CN105598598A - Solar cell panel electrode welding temperature measuring and positioning device and use method - Google Patents
Solar cell panel electrode welding temperature measuring and positioning device and use method Download PDFInfo
- Publication number
- CN105598598A CN105598598A CN201510763991.3A CN201510763991A CN105598598A CN 105598598 A CN105598598 A CN 105598598A CN 201510763991 A CN201510763991 A CN 201510763991A CN 105598598 A CN105598598 A CN 105598598A
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- platform
- welding
- bolts
- adjustment
- nuts
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- 238000003466 welding Methods 0.000 title claims abstract description 64
- 238000000034 method Methods 0.000 title claims abstract description 11
- 230000001105 regulatory effect Effects 0.000 claims description 8
- 210000000867 larynx Anatomy 0.000 claims description 7
- 238000009529 body temperature measurement Methods 0.000 claims description 3
- 229910000679 solder Inorganic materials 0.000 claims description 3
- 238000013461 design Methods 0.000 abstract description 2
- 238000012544 monitoring process Methods 0.000 abstract description 2
- 230000035945 sensitivity Effects 0.000 abstract 1
- 230000000694 effects Effects 0.000 description 2
- 238000003780 insertion Methods 0.000 description 2
- 230000037431 insertion Effects 0.000 description 2
- RSWGJHLUYNHPMX-UHFFFAOYSA-N Abietic-Saeure Natural products C12CCC(C(C)C)=CC2=CCC2C1(C)CCCC2(C)C(O)=O RSWGJHLUYNHPMX-UHFFFAOYSA-N 0.000 description 1
- KHPCPRHQVVSZAH-HUOMCSJISA-N Rosin Natural products O(C/C=C/c1ccccc1)[C@H]1[C@H](O)[C@@H](O)[C@@H](O)[C@@H](CO)O1 KHPCPRHQVVSZAH-HUOMCSJISA-N 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000007812 deficiency Effects 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 230000007613 environmental effect Effects 0.000 description 1
- 239000012634 fragment Substances 0.000 description 1
- 230000008646 thermal stress Effects 0.000 description 1
- KHPCPRHQVVSZAH-UHFFFAOYSA-N trans-cinnamyl beta-D-glucopyranoside Natural products OC1C(O)C(O)C(CO)OC1OCC=CC1=CC=CC=C1 KHPCPRHQVVSZAH-UHFFFAOYSA-N 0.000 description 1
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K31/00—Processes relevant to this subclass, specially adapted for particular articles or purposes, but not covered by only one of the preceding main groups
- B23K31/02—Processes relevant to this subclass, specially adapted for particular articles or purposes, but not covered by only one of the preceding main groups relating to soldering or welding
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K37/00—Auxiliary devices or processes, not specially adapted to a procedure covered by only one of the preceding main groups
-
- G—PHYSICS
- G01—MEASURING; TESTING
- G01J—MEASUREMENT OF INTENSITY, VELOCITY, SPECTRAL CONTENT, POLARISATION, PHASE OR PULSE CHARACTERISTICS OF INFRARED, VISIBLE OR ULTRAVIOLET LIGHT; COLORIMETRY; RADIATION PYROMETRY
- G01J5/00—Radiation pyrometry, e.g. infrared or optical thermometry
- G01J5/0014—Radiation pyrometry, e.g. infrared or optical thermometry for sensing the radiation from gases, flames
- G01J5/0018—Flames, plasma or welding
Abstract
The invention relates to a solar cell panel electrode welding temperature measuring and positioning device and a use method. The device comprises an infrared sensor and a laser sensor, and further comprises a platform, bolts, an adjustment platform I, nuts, hose clamps and an adjustment platform II. The method includes the following steps that an operation machine tool aligns a welding gun with the welding position of a solar cell panel electrode; the laser sensor is turned on, the angle of the adjustment platform II is adjusted, and the light spot (light point) of the laser sensor is made to be aligned with the welding position and locked; welding is conducted; the temperature measuring light point of the infrared sensor is aligned with the welding point, the temperature numerical value can be read through a temperature measuring module, and the welding temperature can be measured. The device and the method have the advantages that temperature monitoring and precise positioning can be well conducted on the welding point, energy is saved, the welding precision can be higher, control is easier, and the work efficiency is improved. The temperature measuring speed is high, and sensitivity is high. The infrared sensor and the laser precise positioning technology are combined, the welding quality is ensured, and efficiency is improved. The structural design is reasonable.
Description
Technical field
The present invention relates to solar panel electrode welding technical field, particularly a kind of solar panel electrode welding thermometric positioner and using method.
Background technology
Solar electrical energy generation has numerous advantages: solar energy resources is inexhaustible, and photovoltaic generation is pollution-free, radiationless, noiseless, and environmental protection, under the trend of energy growing tension, practical Solar lamp clean reproducible energy, is following good selection.
Solar module, is also solar panel, is the core in solar power system, and its effect is to convert solar energy into electrical energy, or is sent in battery and stores, or promotes loaded work piece. Solar battery sheet, to solar module, need to couple together battery and make it to form an entirety, and welding is exactly topmost operation. Wherein the effect of electrode welding is also directly had influence on the quality of assembly.
The electrode welding of current solar panel adopts semi-automatic or artificial welding manner mostly, this welding manner be subject to operator operative skill and the impact of psychological condition, very easily there is the FAQs such as inhomogeneous, the unstable product quality of welding: 1) personnel's technical merit can cause the incorrect welding quality that directly has influence in welding position. 2) all corresponding optimum welding temperatures adapting of certain welding and scolder, if welding temperature is on the low side, on the face of weld, oxide layer is difficult for removing, and forms rosin joint; If temperature drift, can make again cell piece because thermal stress produces distortion, cause hidden splitting and the generation of fragment.
Summary of the invention
The object of the invention is to the deficiency of the above-mentioned technology of customer service, and a kind of solar panel electrode welding thermometric positioner and using method are provided, make every effort to control and accurately locate welding temperature is strict, ensure precision and the efficiency of welding.
The present invention for achieving the above object, by the following technical solutions: a kind of solar panel electrode welding thermometric positioner, comprise infrared ray sensor, laser sensor, it is characterized in that: also comprise platform, bolt, adjustment platform I, nut, larynx hoop, adjust platform II;
Described laser sensor is fixed on by larynx hoop on the riser of adjusting platform II, four bolt correspondences are screwed onto in four screw hole II of platform, and corresponding the insertion in four through hole II that adjust on platform II transverse slat face of four shanks of bolt of stretching out in four screw hole II is fixed on adjustment platform II on four bolts by eight nuts;
The circle of described infrared ray sensor boss lower end is placed in the centre bore of adjusting platform I, described four bolt correspondences are screwed onto in four screw hole I of platform, the corresponding insertion in four through hole I that adjust on platform I of four shanks of bolt of stretching out in four screw hole I is fixed on adjustment platform I on four bolts by eight nuts, and the circle of infrared ray sensor boss upper end is placed in the macropore of platform.
A using method for solar panel electrode welding thermometric positioner, is characterized in that: step is as follows,
The first step, open welding equipment, the welding position of solar cell plate electrode aimed at welding gun by operation lathe.
Second step, on the instrument panel of driving welding equipment, set welding temperature, open laser sensor, adjust the angle of platform II, the loosening platform II that adjusts is up and down for fixing the nut of use, by regulating the fixed position of eight nuts on four bolts, realize and adjust the front and back of platform II and the adjustment of left and right both direction angle, make the hot spot (luminous point) of laser sensor aim at welding position, then fastening eight nut fixed adjustment platform II, by it pinning, duration of work remains unchanged and does not need frequent adjustment.
The 3rd step, solar cell plate electrode is welded.
The 4th step, open infrared ray sensor, adjust the angle of platform I, the loosening platform I that adjusts is up and down for fixing the nut of use, by regulating the fixed position of eight nuts on four bolts, realize and adjust the front and back of platform I and the adjustment of left and right both direction angle, make the spot alignment solder joint of infrared ray sensor thermometric, then fastening eight nut fixed adjustment platform I, infrared ray sensor position is pinned, duration of work remains unchanged and does not need frequent adjustment, can read Temperature numerical by temperature measurement module, measure welding temperature.
The 5th step, welding, thermometric finish.
The invention has the beneficial effects as follows: in the process of solar panel electrode welding, well butt welding point is carried out temperature monitoring and is accurately located, can prevent that welding position excess Temperature from damaging other position of solar panel, save the energy, make the accuracy of welding higher, be easier to control, improved operating efficiency. Thermometric speed is fast, highly sensitive. Infrared sensor is combined with laser placement technology, ensured the quality of welding, improved efficiency. Reasonable in design.
Brief description of the drawings
Fig. 1 is structural representation of the present invention;
Fig. 2 is structure exploded perspective view of the present invention;
Fig. 3 is the structural representation that the present invention adjusts platform II;
Fig. 4 is workflow diagram of the present invention.
Detailed description of the invention
Describe the specific embodiment of the present invention in detail below in conjunction with accompanying drawing and preferred embodiment.
As shown in Figure 1, 2, 3, a kind of solar panel electrode welding thermometric positioner, comprises infrared ray sensor 3, laser sensor 6, also comprises platform 1, bolt 2, adjustment platform I4, nut 5, larynx hoop 7, adjusts platform II8.
Platform 1 is rectangular slab, is respectively equipped with four screw hole I 1-1, four screw hole II 1-2, macropore 1-3, a little cable-through hole 1-4 on the face of platform 1.
Adjusting platform II8 is L shape, on adjustment platform II8 riser, is vertically provided with a groove 8-1, on the riser face of groove 8-1 both sides and the transverse slat face of adjustment platform II8, is respectively equipped with four through hole II8-2.
By laser sensor 6 one sides on adjusting platform II8 riser in a groove 8-1, be connected to laser sensor 6 opposite sides with two larynx hoops 7, by larynx hoop hole, four through hole II8-2 adjusting on platform II8 riser, laser sensor 6 be fixed on the riser of adjusting platform II8 respectively with four screws.
Adjust in four through hole II8-2 on platform II8 transverse slat face and by eight nuts 5, adjustment platform II8 is fixed on four bolts 2, the diameter of four through hole II8-2 on transverse slat face is greater than the diameter of bolt 2, so do not exist the situation of compressing bolt 2 to occur, adjust respectively the fixed position of four nuts 5 that are arranged on four nuts 5 of adjustment platform II8 top and are arranged on adjustment platform II8 below on four bolts 2, the level angle of capable of regulating laser sensor 6.
The circle of infrared ray sensor 3 boss 3-1 lower ends is inserted in the centre bore 4-1 that adjusts platform I4, be screwed onto by four bolt 2 correspondences in four screw hole I 1-1 of platform 1, stretching out four bolt 2 pole pairs in four screw hole I 1-1 should insert in four through hole I4-2 that adjust on platform I4 and by eight nuts 5, adjustment platform I4 is fixed on four bolts 2, the diameter of four through hole I4-2 is greater than the diameter of bolt 2, so do not exist the situation of compressing bolt 2 to occur, the circle of infrared ray sensor 3 boss 3-1 upper ends is placed in the macropore 1-3 of platform 1, adjustment is arranged on to be adjusted four nuts 5 of platform I4 top and is arranged on the fixed position of four nuts 5 adjusting platform I4 below on four bolts 2, the level angle of capable of regulating infrared ray sensor 3.
As shown in Figure 4, a kind of using method of solar panel electrode welding thermometric positioner, step is as follows:
The first step, open welding equipment, the welding position of solar cell plate electrode aimed at welding gun by operation lathe.
Second step, on the instrument panel of driving welding equipment, set welding temperature, open laser sensor 6, adjust the angle of platform II8, the loosening platform II8 that adjusts is up and down for fixing the nut 5 of use, by regulating the fixed position of eight nuts 5 on four bolts 2, realize and adjust the front and back of platform II8 and the adjustment of left and right both direction angle, make the hot spot (luminous point) of laser sensor 6 aim at welding position, then fastening eight nuts, 5 fixed adjustment platform II8, by it pinning, duration of work remains unchanged and does not need frequent adjustment.
The 3rd step, solar cell plate electrode is welded.
The 4th step, open infrared ray sensor 3, adjust the angle of platform I4, the loosening platform I4 that adjusts is up and down for fixing the nut 5 of use, by regulating the fixed position of eight nuts 5 on four bolts 2, realize and adjust the front and back of platform I4 and the adjustment of left and right both direction angle, make the spot alignment solder joint of infrared ray sensor 3 thermometrics, then fastening eight nuts, 5 fixed adjustment platform I4, infrared ray sensor 3 positions are pinned, duration of work remains unchanged and does not need frequent adjustment, can read Temperature numerical by temperature measurement module, measure welding temperature.
The 5th step, welding, thermometric finish.
Claims (3)
1. a solar panel electrode welding thermometric positioner, comprise infrared ray sensor (3), laser sensor (6), it is characterized in that: also comprise platform (1), bolt (2), adjust platform I(4), nut (5), larynx hoop (7), adjust platform II(8);
Described laser sensor (6) is fixed on and is adjusted platform II(8 by larynx hoop (7)) riser on, four bolts (2) correspondence is screwed onto in four screw hole II (1-2) of platform (1), stretch out four bolts (2) pole pair in four screw hole II (1-2) should insert adjust platform II(8) four through hole II(8-2 on transverse slat face) and in will adjust platform II(8 by eight nuts (5)) be fixed on four bolts (2);
The circle of described infrared ray sensor (3) boss (3-1) lower end is placed in adjusts platform I(4) centre bore (4-1), described four bolts (2) correspondence is screwed onto in four screw hole I (1-1) of platform (1), stretch out four bolts (2) pole pair in four screw hole I (1-1) should insert adjust platform I(4) on four through hole I(4-2) in will adjust platform I(4 by eight nuts (5)) be fixed on four bolts (2) and go up, the circle of infrared ray sensor (3) boss (3-1) upper end is placed in the macropore (1-3) of platform (1).
2. a kind of solar panel electrode welding thermometric positioner according to claim 1, it is characterized in that: described adjustment platform II(8) be L shape, adjusting platform II(8) be vertically provided with a groove (8-1) on riser, at the riser face of groove (8-1) both sides and adjust platform II(8) transverse slat face on be respectively equipped with four through hole II(8-2).
3. a using method for solar panel electrode welding thermometric positioner, is characterized in that: step is as follows,
The first step, open welding equipment, the welding position of solar cell plate electrode aimed at welding gun by operation lathe;
Second step, on the instrument panel of driving welding equipment, set welding temperature, open laser sensor (6), adjust platform II(8) angle, the i.e. loosening platform II(8 that adjusts) up and down for fixing the nut (5) of use, by regulating the fixed position of eight nuts (5) on four bolts (2), realize and adjust platform II(8) front and back and the adjustment of left and right both direction angle, make the hot spot (luminous point) of laser sensor (6) aim at welding position, then fastening eight nuts (5) fixed adjustment platform II(8), by it pinning, duration of work remains unchanged and does not need frequent adjustment,
The 3rd step, solar cell plate electrode is welded;
The 4th step, open infrared ray sensor (3), adjust platform I(4) angle, the i.e. loosening platform I(4 that adjusts) up and down for fixing the nut (5) of use, by regulating the fixed position of eight nuts (5) on four bolts (2), realize and adjust platform I(4) front and back and the adjustment of left and right both direction angle, make the spot alignment solder joint of infrared ray sensor (3) thermometric, then fastening eight nuts (5) fixed adjustment platform I(4), infrared ray sensor (3) position is pinned, duration of work remains unchanged and does not need frequent adjustment, can read Temperature numerical by temperature measurement module, measure welding temperature,
The 5th step, welding, thermometric finish.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201510763991.3A CN105598598B (en) | 2015-11-11 | 2015-11-11 | A kind of solar panel electrode welding thermometric positioner and application method |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201510763991.3A CN105598598B (en) | 2015-11-11 | 2015-11-11 | A kind of solar panel electrode welding thermometric positioner and application method |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN105598598A true CN105598598A (en) | 2016-05-25 |
| CN105598598B CN105598598B (en) | 2017-10-03 |
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201510763991.3A Expired - Fee Related CN105598598B (en) | 2015-11-11 | 2015-11-11 | A kind of solar panel electrode welding thermometric positioner and application method |
Country Status (1)
| Country | Link |
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| CN (1) | CN105598598B (en) |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN107877426A (en) * | 2017-12-14 | 2018-04-06 | 广东电网有限责任公司惠州供电局 | A kind of shaft tower tilts the fixture of monitoring sensor special |
| CN112846433A (en) * | 2021-01-08 | 2021-05-28 | 热魔美国公司 | Spot welding machine |
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2015
- 2015-11-11 CN CN201510763991.3A patent/CN105598598B/en not_active Expired - Fee Related
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| JP2004301705A (en) * | 2003-03-31 | 2004-10-28 | Toshiba Corp | Method for inspecting flaw of pattern and inspection device therefor |
| CN200996876Y (en) * | 2006-09-13 | 2007-12-26 | 中国科学院沈阳自动化研究所 | Temperature-field inspecter during metal powder laser formation process |
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| CN202639681U (en) * | 2012-07-02 | 2013-01-02 | 深圳市索阳新能源科技有限公司 | Single-welding and serial-welding integrated equipment of solar cell piece |
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| Publication number | Priority date | Publication date | Assignee | Title |
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| CN107877426A (en) * | 2017-12-14 | 2018-04-06 | 广东电网有限责任公司惠州供电局 | A kind of shaft tower tilts the fixture of monitoring sensor special |
| CN112846433A (en) * | 2021-01-08 | 2021-05-28 | 热魔美国公司 | Spot welding machine |
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| Publication number | Publication date |
|---|---|
| CN105598598B (en) | 2017-10-03 |
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Granted publication date: 20171003 Termination date: 20211111 |