CN202639681U - Single-welding and serial-welding integrated equipment of solar cell piece - Google Patents
Single-welding and serial-welding integrated equipment of solar cell piece Download PDFInfo
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- CN202639681U CN202639681U CN2012203147517U CN201220314751U CN202639681U CN 202639681 U CN202639681 U CN 202639681U CN 2012203147517 U CN2012203147517 U CN 2012203147517U CN 201220314751 U CN201220314751 U CN 201220314751U CN 202639681 U CN202639681 U CN 202639681U
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- conveyer belt
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P70/00—Climate change mitigation technologies in the production process for final industrial or consumer products
- Y02P70/50—Manufacturing or production processes characterised by the final manufactured product
Abstract
The utility model discloses single-welding and serial-welding integrated equipment of a solar cell piece, which has good positioning precision, is used for improving production efficiency of single welding and serial welding of the cell piece, and can be compatible with different specifications of solar cell pieces. The single-welding and serial-welding integrated equipment comprises an equipment rack, wherein a feeding mechanism, a transmission and positioning mechanism, a welding and temperature control mechanism, a blanking mechanism, a control mechanism and a power supply and control mechanism are arranged on the equipment rack. By the single-welding and serial-welding integrated equipment, a manual welding mode is changed to a full-automatic mechanical welding mode, the production efficiency is greatly improved, damaged cell rate during welding is reduced, and the single-welding and serial-welding integrated equipment is suitable for being used in cell piece welding of a solar cell.
Description
Technical field
The utility model relates to a kind of welding equipment of solar battery sheet, in particular, relates to a kind of single weldering and series welding integrated equipment of solar battery sheet.
Background technology
Along with the raising of socioeconomic development and living standards of the people, the people improve constantly the demand of the energy.Along with the shortage of the non-renewable energy resources such as coal, oil, natural gas, energy problem has become the matter of utmost importance of restriction development of all countries economy.Under the promotion in international photovoltaic market, and under the policy support of countries in the world government, the photovoltaic manufacturing is flourish.The solar cell of China and assembly manufacturing industry also advance with surprising rapidity.Complete photovoltaic manufacturing industry chain is: silicon materials-crystal pulling, ingot casting-former silicon chip-cleaning, diffusion, etching, PE, serigraphy, sintering-solar battery sheet-sorting, single weldering, series welding, lamination, lamination, test, frame up-solar components-dress support, assembly series connection, assembly are in parallel, inversion control-solar power system.Wherein the production of photovoltaic module plays vital effect in whole photovoltaic industry chain.In the photovoltaic module production process, single weldering, series welding operation are very important and than indispensable technical process together.All play vital effect for the production efficiency of whole assembly production and assembly finished product outward appearance and photoelectric transformation efficiency.Non-standard assembly after the section, the single weldering of tradition, series welding do not have the production model of standard, are full manual mode substantially.Because the length width of section changes with client's demand, generally can adopt first cartridge paper then drawing to be affixed on that single weldering, series welding personnel weld battery-arrangements according to the drawing model on the work top.Full manual production pattern randomness like this is very strong, and human factor fragmentation rate very large on the impact of production effect, that produce is very high.The cell piece of every kind of width all will carry out drawing protract, and the access times of drawing are limited, and designer's the duplication of labour has reduced the technology utilization rate.Series welding operating personnel positioning accuracy on drawing is relatively poor, also will spend the long time, makes the cell piece behind the series welding be difficult to the unified follow-up lamination procedure that affected again.
Summary of the invention
Technical purpose of the present utility model is to overcome in the prior art, single weldering of solar battery sheet and series welding device fragmentation rate height and ineffective technical problem; Provide a kind of positioning accuracy good, improve single weldering and series welding integrated equipment at the production efficiency of single weldering of cell piece and series welding and solar battery sheet that can compatible different size solar battery sheet.
For realizing above technical purpose, the technical solution of the utility model is:
Single weldering and the series welding integrated equipment of solar battery sheet include equipment rack, and described equipment rack is provided with:
Feed mechanism, described feed mechanism include feed mechanism material loading conveyer belt, and material loading conveyer belt top is provided with the material loading sucker, also is provided with cell piece integrity detection platform on equipment rack;
Transmission and detent mechanism, described transmission and detent mechanism include conveyer belt, drive transmission servomotor, the position sensor of conveyer belt;
Welding and temperature control mechanism, described welding and temperature control mechanism include welding supply arrangement, scaling powder supply arrangement, welding draw cut cutter, heating plate;
Cutting agency, described cutting agency includes conveyer belt, sucker, motor, detecting sensor;
Controlling organization, described controlling organization comprises computer, computer is connected with the PLC intelligent control unit;
Power provides and controlling organization, and power provides and controlling organization comprises vavuum pump, blower fan, compressed air control circuit and power circuit.
Further, cutting agency is provided with blanking bench, and described blanking bench is provided with semicircle protecting glass.
Further, the sucker of described cutting agency is 12.
Useful technique effect of the present utility model is: improve targetedly for the exercises in single weldering, the series welding process, make random manually-operated change full automatic machinery standard action into.Finish from material loading to series welding, pilot process need not artificial participation.Facts have proved that the present invention can effectively solve above series of problems.More traditional picture total man worker pattern has the many advantages such as high efficiency, high reliability, high automation, high performance-price ratio, low fragmentation rate.Change total man worker's bond pattern into the full-automatic mechanical bond pattern, greatly enhance productivity, every string is controlled in 1 minute required weld interval.Greatly reduce single weldering, the used personnel of series welding, save labour cost.The butt welding strip length is accurately controlled, and reduces the material waste, cuts down finished cost.Need not technical staff's design iterations drawing, the utilization rate that develops skill reduces technical staff's work load, saves the drawing cost.Accurate detent mechanism makes welding effect consistent, the assembly finished product unification attractive in appearance of making.Welding process need not artificial participation, and intermediate transport Tape movement assembly is steady, and scrapping greatly in the series welding process reduced, and the integral solder scrappage is controlled in 1 ‰.The Welding Structure accurate temperature controlling, the cell piece after the welding has higher and reliability.Control program of the present invention is simple to operate, and visible user interface has shortened training cycle of employee greatly.The present invention can arrange the specifications parameter of various structures flexibly, accomplishes not only flexible Application but also standard unification.The battery strings unified appearance that Full-automatic welding machine is made can make the inspection of rear road lamination work adjust also greatly shortening of time.The present invention has increased middle cooling air outlet, and cool time of battery strings is shortened greatly.
The utility model has perfect defencive function to the cell piece string in the whole welding process, has reduced the bad sheet rate of welding process.
Description of drawings
Fig. 1 is the structural representation of an embodiment of the utility model.
The specific embodiment
In conjunction with Fig. 1, describe the specific embodiment of the present utility model in detail, but claim is not done any restriction.
In the structure of single weldering of the utility model solar battery sheet and series welding integrated equipment, include equipment rack 100, described equipment rack is provided with: feed mechanism, described feed mechanism includes feed mechanism material loading conveyer belt 102, material loading conveyer belt 102 tops are provided with material loading sucker 101, also are provided with cell piece integrity detection platform 103 on equipment rack 100; Transmission and detent mechanism, described transmission and detent mechanism include conveyer belt 200, are used for driving transmission servomotor, the position sensor of conveyer belt; Welding and temperature control mechanism, described welding and temperature control mechanism include welding supply arrangement 300, scaling powder supply arrangement, welding draw cut cutter, heating plate; Cutting agency, described cutting agency include conveyer belt 400, sucker 401, motor, detecting sensor; Controlling organization, described controlling organization comprises computer 500, is connected with computer monitoring screen 501, computer is connected with PLC intelligent control unit 600; Power provides and controlling organization, and power provides and controlling organization comprises vavuum pump 700, blower fan 800, compressed air control circuit and power circuit.Cutting agency is provided with blanking bench, and described blanking bench is provided with semicircle protecting glass.
When implementing, the workman only needs the cell piece that go-no-go is good to be positioned on the feeding platform, the sucker 101 of feed mechanism automatically is drawn to cell piece to be welded cell piece integrity detection platform 103 and detects, integrity detection by after be drawn onto again the fixed position of single weldering series welding platform, the welding that welding and temperature control mechanism will steep scaling powder automatically is routed on the cell piece, the length of controlling organization control welding.Again by transmission and detent mechanism be sent to the welding and temperature control mechanism weld, the temperature that temperature controller 900 or controlling organization are controlled heating plate automatically is 340 ℃-360 ℃, the quantity of the cell piece of welding is monitored automatically by controlling organization, material conveyer belt 102 is carried the cell piece that welds to cutting agency in welding, after the welding string quantity that reaches setting, the cell piece that the conveyer belt 200 of transmission and detent mechanism connects whole series welding automatically is sent to cutting agency.12 suckers of cutting agency pick up whole string cell piece simultaneously, at first be placed on the cell piece integrity detection platform that a row is comprised of 12 sensors and detect and count, detect whole string cell piece qualified after, automatic cell piece with whole string is drawn onto in the blanking Carrier box after confirming welding effect by the workman again, after the quantity of battery strings in the blanking Carrier box reaches the quantity of control system setting after the welding, control system meeting automatic alarm, complete battery strings sheet is taken out in prompting.
The utility model controlling organization is intelligence control system, and automatic alarm, automatically monitoring have memory function, press memory point after the alarm release and continue operation.But the utility model feed mechanism automatic blade suction has cell piece Integrity Verification function, automatic alarm when fragmentation is arranged, and feed mechanism is provided with feeding platform, can automatically change a collection of reserve battery sheet after the cell piece of feeding platform sucks.The utility model welding supply arrangement 300 can accurately be controlled welding length, has automatically the function of cutting off, automatically adding scaling powder.But the electromagnetism soldering tip accurate temperature controlling of welding of the present utility model and temperature control mechanism, the soldering tip irregularity degree is controlled in the 100um, to reach best welding effect.The utility model transmission and detent mechanism be positioning transmission accurately, and error distance is controlled at 200 μ m.12 infrared ray sensors of the utility model cutting agency can detect the integrality of whole string cell piece, have in the situation of fragmentation, and are capable of automatic alarm.The inspection of welding effect can be confirmed by operating personnel, directly puts into the blanking Carrier box after also can giving tacit consent to pause 5S.In the controlling organization of the present utility model, used software control procedure and PLC control program are to make specially for this equipment, are the assurances that realizes the full-automation of single weldering series welding, pinpoint accuracy, high reliability.Cooling air outlet 801 shortened cool time greatly in the middle of the utility model had.The design of the utility model feeding platform shape is convenient to and operation and attractive in appearance more.Cutting agency of the present utility model is provided with blanking bench, and the semicircle protecting glass of blanking bench more is conducive to protect the safety of finished product battery strings and the health of blanking table top.
Claims (3)
1. the single of solar battery sheet welds and series welding integrated equipment, and it is characterized in that: include equipment rack, described equipment rack is provided with:
Feed mechanism, described feed mechanism include feed mechanism material loading conveyer belt, and material loading conveyer belt top is provided with the material loading sucker, also is provided with cell piece integrity detection platform on equipment rack;
Transmission and detent mechanism, described transmission and detent mechanism include conveyer belt, drive transmission servomotor, the position sensor of conveyer belt;
Welding and temperature control mechanism, described welding and temperature control mechanism include welding supply arrangement, scaling powder supply arrangement, welding draw cut cutter, heating plate;
Cutting agency, described cutting agency includes conveyer belt, sucker, motor, detecting sensor;
Controlling organization, described controlling organization comprises computer, computer is connected with the PLC intelligent control unit;
Power provides and controlling organization, and power provides and controlling organization comprises vavuum pump, blower fan, compressed air control circuit and power circuit.
2. the single of solar battery sheet according to claim 1 welds and series welding integrated equipment, and it is characterized in that: described cutting agency is provided with blanking bench, and described blanking bench is provided with semicircle protecting glass.
3. the single of solar battery sheet according to claim 1 and 2 welds and series welding integrated equipment, and it is characterized in that: the sucker of described cutting agency is 12.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2012203147517U CN202639681U (en) | 2012-07-02 | 2012-07-02 | Single-welding and serial-welding integrated equipment of solar cell piece |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2012203147517U CN202639681U (en) | 2012-07-02 | 2012-07-02 | Single-welding and serial-welding integrated equipment of solar cell piece |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN202639681U true CN202639681U (en) | 2013-01-02 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN2012203147517U Expired - Fee Related CN202639681U (en) | 2012-07-02 | 2012-07-02 | Single-welding and serial-welding integrated equipment of solar cell piece |
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|---|---|
| CN (1) | CN202639681U (en) |
Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102699587A (en) * | 2012-07-02 | 2012-10-03 | 深圳市索阳新能源科技有限公司 | Single welding and series welding integrity device of solar cell slices |
| CN103692097A (en) * | 2013-12-09 | 2014-04-02 | 夏德湘 | Full-automatic welding method of photovoltaic panel and automatic photovoltaic panel welding machine capable of realizing method |
| CN104526178A (en) * | 2014-12-31 | 2015-04-22 | 苏州博阳能源设备有限公司 | Solar cell bus bar welding machine |
| CN105598598A (en) * | 2015-11-11 | 2016-05-25 | 天津市鑫鼎源科技发展有限公司 | Solar cell panel electrode welding temperature measuring and positioning device and use method |
-
2012
- 2012-07-02 CN CN2012203147517U patent/CN202639681U/en not_active Expired - Fee Related
Cited By (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102699587A (en) * | 2012-07-02 | 2012-10-03 | 深圳市索阳新能源科技有限公司 | Single welding and series welding integrity device of solar cell slices |
| CN103692097A (en) * | 2013-12-09 | 2014-04-02 | 夏德湘 | Full-automatic welding method of photovoltaic panel and automatic photovoltaic panel welding machine capable of realizing method |
| CN103692097B (en) * | 2013-12-09 | 2016-08-17 | 东莞市开胜电子有限公司 | A kind of Full-automatic welding method of photovoltaic panel and realize the photovoltaic panel automatic welding machine of said method |
| CN104526178A (en) * | 2014-12-31 | 2015-04-22 | 苏州博阳能源设备有限公司 | Solar cell bus bar welding machine |
| CN105598598A (en) * | 2015-11-11 | 2016-05-25 | 天津市鑫鼎源科技发展有限公司 | Solar cell panel electrode welding temperature measuring and positioning device and use method |
| CN105598598B (en) * | 2015-11-11 | 2017-10-03 | 天津市鑫鼎源科技发展有限公司 | A kind of solar panel electrode welding thermometric positioner and application method |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| ASS | Succession or assignment of patent right |
Owner name: SHENZHEN SHIDAI DETIAN AUTOMATION EQUIPMENT CO., L Free format text: FORMER OWNER: SHENZHEN SUOYANG NEW ENERGY CO., LTD. Effective date: 20131011 |
|
| C41 | Transfer of patent application or patent right or utility model | ||
| C53 | Correction of patent of invention or patent application | ||
| CB03 | Change of inventor or designer information |
Inventor after: Shen Yuanzhong Inventor after: Li Yajun Inventor before: Shen Yuanzhong Inventor before: Shen Hengchun |
|
| COR | Change of bibliographic data |
Free format text: CORRECT: INVENTOR; FROM: SHEN YUANZHONG SHEN HENGCHUN TO: SHEN YUANZHONG LI YAJUN |
|
| TR01 | Transfer of patent right |
Effective date of registration: 20131011 Address after: 518000 Guangdong province Shenzhen Guangming New District Office of Gongming Tian Liao Tian Liao Road community Juhui mould Industrial Park 5 Building 4 floor A District Patentee after: SHENZHEN SHIDAI DETIAN AUTOMATION EQUIPMENT CO.,LTD. Address before: 518000 Guangdong province Shenzhen Guangming New District Office of Gongming Tian Liao Tian Liao Road community Juhui mould Industrial Park 5 Building 1 floor, 2 floor, 5 floor Patentee before: Shenzhen Suoyang New Energy Co., Ltd. |
|
| CF01 | Termination of patent right due to non-payment of annual fee | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20130102 Termination date: 20210702 |