunnings welding riser guides, being slidably connected on welding riser guide Block, welder bracket, the welder bracket being fixedly connected with welding lifting slider include be fixedly connected with lifting slider two Root goes up and down fixed link, the horizontal lifting bar set on fixed elevating lever upper surface, is equipped with the 4th screw rod of socket among horizontal lifting bar The 4th screw rod sliding block, be welded and fixed and be additionally provided with shaft bearing plate below plate, be equipped among shaft bearing plate and to be rotatablely connected with the 4th screw rod Bearing, both ends are symmetrically arranged with the second notch, and two lifting fixed links are passed through from two the second notches, and two liftings are solid Fixed pole lower surface connecting welding device.
Further, the welder includes radiator, heating tube fixed plate, heating tube, heating tube compression bar, crimping Frame, the radiator are set to two lifting fixed link lower surfaces, and the heating tube fixed plate is set to radiator lower surface, heating tube Fixed plate lower end two sides are set there are two manifold clamp is heated, and heating tube is fixed between two heating manifold clamps, heating tube fixed plate Two bearings are additionally provided with by the position of two close end, conduit is additionally provided in bearing, radiator, lower end connection heating are protruded into conduit upper end Pipe compression bar, conduit upper end are additionally provided with spring pressure cap, and heating tube compression bar both ends connect two heating manifold clamps, heating tube compression bar following table Face is additionally provided with pressing line frame, and shown pressing line frame both sides are fixed on heating tube compression bar lower surface, and intermediate cross section is short under upper length Trapezium structure, bottom surface are equipped with several welding holes.
Due to the application of the above technical scheme, the utility model has the advantage that compared with prior art
1, the battery strings group composing mechanism uses linear motor, is realized using multiple mover assemblies of linear motor multiple Battery strings sequential, and by control system, it realizes the quick typesetting of battery strings group, greatly simplifies battery strings group type-setting machine The structure of structure has saved space, and greatly improves typesetting precision and efficiency.
2, welding structure and the exchange rate feeding machanism, sucker elevating mechanism all use motor, screw rod, guiding rail transmission gear Cooperate frame structure, layout is simple, while greatling save space.
3, it using crimping frame apparatus, prevents busbar in welding process from misplacing, greatly improves welding precision.
Detailed description of the invention
Fig. 1 is the schematic perspective view of the utility model.
Fig. 2 is the main view of the utility model.
Fig. 3 is the battery strings group composing mechanism structural schematic diagram of the utility model.
Fig. 4 is the right view of the utility model.
Fig. 5 is the partial enlarged view of the welding mechanism of the utility model shown in Fig. 1.
Fig. 6 is the top view of pressing line frame shown in Fig. 4.
Specific embodiment
The following will be combined with the drawings in the embodiments of the present invention, carries out the technical scheme in the embodiment of the utility model Clearly and completely describe, it is clear that the described embodiments are only a part of the embodiments of the utility model, rather than whole Embodiment.Based on the embodiments of the present invention, those of ordinary skill in the art are without making creative work Every other embodiment obtained, fall within the protection scope of the utility model.
Fig. 1 to Fig. 6 is please referred to, the utility model provides a kind of technical solution:
A kind of full-automatic busbar bonding machine, including lower bracket 1, workbench 2, upper bracket 3, battery strings group composing mechanism 4, Busbar feeding machanism 5, welding mechanism 6, welding mechanism fixed plate 7.Workbench 2 is set to 1 top surface of lower bracket, and upper bracket 3 is set to The top of workbench 2, lower bracket 1 be the frame structure being formed by connecting by cross bar with vertical bar, upper bracket 3 connected by four cross bars and At upper bracket 3 is connected on lower bracket 1 by the L shape bar that cross bar and vertical bar form.
The battery strings group composing mechanism 4 is set to 2 top of workbench, and is located at 2 one middle side part of workbench, affiliated battery strings Group composing mechanism 4 include the linear motor being made of stator module 41, several mover assemblies 42 and respectively with several movers The battery strings adsorbing mechanism 43 that component 42 is connected;The stator module 41 includes straight-line mechanism fixed plate 411, is set to straight line The stator pack 412 of mechanism fixed plate downside, the parallel stator guiding track 413 for being set to 411 both sides of straight-line mechanism fixed plate are described fixed Sub- 413 parallel composing mechanism direction of feed of guide rail, straight-line mechanism fixed plate 411 are fixed on upper bracket 3;The mover assembly 42 Including mover substrate 421, mover coil 422, mover sliding block 423,421 two sides of mover substrate are equipped with described in groove, two Groove is located at two stator guiding tracks, 413 lower section, is equipped with the mover sliding block 423, the mover sliding block on the groove 423 are slidably mounted on stator guiding track 413, and the mover coil 422 is set to 421 upper surface of mover substrate, and is right against stator 411 lower section of group;The battery strings adsorbing mechanism 43 includes several cabinet frames 431, sucker elevating mechanism 432, and several cabinet frames 431 include The long top plate 4311 of a few cabinet frames, a few cabinet frame vertical plates 4312, a few cabinet frame long bottom plates 4313, sucker elevating mechanism fixed plate 4314, wherein A few long top plates 4311 of cabinet frame be set to 421 lower surface of mover substrate, a few cabinet frame vertical plates 4312 be several pieces, preferably two pieces, if It is horizontal positioned in the long 4311 downside two sides of top plate of several cabinet frames, a few cabinet frame long bottom plates 4313, it is set to a few 4312 following tables of cabinet frame vertical plate Face, the sucker elevating mechanism fixed plate 4314 are placed vertically, are set to a few 4313 lower surface sides of cabinet frame long bottom plate;In order into one Step improves the stability of a few cabinet frame operations, in the present embodiment, by a few cabinet frame long bottom plates 4313 along vertical 413 side of stator guiding track One piece of a few cabinet frame vertical plate 4312 is added to extension, and extending a upper side, is successively arranged above a few cabinet frame vertical plates 4312 herein The short top plate 4315 of a few cabinet frames, the first cushion block 4316, a few cabinet frame sliding blocks 4317, first level guide rail 4318, guide rail splice 4319, The first level guide rail 4318 is concordant with stator guiding track 413, and guide rail splice 4319 is set to 411 following table of straight-line mechanism fixed plate Face, a few cabinet frame sliding blocks 4317 are slidably connected with first level guide rail 4318;The sucker elevating mechanism 432 is watched including first Take motor 4321, first servo motor fixing seat 4322, the first screw rod 4323, the first upright guide rail 4324, the first upright slide block 4325, the first upright slide block connecting rod 4326, the first screw rod sliding block 4327, over brace boom 4328, sucker over brace 4329, sucker stand transfer block 4330, suction nozzle bracket 4331, the first screw mandrel shaft block 4332, first upright guide rail 4324 For two placed vertically, it is set to 4314 two sides behind of sucker elevating mechanism fixed plate, 4325 quantity of the first upright slide block It is identical as 4324 quantity of the first upright guide rail, and be slidably connected respectively with two first upright guide rails 4324, two first are vertical Sliding block 4325 is set to two sides before the first upright slide block connecting rod 4326, connects behind the first upright slide block connecting rod 4326 Over brace boom 4328, first servo motor fixing seat 4322 are set to the middle upper part of the first upright slide block connecting rod 4326, And be fixed on behind sucker elevating mechanism fixed plate 4314, first servo motor 4321 is set to first servo motor fixing seat 4322 upper surfaces, the first screw rod 4323 is rotatablely connected with first servo motor 4321, and runs through first servo motor fixing seat 4322 and first upright slide block connecting rod 4326 be connected with the first screw mandrel shaft block 4332 of lower section, the first screw rod 4323 and The first screw rod sliding block 4327 is also socketed between one upright slide block connecting rod 4326, sucker over brace 4329 is horizontal positioned, and It is fixed on 4328 downside of over brace boom, 4329 lower surface of sucker over brace is uniformly arranged several stomatas, sets below stomata There is hollow sucker stand transfer block 4330, is equipped with suction nozzle bracket 4331, suction nozzle bracket below sucker stand transfer block 4330 4331 lower sections connect suction nozzle.
Lower plywood 8 is additionally provided on lower bracket 1, busbar feeding machanism 5 includes the second servo motor 501, the second screw rod 502, sliding rail fixed plate 503, upper and lower slider connecting plate 504, the second upright slide block 505, the second upright slide rail 506, screw rod are fed It is drivingly connected piece 507, the second screw rod sliding block 508, feed lower plate 509, feed upper plate 510, second servo motor 501 is set to 8 lower surface of lower plywood, the feed sliding rail fixed plate 503 are set to 8 upper surface of lower plywood vertically, and second screw rod 502 rotates The second servo motor 501 is connected, second upright slide rail 506 is two, vertically symmetrical to be set to feed sliding rail fixed plate 503 together Two sides on one side, the second upright slide block 505 are also two, are slidably connected on the second upright slide rail 506, the upper sliding block connection One block level board of the plate 504 by two pieces of vertical plates and set on two pieces of vertical plate upper surfaces is constituted, the lower end difference of two pieces of vertical plates It is fixed on two the second upright slide blocks 505, level board upper surface connection feed lower plate 509, the connection of feed 509 upper surface of lower plate It is fed upper plate 510, for feed upper plate 510 in being horizontally arranged, length direction is parallel with battery strings group 4 directions of feed of composing mechanism, 510 upper surface of feed upper plate is equipped with several equally distributed adsorption holes, can directly adsorb busbar, the level board following table Position is additionally provided with screw rod and is drivingly connected piece 507 among face, and the screw rod, which is drivingly connected among piece 507, is equipped with through hole, described to pass through The second screw rod sliding block 508 is socketed in through-hole, 508 lower end of the second screw rod sliding block is rectangular block, and rectangular block drives set on screw rod 507 lower surface of connection sheet, upper end be cylindrical and be embedded in through hole, and the can be socketed by being equipped among the second screw rod sliding block 508 The through-hole of two screw rods 502.Second servo motor 501 drives screw rod to be drivingly connected piece 507 and moves up and down by the second screw rod 502, To realize the lasting feed of busbar.In the present embodiment, busbar feeding machanism 5 is symmetrically set in using double feeding structures Be fed the left and right sides of sliding rail fixed plate 503, meanwhile, the second upright slide rail 506, screw rod be drivingly connected 507 lower part of piece vertical plate, Second upright slide block 505 respectively increases a pair, is symmetrically set in feed 503 another side of sliding rail fixed plate, is fed in lower plate 509 and feed Plate 510 respectively increases by one piece, is symmetrically set in feed 503 other side of sliding rail fixed plate, shares the second servo motor 501 and the second screw rod 502, screw rod is drivingly connected the level board on 507 top of piece or so and extends, and the lower surface of lower plate 509 is fed set on two pieces.Busbar The setting direction of feeding machanism 5 and battery strings group 4 setting directions of composing mechanism are perpendicular.
3 upper surface of upper bracket is additionally provided with welding mechanism fixed plate 7, institute along 4 direction of feed of battery strings group composing mechanism It states and is additionally provided with the first notch 701 among welding mechanism fixed plate 7, the welding mechanism 6 includes horizontally moving device, lifting dress It sets, welder, the horizontally moving device includes two second horizontal guide rails 601 for being symmetrically set in 701 two sides of notch, is set to Two horizontal sliders 602 on second horizontal guide rail 601, two piece of second cushion block 603 on horizontal slider 602 are set to the Two block welding fixed plates 604 on two cushion blocks 603, with it is one of be welded and fixed that plate 604 connect move horizontally control device 605,601 direction of horizontal guide rail is vertical with battery strings group 4 directions of feed of composing mechanism, and 601 length of the second horizontal guide rail is slightly larger than Be fed upper plate 510 width, if it is double feeding structures, then slightly larger than two pieces feed upper plates 510 width and between gap it With, it is described move horizontally control device 605 include third servo motor 6051, gear connecting shaft 6052, gear 6053, rack gear 6054, rack gear fixed plate 6055, motor fixing seat 6056, gear shaft fixing seat 6057, the gear shaft fixing seat 6057 are set to One of lateral surface that plate 604 is welded and fixed, the rack gear fixed plate 6055 and gear shaft fixing seat 6057 are ipsilateral, and rack gear is solid 6055 upper surface of fixed board is respectively equipped with rack gear 6054 and motor fixing seat 6056, and middle rack 6054 is close to gear shaft fixing seat 6057, direction is parallel with the second horizontal guide rail 601, and length is slightly longer than the second horizontal guide rail 601, and motor fixing seat 6056 is set to The other side, and fixed third servo motor 6051, gear 6053 are engaged with rack gear 6054, and gear is equipped among gear 6053 and is connected Axis 6052, gear connecting shaft 6052 are rotatablely connected the output shaft of third servo motor 6051;Lifting device includes being set to two pieces of welderings The lifting horizontal fixed plate 605 for connecing 604 upper surface of fixed plate, the 4th servo electricity set on lifting 605 upper surface of horizontal fixed plate Machine 606, the 4th screw rod 607 for being rotationally connected with the 4th servo motor 606 are set to two block welding fixed plates 604 along the second level The vertical fixed plate 608 of welding of 601 direction side of guide rail is symmetrically set in the vertical fixed plate 608 of welding along the second horizontal guide rail 601 Two on the side of direction welding riser guides 609, the welding lifting slider 610 being slidably connected on welding riser guide 609, Welder bracket 611, the welder bracket 611 being fixedly connected with welding lifting slider 610 include being fixedly connected with lifting to slide Two lifting fixed links 6111 of block 610, the horizontal lifting bar 6112 set on fixed 6111 upper surface of elevating lever, horizontal lifting bar It is equipped with the 4th screw rod sliding block 612 of the 4th screw rod 607 of socket among 6112, is welded and fixed below plate 604 and is additionally provided with shaft bearing plate 613, the bearing being rotatablely connected with the 4th screw rod 607 is equipped among shaft bearing plate 613, both ends are symmetrically arranged with the second notch, and two rise Drop fixed link 6111 is passed through from two the second notches and the first notch 701, and first notch 701 can be rectangle, Can be two can accommodate two perforative narrow rectangles of lifting fixed link 6111, and two 6111 lower surfaces of lifting fixed link connect Welder is connect, the welder includes radiator 614, heating tube fixed plate 615, heating tube (not shown), heating Pipe compression bar 617, pressing line frame 618, the radiator 614 are set to two 6111 lower surfaces of lifting fixed link, and the heating tube is fixed Plate 615 be set to 614 lower surface of radiator, 615 lower end two sides of heating tube fixed plate set there are two heat manifold clamp 616, heating tube It is fixed between two heating manifold clamps, heating tube fixed plate 615 is additionally provided with two bearings by the position of two close end, goes back in bearing Equipped with conduit, radiator 614, lower end connection heating tube compression bar 617 are protruded into conduit upper end, and conduit upper end is additionally provided with spring pressure cap, 617 both ends of heating tube compression bar connect two heating manifold clamps, and 617 lower surface of heating tube compression bar is additionally provided with pressing line frame 618, shown pressure 618 both sides of wire frame are fixed on 617 lower surface of heating tube compression bar, and intermediate cross section is trapezium structure short under upper length, and bottom surface is set There are several welding holes.
The conventional each battery strings of battery strings group contain 10,12,14 batteries at present, and are divided to two groups of settings, and every group There is the interconnecting strip head of stretching at both ends, wherein the interconnecting strip head among two groups and the two sides of same busbar are welded, Therefore the both ends and centre of battery strings group are both needed to welding busbar, therefore in the present embodiment, along vertical type-setting machine on upper bracket 3 Three welding mechanisms 6 are set side by side in structure direction of feed, and each bonding machine 6 is set on the interconnecting strip head of each battery strings Side, is correspondingly arranged three busbar feed mechanisms 5, three welding mechanisms 6 may be provided in set on upper bracket 3 below welding mechanism 6 In three welding mechanism fixed plates 7 of upper surface, wherein intermediate welding mechanism fixed plate 7 is used as straight-line mechanism fixed plate 411, Intermediate welding mechanism 6 is set to beside linear motor, and when conveying busbar, welding mechanism 6 is risen, and does not interfere the defeated of busbar It send.
Working principle of the utility model is: the battery strings group composing mechanism 4, busbar feed mechanism 5 and welding mechanism 6 It is all connected with control system, several mover assemblies 42 connect battery strings adsorbing mechanism 43 and successively sort along composing mechanism direction of feed, And battery strings are adsorbed respectively, it is required according to the typesetting of battery strings group, first mover assembly 42 passes through first battery strings absorption Mechanism 43 adsorbs first battery strings and navigates to base position, and according to page layout program, other battery strings are also once transferred to finger Positioning is set, therefore, primary to position for the battery strings group of different size, so that it may the size battery cell string is transmitted in batches, when will be electric After pond string is typesetted, busbar feed mechanism 5 requires the interconnection that busbar is risen to the stretching of battery strings group end according to program Head undersurface, 6 lifting device of welding mechanism drive welder decline, are pressed on busbar until by pressing line frame 618, prevent Only busbar is mobile, and heating tube is begun to warm up, and transfers heat to welding position by intensive welding hole, realizes fast welding It connects.Since using double feeding structures, the feed upper plate 510 that left side both can be selected is fed, the feed upper plate on right side can also be used 510 feed can be welded by adjusting the position of battery strings group for the battery strings group of two kinds of specifications, it is also possible to Third horizontal guide rail, and vertical composing mechanism direction of feed are set on lower plywood 8, busbar feeding machanism 5 is enable to move horizontally, The battery strings group of plurality of specifications is set to weld busbar in the present invention.
In summary: automatic operations, operation are all realized in battery strings group typesetting of the invention, busbar supply, welding It is convenient, typesetting positioning accuracy is high, welding quality is good, and greatly improves efficiency, to exist in effective solution existing apparatus The problem of and deficiency.
While there has been shown and described that the embodiments of the present invention, for the ordinary skill in the art, It is understood that these embodiments can be carried out with a variety of variations in the case where not departing from the principles of the present invention and spirit, repaired Change, replacement and variant, the scope of the utility model is defined by the appended claims and the equivalents thereof.

Claims (10)

1. a kind of full-automatic busbar bonding machine, including lower bracket, workbench, upper bracket, battery strings group composing mechanism, at least 1 A busbar feeding machanism, at least one welding mechanism, the welding mechanism is identical as busbar feeding machanism quantity, the electricity Pond string group composing mechanism is set on the upper bracket, and is located at one upper side of workbench, and the busbar feeding machanism is set In on the lower bracket, it is located at below the workbench, the welding mechanism is set on the upper bracket, and is located at the confluence Above feeding machanism, it is characterised in that: the battery strings group composing mechanism includes by stator module, several mover assembly groups At linear motor, and the battery strings adsorbing mechanism being connected respectively with mover assembly described in several, several battery strings Adsorbing mechanism successively sorts, and several battery strings of absorption are delivered to designated position typesetting into electricity along composing mechanism direction of feed The busbar that parallel composing mechanism direction of feed is placed is risen to the battery strings group by pond string group, the busbar feeding machanism The interconnecting strip head undersurface that end is stretched out, welding mechanism include lifting device and welder, and the lifting device drives institute It states welder and drops to the busbar upper surface.
2. full-automatic busbar bonding machine according to claim 1, it is characterised in that: the stator module includes line straightening machine Structure fixed plate, the stator pack set on straight-line mechanism fixed plate downside are set to straight-line mechanism fixed plate both sides in parallel Stator guiding track, stator guiding track parallel composing mechanism direction of feed, the straight-line mechanism fixed plate is fixed on the upper branch On frame, the stator guiding track composing mechanism direction of feed in parallel;The mover assembly include mover substrate, mover coil, Mover sliding block, mover substrate two sides are equipped with groove, two grooves are located at below two stator guiding tracks, described recessed The mover sliding block is equipped on slot, the mover sliding block is slidably mounted on stator guiding track, and the mover coil is set to described Mover upper surface of base plate, and be right against below the stator pack.
3. full-automatic busbar bonding machine according to claim 2, it is characterised in that: the battery strings adsorbing mechanism includes Several cabinet frames, sucker elevating mechanism, several cabinet frames include the long top plate of several cabinet frames, a few cabinet frame vertical plates, a few cabinet frame long bottom plates, sucker liter Descending mechanism fixed plate, wherein the long top plate of a few cabinet frames is set to the mover base lower surface, a few cabinet frame vertical plates are two pieces, It is horizontal positioned set on the long top side of the roof two sides of a few cabinet frames, a few cabinet frame long bottom plates, it is set under a few cabinet frame vertical plates Surface, the sucker elevating mechanism fixed plate are placed vertically, are set to a few cabinet frame long bottom plates lower surface side.
4. full-automatic busbar bonding machine according to claim 3, it is characterised in that: a few cabinet frame long bottom plates are along vertical Stator guiding track direction extends, and adds one piece of a few cabinet frame vertical plate extending a upper side, on a few cabinet frame vertical plates described herein Side is successively arranged the short top plate of several cabinet frames, the first cushion block, a few cabinet frame sliding blocks, first level guide rail, guide rail splice, first water Level gauge is concordant with stator guiding track, and the guide rail splice is set to straight-line mechanism fixed plate lower surface, and several cabinet frames are sliding Block is slidably connected with first level guide rail.
5. full-automatic busbar bonding machine according to claim 3, it is characterised in that: the sucker elevating mechanism includes the One servo motor, first servo motor fixing seat, the first screw rod, the first upright guide rail, the first upright slide block, the first upright slide block Connecting rod, the first screw rod sliding block, over brace boom, sucker over brace, sucker stand transfer block, suction nozzle bracket, first Rod bearing seat, first upright guide rail are two placed vertically, are set to the sucker elevating mechanism fixed plate two sides behind, The first upright slide block quantity is identical as the first upright guide rail quantity, and sliding with two first upright guide rails respectively Dynamic connection, two first upright slide blocks are set to two sides before the first upright slide block connecting rod, and described first is vertical The over brace boom is connected behind sliding block connecting rod, it is vertical sliding that the first servo motor fixing seat is set to described first The middle upper part of block connecting rod, and be fixed on behind the sucker elevating mechanism fixed plate, the first servo motor is set to institute First servo motor fixing seat upper surface is stated, first screw rod and the first servo motor are rotatablely connected, and through described First servo motor fixing seat and the first upright slide block connecting rod are connected with first screw mandrel shaft block of lower section, institute It states and is also socketed with the first screw rod sliding block between the first screw rod and the first upright slide block connecting rod, the sucker cross bar branch Frame is horizontal positioned, and is fixed on the downside of the over brace boom, if sucker over brace lower surface is uniformly arranged dry gas Hole, the stomata lower section are equipped with the hollow sucker stand transfer block, are equipped with suction nozzle branch below the sucker stand transfer block Frame.
6. according to claim 1 to any full-automatic busbar bonding machine described in 4, it is characterised in that: the busbar feed Mechanism includes the second servo motor, the second screw rod, feed sliding rail fixed plate, upper and lower slider connecting plate, the second upright slide block, second Upright slide rail, screw rod are drivingly connected piece, feed lower plate, feed upper plate, and the feed sliding rail fixed plate is placed vertically, and described second Screw rod is rotatablely connected the second servo motor, and second upright slide rail is two, vertically symmetrical same set on feed sliding rail fixed plate Two sides on one side, the second upright slide block are also two, are slidably connected on the second upright slide rail, table on the slider connecting plate up and down Face connects the feed lower plate, and lower part both ends are separately connected two the second upright slide blocks, and the feed lower plate upper surface connects institute Feed upper plate is stated, feed upper plate is in being horizontally arranged, and length direction is parallel with battery strings group composing mechanism direction of feed, the confession Expect that upper plate upper surface is equipped with several equally distributed adsorption holes, can directly adsorb busbar, among the slider connecting plate up and down Position is additionally provided with screw rod and is drivingly connected piece, and the screw rod, which is drivingly connected among piece, is equipped with through hole, and institute is socketed in the through hole The second screw rod sliding block is stated, is equipped with the through-hole that can be socketed the second screw rod among the second screw rod sliding block.
7. full-automatic busbar bonding machine according to claim 6, it is characterised in that: the busbar feeding machanism uses Double feeding structures are symmetrically set at left and right sides of feed sliding rail fixed plate, wherein the second upright slide rail, the second upright slide block respectively increase A pair, feed lower plate, feed upper plate respectively increase by one piece, are symmetrically set in the feed sliding rail fixed plate other side, share the second servo electricity Machine and the second screw rod and screw rod are drivingly connected piece, and screw rod is drivingly connected piece top or so and extends, under two pieces of feed lower plates Surface, screw rod are drivingly connected piece lower part and are symmetrical set, and are separately connected four the second upright slide blocks.
8. according to claim according to claim 1 to any full-automatic busbar bonding machine described in 4, it is characterised in that: institute Stating welding mechanism includes horizontally moving device, lifting device, welder, and the horizontally moving device includes two second horizontal Guide rail, two horizontal sliders on second horizontal guide rail, two piece of second cushion block on horizontal slider are set to the Two block welding fixed plates on two cushion blocks, with it is one of be welded and fixed that plate connect move horizontally control device, second is horizontal Guide rail direction is vertical with battery strings group composing mechanism direction of feed, and moving horizontally control device includes third servo motor, gear Connecting shaft, gear, rack gear, rack gear fixed plate, motor are fixed, gear shaft fixing seat, the gear shaft fixing seat are located therein one The lateral surface of block welding fixed plate, the rack gear fixed plate and gear shaft fixing seat are ipsilateral, rack gear fixed plate upper surface two sides point Not She You rack gear and motor fixing seat, middle rack is close to gear shaft fixing seat, and direction is parallel with the second horizontal guide rail, motor Fixing seat is set to the other side, and fixed third servo motor, and wheel and rack engagement, gear centre is equipped with gear connecting shaft, tooth The output shaft of connecting shaft rotation connection third servo motor is taken turns, lifting device is set to two block welding fixed plate upper surfaces, lifting dress Set lower end connecting welding device.
9. full-automatic busbar bonding machine according to claim 8, it is characterised in that: the lifting device includes being set to two The lifting horizontal fixed plate of block welding fixed plate upper surface, set on lifting horizontal fixed plate upper surface the 4th servo motor, turn Dynamic the 4th screw rod for being connected to the 4th servo motor, the welding set on two block welding fixed plates along the second horizontal guide rail direction side Vertical fixed plate, be symmetrically set in the two welding riser guides welded vertical fixed plate on the second horizontal guide rail direction side, Be slidably connected to welding riser guide on welding lifting slider, with weld lifting slider be fixedly connected welder bracket, Welder bracket includes two lifting fixed links for being fixedly connected with lifting slider, the horizontal liter set on fixed elevating lever upper surface Bar drops, be equipped among horizontal lifting bar the 4th screw rod sliding block of the 4th screw rod of socket, be welded and fixed below plate be additionally provided with shaft bearing plate, Be equipped with the bearing being rotatablely connected with the 4th screw rod among shaft bearing plate, both ends are symmetrically arranged with the second notch, two lifting fixed links from Two the second notches pass through, two liftings fixed link lower surface connecting welding device.
10. full-automatic busbar bonding machine according to claim 9, it is characterised in that: the welder includes heat dissipation Device, heating tube fixed plate, heating tube, heating tube compression bar, pressing line frame, the radiator are set to two lifting fixed link lower surfaces, The heating tube fixed plate is set to radiator lower surface, and heating tube fixed plate lower end two sides set there are two manifold clamp is heated, heat Pipe is fixed between two heating manifold clamps, and heating tube fixed plate is additionally provided with two bearings by the position of two close end, is gone back in bearing Equipped with conduit, radiator, lower end connection heating tube compression bar are protruded into conduit upper end, and conduit upper end is additionally provided with spring pressure cap, heating tube Compression bar both ends connect two heating manifold clamps, and heating tube compression bar lower surface is additionally provided with pressing line frame, and shown pressing line frame both sides are fixed on Heating tube compression bar lower surface, intermediate cross section are trapezium structure short under upper length, and bottom surface is equipped with several welding holes.
CN201821483074.5U 2018-09-11 2018-09-11 A kind of full-automatic busbar bonding machine Active CN209319037U (en)

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CN201821483074.5U CN209319037U (en) 2018-09-11 2018-09-11 A kind of full-automatic busbar bonding machine

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN201821483074.5U CN209319037U (en) 2018-09-11 2018-09-11 A kind of full-automatic busbar bonding machine

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