CN105598266A - Door jamb bending method - Google Patents

Door jamb bending method Download PDF

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Publication number
CN105598266A
CN105598266A CN201510971078.2A CN201510971078A CN105598266A CN 105598266 A CN105598266 A CN 105598266A CN 201510971078 A CN201510971078 A CN 201510971078A CN 105598266 A CN105598266 A CN 105598266A
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CN
China
Prior art keywords
section
groove
head
flanging
right angle
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Granted
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CN201510971078.2A
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Chinese (zh)
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CN105598266B (en
Inventor
夏恒严
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ANHUI CHANGJIANG MACHINE TOOL MANUFACTURING (GROUP) Co Ltd
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ANHUI CHANGJIANG MACHINE TOOL MANUFACTURING (GROUP) Co Ltd
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Publication of CN105598266A publication Critical patent/CN105598266A/en
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Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B21MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21DWORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21D35/00Combined processes according to or processes combined with methods covered by groups B21D1/00 - B21D31/00
    • B21D35/002Processes combined with methods covered by groups B21D1/00 - B21D31/00
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B21MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21DWORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21D37/00Tools as parts of machines covered by this subclass
    • B21D37/10Die sets; Pillar guides
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B21MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21DWORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21D5/00Bending sheet metal along straight lines, e.g. to form simple curves
    • B21D5/06Bending sheet metal along straight lines, e.g. to form simple curves by drawing procedure making use of dies or forming-rollers, e.g. making profiles
    • EFIXED CONSTRUCTIONS
    • E06DOORS, WINDOWS, SHUTTERS, OR ROLLER BLINDS IN GENERAL; LADDERS
    • E06BFIXED OR MOVABLE CLOSURES FOR OPENINGS IN BUILDINGS, VEHICLES, FENCES OR LIKE ENCLOSURES IN GENERAL, e.g. DOORS, WINDOWS, BLINDS, GATES
    • E06B1/00Border constructions of openings in walls, floors, or ceilings; Frames to be rigidly mounted in such openings
    • E06B1/04Frames for doors, windows, or the like to be fixed in openings
    • E06B1/52Frames specially adapted for doors

Abstract

The invention discloses a door jamb bending method, and belongs to the technical field of moulds and bending. According to the door jamb bending method, adopted bending moulds comprise a lower mould, an upper right-angled mould, an upper 45-degree mould, an upper flanging mould and an upper flattening mould. The method comprises the bending steps that materials are selected and marked out; a plurality of right-angled sections are bent out through the upper right-angled mould; a flanged protrusion is machined through the upper flanging mould; a right-angled section is bent out through the upper right-angled mould; then pre-bending is carried out through the upper 45-degree mould, finally the pre-bent corner is flattened through the upper flattening mould, and a door jamb workpiece is machined. According to the door jamb bending method, the bending moulds are reasonable in structural design, the cooperation performance of the upper moulds and the lower mould is good, the machining sequence is set reasonably, no interference phenomenon occurs in the machining process, machining efficiency is high, and the machined door jamb is tight in joint closing and good in sound insulation effect.

Description

A kind of doorjamb bending method
Patent application of the present invention is to be for application number: the divisional application of 201410819761X, and the applying date of original application is:2014-12-24, invention and created name is: a kind of doorjamb, doorjamb Bending Mould and bending method.
Technical field
The present invention relates to mould and bending technical field, more particularly, relate to a kind of doorjamb bending method.
Background technology
Bending machine die is that bender is used for the instrument of machine-shaping plate, and this instrument is made up of various parts, different mouldsThe part difference forming, it mainly realizes the processing of article profile by the change of institute's moulding material physical state. At benderUnder the effect of pressure, by the guiding each other of upper die of bending machine and counterdie, blank is become and have the workpiece of given shape and size. In realityIn the production process of border, enterprise can, according to the difference of shaping workpiece shape or size, configure the counterdie of different groove angles. But withExpanding economy, the shape of the workpiece of the bending of is also more and more diversified, and different like this workpiece just needs special mouldProcess, especially in antitheft door, need the doorjamb of various shapes. Present antitheft door is not merely to make an issue of on lockset,In the design of doorframe, also must there is certain anti-performance of prying open, could meet like this security requirement.
Designer has invented a kind of security door frame shape in the time of design workpiece, and this doorjamb is not only combined with door leaf tightly,And soundproof effect is good, but the workpiece of this shape give mould factory and add man-hour, mould factory finds large, the traditional pressure of difficulty of processingThe type of making is not suitable for this workpiece, does not know again how to use bender to process, although cause this workpiece to design,But there is the predicament that cannot process. This doorjamb structure as shown in Figure 1, this doorjamb by multiple right angles section, flanging projection 1-5,The section of being folded flat 1-7 and changeover portion 1-7-1 composition, its each right angle section forms the basic structure of doorjamb, and its flanging projection 1-5 usesIn door leaf is engaged tightly with doorjamb, there is tamper-resistant function, its section of being folded flat 1-7 and changeover portion 1-7-1 can be furtherEnsure fitting tightly between the two, soundproof effect is better. It is very simple that this doorjamb may seem, but its size Control andIn structure processing, but there is great difficulty, the especially processing of the changeover portion 1-7-1 on flanging projection 1-5, the section of being folded flat 1-7, because ofFor the size of flanging projection 1-5 is less, again in overall centre position, add the impact that is vulnerable to other limits man-hour; Same,Single being folded flat is easy to processing, if fold changeover portion 1-7-1 on the section of being folded flat 1-7, this has very large difficulty again. ThisOutward, how the processing sequence of this doorjamb total just can accomplish is reasonably dodged, and how to ensure the uniformity of size, theseProblem makes enterprise comparatively have a headache, and makes it to feel frustrated, and envies that the ingenious of this doorjamb structure but do not have processing to adoptWith mould. Therefore, provide the development important in inhibiting of a set of effective processing scheme to this doorjamb and this field.
Through retrieval, existing open about the technical scheme of doorjamb bending, for example: Chinese Patent Application No.:200710112952.2, the applying date: on September 19th, 2007, invention and created name is: anti-theft gate rabbet, its manufacture method andIts particular manufacturing craft, the rabbet in this application case is the structure that is bent into inside and is had L-type cavity by metallic plate one, metallic plate bagDraw together the first frame, the second frame, the 3rd frame, the 4th frame, the 5th frame and hexagon frame six parts, adjacent frame itBetween bending arrange, between hexagon frame and the first frame, be connected, its special Bending Mould is comparatively common, is traditional right-angle bendingMould slightly improves, and rabbet is simple, is that a rabbet or its processing mold all can not embody its creativeness.
Summary of the invention
1. the technical problem that invention will solve
The object of the invention is to overcome the deficiency that in prior art, baroque doorjamb cannot be processed, a kind of limit is providedFrame bending method, technical scheme of the present invention, by cooperatively interacting of different patrixes and counterdie, processing that can be easily and fastGo out the doorjamb that joint close is tight, soundproof effect is good.
2. technical scheme
For achieving the above object, technical scheme provided by the invention is:
A kind of doorjamb bending method of the present invention, is characterized in that, the steps include:
Step 1, according to the total length selection material of workpiece to be processed, then according to the length of every section of doorjamb at its intersectionMarking;
The right angle patrix of step 2, employing doorjamb Bending Mould coordinates with the first V-shaped groove of counterdie, folds successively the first right angleSection, the second right angle section, the 3rd right angle section, the 4th right angle section, the angle that folds is all 90 °;
After step 3, step 2 complete, change right angle patrix into flanging patrix and make the counterdie flanging groove position of flanging patrix and counterdiePut correspondence, fold flanging projection;
After step 4, step 3 complete, again change right angle patrix and adjust counterdie, folding successively the 5th right angle section, the 6th straightAngle section, the 7th right angle section;
After step 5, step 4 complete, change 45 degree patrixes and make itself and the counterdie of counterdie pre-fold groove position corresponding, fold transitionThe 45° angle that pre-bends of section and the section of being folded flat;
After step 6, step 5 complete, change and flatten patrix and make it corresponding with the planar structure of counterdie, extrude the section of being folded flat of 0 °,Obtain required doorjamb workpiece.
Improve closer as the present invention, step 2 to the two relative side of counterdie described in step 6 is planar structure,A plane in this planar structure is provided with the first V-shaped groove and counterdie flanging groove, and described counterdie flanging groove coordinates with flanging patrix,For bending flanging projection; Be provided with counterdie in the opposite side plane of counterdie and pre-fold groove and the second V-shaped groove, described counterdie pre-fold groove with45 degree patrixes coordinate, for bending changeover portion and the section of being folded flat is pre-bended; Described the first V-shaped groove, the second V-shaped groove and right anglePatrix coordinates, for bending the first right angle section, the second right angle section, the 3rd right angle section, the 4th right angle section, the 5th right angle section, theSix right angle sections and the 7th right angle section, described pressing patrix coordinates with the planar structure that counterdie pre-folds groove place side, is folded flat for completingThe bending of section.
Improve closer as the present invention, described counterdie flanging groove is by one section of flanging groove, two sections of flanging grooves, three sections of flanging groovesBe connected in sequence with four sections of flanging grooves, one section of described flanging groove and described planar structure angle are 110 °, two sections of flanging grooves and foldingGroove one section of angle in limit is acute angle, and between three sections of two sections of described flanging grooves and flanging grooves, angle is obtuse angle, and four sections of flanging grooves and flangingOne section of groove is vertical;
Described counterdie pre-folds groove and connects to form successively by pre-folding one section of groove, pre-fold two sections of grooves, pre-fold three sections of grooves and pre-folding four sections of grooves,Described to pre-fold one section of groove vertical with described planar structure, and pre-folding two sections of grooves is 45 ° with the angle that pre-folds one section of groove, described in pre-fold grooveThree sections with pre-fold one section of groove and be arranged in parallel, described in to pre-fold four sections of grooves be 135 ° with the angle of planar structure;
The angle of the first described V-shaped groove, the two sides of the second V-shaped groove is 90 °, and offers rectangular channel in angle bottom.
Improve closer as the present invention, described right angle patrix by right angle cutter handle of a knife, right angle cutter matrix, right angle cutter supporter,Right angle cutter connector, sword neck and sword head form, and wherein: right angle cutter handle of a knife is vertically set on right angle cutter matrix, right angle cutter supportsBody and right angle cutter matrix are connected, and this right angle cutter supporter is connected with sword neck by right angle cutter connector, has formed the folding of right angle patrixCurved segment; Described sword neck and right angle cutter handle of a knife be arranged in parallel, are provided with the sword head of inclination on sword neck, this sword head by the first sword women's head-ornaments,The second sword women's head-ornaments and the 3rd sword women's head-ornaments connect to form successively, and the angle of described the first sword women's head-ornaments and the second sword women's head-ornaments is 86 °, and secondSword women's head-ornaments and the vertical setting of the 3rd sword women's head-ornaments and the second sword women's head-ornaments and the folded acute angle of sword neck length direction are 43 °.
Improve closer as the present invention, described 45 degree patrixes are by the 45 degree cutter handle of a knifes, 45 that set gradually in the same directionDegree cutter cutter hub and 45 degree jet blades form, wherein: 45 degree jet blades by cutter head first paragraph, cutter head second segment, the 3rd section of cutter head,The 6th section of the 4th section of cutter head, the 5th section of cutter head and cutter head connect and compose successively, described cutter head first paragraph, the 3rd section of cutter head, cutter headThe 5th section, the 6th section of length direction setting along 45 degree patrixes of cutter head, and the 6th section of the 5th section of cutter head and cutter head are by chamfering mistakeThe section of crossing connects, and the 4th section of described cutter head second segment, cutter head and 45 are spent between the length direction of patrixes 45 ° of inclinations angle, cutter head theThe length of three sections with pre-fold the equal in length of three sections of grooves, the length that cutter head is the 4th section is less than the length that pre-folds two sections of grooves.
Improve closer as the present invention, described flanging patrix by hemming die handle of a knife, hemming die cutter hub and flanging die head successivelyBe connected and form, described flanging die head is by die head first paragraph, die head second segment, the 3rd section of die head, the 4th section of die head and die head the 5thSection is connected in sequence, and described die head first paragraph and flanging patrix angle vertically section is 110 °, and this die head first paragraph perpendicular toThe 4th section of die head, the angle between the 4th section of described die head second segment, the 3rd section of die head, die head and three sections corresponding of flanging grooves,Angle between one section of two sections of flanging groove, flanging groove equates, three sections of the length of described die head second segment and flanging grooves equal in length,The length that described die head is the 3rd section is less than the length of two sections of flanging grooves, and the 4th section of described die head be arranged in parallel with the 5th section of die head and be logicalCrossing filleted transition connects.
Improve closer as the present invention, described pressing patrix is by flattening die handle of a knife, flattening die cutter hub and flattening die pressure headThe concave shaped structure being connected in sequence, the bottom surface of described flattening die pressure head is plane.
Improve closer the length phase of described right angle patrix, 45 degree patrixes, flanging patrix and pressing patrix as the present inventionDeng.
3. beneficial effect
Adopt technical scheme provided by the invention, compared with prior art, there is following beneficial effect:
(1) a kind of doorjamb bending method of the present invention, by rational layout processing sequence, has utilized each mould cleverlyDesign feature, has accomplished reasonably to dodge, and working (machining) efficiency is high, and the doorjamb each several part connecting processing is good;
(2) a kind of doorjamb bending method of the present invention, the Bending Mould of employing comprises right angle patrix, 45 degree patrixes, flangingPatrix, pressing upper die and lower die, good stability when worked door frame, can accomplish reasonably to dodge, and working (machining) efficiency is high, Er QiejiaWork complex part like this is only used 4 patrixes, and processing cost is low;
(3) a kind of doorjamb bending method of the present invention, its patrix of the Bending Mould of employing and counterdie conformability are good, processing flangingEnergy one-shot forming when projection, the doorjamb of processing has flanging projection, the section of being folded flat and changeover portion, and joint close is tight, and crudy is high,Soundproof effect is good.
Brief description of the drawings
Fig. 1 is the structural representation of doorjamb in the present invention;
Fig. 2 is the structural representation of counterdie in the present invention;
Fig. 3 is the structural representation of right angle patrix in the present invention;
Fig. 4 is the structural representation of 45 degree patrixes in the present invention;
Fig. 5 is the structural representation of flanging patrix in the present invention;
Fig. 6 is the structural representation that flattens patrix in the present invention;
Fig. 7 is the view of processing the 4th right angle section in the present invention;
Fig. 8 is the view of processing flanging projection in the present invention;
Fig. 9 is the machining state schematic diagram that pre-bends of the section of being folded flat in the present invention.
Label declaration in schematic diagram:
1-1, the first right angle section; 1-2, the second right angle section; 1-3, the 3rd right angle section; 1-4, the 4th right angle section; 1-5, flangingProjection; 1-6, the 5th right angle section; 1-7, the section of being folded flat; 1-7-1, changeover portion; 1-8, the 6th right angle section; 1-9, the 7th right angle section;
2, counterdie; 2-1, the first V-shaped groove; 2-2, counterdie flanging groove; One section of 2-2-1, flanging groove; 2-2-2, flanging groove twoSection; Three sections of 2-2-3, flanging grooves; Four sections of 2-2-4, flanging grooves; 2-3, counterdie pre-fold groove; 2-3-1, pre-fold one section of groove; 2-3-2,Pre-fold two sections of grooves; 2-3-3, pre-fold three sections of grooves; 2-3-4, pre-fold four sections of grooves; 2-4, the second V-shaped groove;
3, right angle patrix; 3-1, right angle cutter handle of a knife; 3-2, right angle cutter matrix; 3-3, right angle cutter supporter; 3-4, right angle cutterConnector; 3-5, sword neck; 3-6, sword head; 3-6-1, the first sword women's head-ornaments; 3-6-2, the second sword women's head-ornaments; 3-6-3, the 3rd sword headFace;
4,45 degree patrixes; 4-1,45 degree cutter handle of a knifes; 4-2,45 degree cutter cutter hubs; 4-3,45 degree jet blades; 4-3-1, cutter headFirst paragraph; 4-3-2, cutter head second segment; The 3rd section of 4-3-3, cutter head; The 4th section of 4-3-4, cutter head; The 5th section of 4-3-5, cutter head;The 6th section of 4-3-6, cutter head;
5, flanging patrix; 5-1, hemming die handle of a knife; 5-2, hemming die cutter hub; 5-3, flanging die head; 5-3-1, die head firstSection; 5-3-2, die head second segment; The 3rd section of 5-3-3, die head; The 4th section of 5-3-4, die head; The 5th section of 5-3-5, die head;
6, flatten patrix; 6-1, flattening die handle of a knife; 6-2, flattening die cutter hub; 6-3, flattening die pressure head.
Detailed description of the invention
For further understanding content of the present invention, the present invention is described in detail in conjunction with the accompanying drawings and embodiments.
Embodiment 1
In conjunction with Fig. 1, a kind of doorjamb of the present embodiment, this doorjamb is to form cavity structure by the bending of metallic plate one, this typeCavity configuration by the first right angle section 1-1, the second right angle section 1-2, the 3rd right angle section 1-3, the 4th right angle section 1-4, flanging projection 1-5,The 5th right angle section 1-6, the section of being folded flat 1-7, changeover portion 1-7-1, the 6th right angle section 1-8 and the 7th right angle section 1-9 are connected in sequence(as Fig. 1), wherein: flanging projection 1-5 comprises three angle changeover portions, and the section of being folded flat 1-7 is that angle is the overlay segment of 0 °, shouldThe section of being folded flat 1-7 is connected with the 6th right angle section 1-8 by changeover portion 1-7-1, and the section of being folded flat 1-7 and the 5th right angle section 1-6 superposition sectionLength for being greater than 13.5mm.
In conjunction with Fig. 2, Fig. 3, Fig. 4, Fig. 5 and Fig. 6, a kind of doorjamb Bending Mould of the present embodiment, comprises counterdie 2, straightAngle patrix 3,45 degree patrixes 4, flanging patrix 5 and pressing patrix 6, the two relative side of counterdie 2 is planar structure, flat at thisA plane in face structure is provided with the first V-shaped groove 2-1 and counterdie flanging groove 2-2, and counterdie flanging groove 2-2 and flanging patrix 5 are joinedClose, for bending flanging projection 1-5. Be provided with counterdie in the opposite side plane of counterdie 2 and pre-fold groove 2-3 and the second V-shaped groove 2-4,Counterdie pre-folds groove 2-3 and coordinates with 45 degree patrixes 4, pre-bends for bending changeover portion 1-7-1 and to the section of being folded flat 1-7. The one VShape groove 2-1, the second V-shaped groove 2-4 coordinate with right angle patrix 3, for bending the first right angle section 1-1, the second right angle section 1-2,The 3rd right angle section 1-3, the 4th right angle section 1-4, the 5th right angle section 1-6, the 6th right angle section 1-8 and the 7th right angle section 1-9. FlattenPatrix 6 coordinates with the planar structure that counterdie pre-folds groove 2-3 place side, for completing the bending of the section of being folded flat 1-7.
Counterdie flanging groove 2-2 in the present embodiment is by one section of 2-2-1 of flanging groove, two sections of 2-2-2 of flanging groove, three sections of 2-2-3 of flanging grooveFour sections of 2-2-4 are connected in sequence with flanging groove, and the planar structure angle of one section of 2-2-1 of flanging groove and counterdie 2 is 110 °, flangingTwo sections of 2-2-2 of groove and one section of 2-2-1 angle of flanging groove are the acute angle of 86~88 °, two sections of 2-2-2 of flanging groove and three sections of 2-2-3 of flanging grooveBetween angle be obtuse angle, and one section of 2-2-1 of four sections of 2-2-4 of flanging groove and flanging groove is vertical. Counterdie pre-folds groove 2-3 by pre-folding groove oneSection 2-3-1, pre-fold two sections of 2-3-2 of groove, pre-fold three sections of 2-3-3 of groove and pre-fold four sections of 2-3-4 of groove and connect to form successively, it pre-folds grooveOne section of 2-3-1 is vertical with the planar structure of counterdie 2, and pre-folding two sections of 2-3-2 of groove is 45 ° with the angle that pre-folds one section of 2-3-1 of groove,Pre-fold three sections of 2-3-3 of groove and pre-fold one section of 2-3-1 of groove and be arranged in parallel, the angle that pre-folds four sections of 2-3-4 of groove and planar structure is 135 °,Pre-fold four sections of 2-3-4 of groove and to pre-fold two sections of 2-3-2 of groove parallel. What deserves to be explained is, the length that pre-folds two sections of 2-3-2 of groove is L,The length that pre-folds three sections of 2-3-3 of groove is B, has 0.707L+B≤L, while avoiding the section of being folded flat 1-7 to pre-bend with pre-fold grooveOne section of 2-3-1 interferes, and just meets doorjamb Structural Design Requirement. The first V-shaped groove 2-1, second in the present embodimentThe angle of the two sides of V-shaped groove 2-4 is 90 °, and offers rectangular channel in angle bottom.
Right angle patrix 3 in the present embodiment is by right angle cutter handle of a knife 3-1, right angle cutter matrix 3-2, right angle cutter supporter 3-3, right angleCutter connector 3-4, sword neck 3-5 and sword head 3-6 form (as Fig. 3), wherein: right angle cutter handle of a knife 3-1 is vertically set on right angle cutterMatrix 3-2 is upper, for right angle patrix 3 is fixed to bender. Right angle cutter supporter 3-3 and right angle cutter matrix 3-2 are connected,This right angle cutter supporter 3-3 is connected with sword neck 3-5 by right angle cutter connector 3-4, has formed the bending section of right angle patrix 3, makesIt can adapt to institute's processing mold structure. Sword neck 3-5 and right angle cutter handle of a knife 3-1 be arranged in parallel, is provided with inclination on sword neck 3-5Sword head 3-6, this sword head 3-6 is by the first sword women's head-ornaments 3-6-1, the second sword women's head-ornaments 3-6-2 and the 3rd sword women's head-ornaments 3-6-3 connection group successivelyBecome, and the angle of the first sword women's head-ornaments 3-6-1 and the second sword women's head-ornaments 3-6-2 is 86 ° the second sword women's head-ornaments 3-6-2 and the 3rd sword women's head-ornamentsThe vertical setting of 3-6-3 and the second sword women's head-ornaments 3-6-2 and the folded acute angle of sword neck 3-5 length direction are 43 °, so that the first sword women's head-ornaments3-6-1, the second sword women's head-ornaments 3-6-2 equate with the angle of vertical direction, as right angle patrix 3 and the first V-shaped groove 2-1 or the 2nd VShape groove 2-4 can fold 90 ° of die angles while cooperation.
In the present embodiment 45 degree patrix 4 is by the 45 degree cutter handle of a knife 4-1 that set gradually in the same direction, 45 degree cutter cutter hub 4-2Connect and compose successively (as Fig. 4) with 45 degree jet blade 4-3, wherein: 45 degree jet blade 4-3 are by cutter head first paragraph 4-3-1, cutterSecond segment 4-3-2, the 3rd section of 4-3-3 of cutter head, the 4th section of 4-3-4 of cutter head, the 5th section of 4-3-5 of cutter head and the 6th section of 4-3-6 of cutter headConnect and compose successively. Cutter head first paragraph 4-3-1, the 3rd section of 4-3-3 of cutter head, the 5th section of 4-3-5 of cutter head, the 6th section of 4-3-6 of cutter headAlong the length direction setting of 45 degree patrixes 4, arranging can avoid bending time of cutter head first paragraph 4-3-1 45 spent cutter cutter hub 4-2With institute's processing mold interference, simultaneously for fear of the 5th section of 4-3-5 of cutter head with pre-fold one section of 2-3-1 of groove and coordinate rolled over straightwayAffected by mould, the 6th section of 4-3-6 of the 5th section of 4-3-5 of cutter head and cutter head is connected by filleted transition, make it be concave shaped.Between the length direction of cutter head second segment 4-3-2, the 4th section of 4-3-4 of cutter head and 45 degree patrixes 4, there are 45 ° of inclinations angle, cutter head the 3rdThe length of section 4-3-3 with pre-fold the equal in length of three sections of 2-3-3 of groove, the length of the 4th section of 4-3-4 of cutter head is less than and pre-folds two sections of 2-3-2 of grooveLength, pre-fold the 4th section of 4-3-4 of two sections of 2-3-2 of groove and cutter head and be reflected to the thickness of slab of difference in height on vertical curve and roll over metallic plateEquate, coordinate completely so that 45 degree patrixes 4 can pre-fold groove 2-3 with the counterdie of counterdie 2.
Flanging patrix 5 in the present embodiment be connected successively by hemming die handle of a knife 5-1, hemming die cutter hub 5-2 and flanging die head 5-3 andBecome (as Fig. 5), described flanging die head 5-3 by die head first paragraph 5-3-1, die head second segment 5-3-2, the 3rd section of 5-3-3 of die head,The 4th section of 5-3-4 of die head and the 5th section of 5-3-5 of die head are connected in sequence. Die head first paragraph 5-3-1 and vertically section of flanging patrix 5Angle be 110 °, and this die head first paragraph 5-3-1 is perpendicular to the 4th section of 5-3-4 of die head, to can make processed flanging protrudingPlaying 1-5 is connected with the part of its both sides. Between die head second segment 5-3-2, the 3rd section of 5-3-3 of die head, the 4th section of 5-3-4 of die headAngle between angle and corresponding three sections of 2-2-3 of flanging groove, two sections of 2-2-2 of flanging groove, one section of 2-2-1 of flanging groove equates, and mouldThe length of second segment 5-3-2 and three sections of 2-2-3's of flanging groove is equal in length, and the length of the 3rd section of 5-3-3 of die head is less than flanging grooveThe length of two sections of 2-2-2, the 5th section of 5-3-5 of the 4th section of 5-3-4 of die head and die head be arranged in parallel and is connected by filleted transition,This structure setting can make flanging patrix 5 and counterdie flanging groove 2-2 coordinate completely in the time of processing metal board mold.
Pressing patrix 6 in the present embodiment is to be connected successively by flattening die handle of a knife 6-1, flattening die cutter hub 6-2 and flattening die pressure head 6-3Connect the concave shaped structure (as Fig. 6) forming, the bottom surface of its flattening die pressure head 6-3 is plane. For the use that adapts to bender withAnd for the convenient control to mould in process, right angle patrix 3, the 45 degree patrixes 4 in the present embodiment, flanging patrix 5With flatten patrix 6 equal in length.
In conjunction with Fig. 7, Fig. 8 and Fig. 9, a kind of doorjamb bending method of the present embodiment, the steps include:
Step 1, according to the total length selection material of workpiece to be processed, then according to the first right angle section 1-1, second of doorjambRight angle section 1-2, the 3rd right angle section 1-3, the 4th right angle section 1-4, flanging projection 1-5, the 5th right angle section 1-6, the section of being folded flat 1-7,The length of changeover portion 1-7-1, the 6th right angle section 1-8 and the 7th right angle section 1-9 is at its intersection marking;
Step 2, make marks according to step 1, adopt right angle patrix 3 and the first V-shaped groove 2-1 of doorjamb Bending Mould to joinClose, fold successively the first right angle section 1-1, the second right angle section 1-2, the 3rd right angle section 1-3, the 4th right angle section 1-4, the angle that foldsDegree is all 90 °;
After step 3, step 2 complete, change right angle patrix 3 into flanging patrix 5, and make flanging patrix 5 and counterdie flanging groove2-2 position correspondence, folds flanging projection 1-5, as shown in Figure 8 structure;
After step 4, step 3 complete, again change right angle patrix 3, and adjust counterdie 2, fold successively the 5th right angle section 1-6,The 6th right angle section 1-8, the 7th right angle section 1-9, and institute's knuckle degree is all 90 °, structure as shown in Figure 7;
After step 5, step 4 complete, change 45 degree patrixes 4 and make itself and counterdie pre-fold groove 2-3 position corresponding, fold transitionThe 45° angle that pre-bends of section 1-7-1 and the section of being folded flat 1-7, structure as shown in Figure 9;
After step 6, step 5 complete, change and flatten patrix 6 and make it corresponding with the planar structure of counterdie 2, extrude the folding of 0 °Flat section 1-7, obtains required doorjamb workpiece. The present embodiment cooperatively interacts by different patrixes and counterdie, can be easily and fastProcess the doorjamb that joint close is tight, soundproof effect is good.
The bending and molding method operation of the present embodiment is reasonable in design, does not have interference in process, has improved benderWorking (machining) efficiency, the most key, adopt the doorjamb Bending Mould of the present embodiment successfully to process as shown in Figure 1Doorjamb, this doorjamb has tamper-resistant function and good soundproof effect, and the uniformity of the size of doorjamb is better. NeedBright, general doorjamb sheet metal thickness used is 1~1.8mm, in order to ensure ratio of briquetting, pre-folds the length of three sections of 2-3-3 of grooveBe at least 3.5mm, in the present embodiment, select 4mm. In order to ensure the precision of 45 degree patrixes 4, flanging patrix 5, the present embodimentThe model cover that has processed 45 degree patrixes 4, flanging patrix 5 with line cutting technology, only makes 45 degree patrixes 4, flanging patrix 5Engage completely with model cover separately, its precision of guarantee and designed consistent size, otherwise need to carry out reconditioning, to ensureThe precision of institute's worked door frame. In order to improve the result of use of doorjamb Bending Mould in the present embodiment, the present embodiment also providesA processing method for doorjamb Bending Mould, its step is specially:
(1), process counterdie 2, the processing technology of this counterdie 2 is: step 1: the raw material of counterdie 2 are prepared; Step 2,Rough forging annealing in process; Step 3, rough forging roughing; Step 4, counterdie 2 processing and forming inspection; ProcessThe two relative side of counterdie 2 is planar structure, is provided with the first V-shaped groove 2-1 and counterdie folding in the plane in this planar structureLimit groove 2-2, is provided with counterdie in the opposite side plane of counterdie 2 and pre-folds groove 2-3 and the second V-shaped groove 2-4;
(2), process 45 degree patrixes 4, processing technology of this 45 degree patrix 4 is: the former material of step 1,45 degree patrixes 4Material is prepared; Step 2, rough forging annealing in process; Step 3, rough forging roughing; Step 4, processing and forming inspection;The 45 degree patrixes 4 of processing are by 45 degree cutter handle of a knife 4-1, the 45 degree cutter cutter hub 4-2 and the 45 degree cuttves that set gradually in the same directionCutter head 4-3 forms;
(3), process flanging patrix 5, the processing technology of this flanging patrix 5 is: the raw material of step 1, flanging patrix 5Prepare; Step 2, rough forging annealing in process; Step 3, rough forging roughing; Step 4, processing and forming inspection;The flanging patrix 5 of processing is connected and forms successively by hemming die handle of a knife 5-1, hemming die cutter hub 5-2 and flanging die head 5-3;
(4), process right angle patrix 3 and flatten patrix 6, right angle patrix in step (2)-(4) 3,45 degree patrixes 4,Flanging patrix 5 is equal in length with pressing patrix 6.
In the present embodiment, the processing method of counterdie 2 is specially:
The raw material of step 1, counterdie 2 are prepared: the present embodiment processing counterdie 2 rough forging used, its component percentage by weightThan counting: C:0.45%, Si:0.39%, Mn:0.78%, S:0.030%, P:0.028%, Cr:2.10%,Ni:0.030%, Cu:0.030%, Mo:0.25%, Sn:0.048%, its surplus is Fe;
Step 2, rough forging annealing in process: after step 1 is forged, the rough forging of step 1 is put into stove, with 755 DEG CAnnealing temperature 6 hours, it is cold that stove is chilled to 400 DEG C of laggard line spaces;
Step 3, blank roughing: after the annealing in process of step 2, be processed as the workpiece that leaves surplus, this is thickOil quenching after processing work is incubated 3 hours at 800 DEG C of temperature, then tempering at 650 DEG C of temperature;
Step 4: counterdie 2 processing and forming: step 4 gained counterdie 2 is carried out to fine finishining and stay 0.2mm surplus, through secondary finishingAfter work, upper grinding machine carries out grinding, and it was heated to 800 DEG C in 20 minutes, is incubated after 80 minutes and quenches, when quenchingFirst by both ends of the surface in hardening media cooling 5 minutes, then integral quenching, the production of counterdie 2 completed. Under the present embodiment processingWhen mould 2, through modifier treatment, its mechanical performance is improved, and by twice Quenching Treatment, with ensure the first V-shaped groove 2-1 on counterdie 2,Counterdie flanging groove 2-2, counterdie pre-fold groove 2-3 and the second V-shaped groove 2-4 can not be out of shape in process, improves its hardness.
In the present embodiment, the processing method of 45 degree patrixes 4 is specially:
The raw material of step 1,45 degree patrixes 4 are prepared: its components based on weight percentage is: C:0.40%, and Si:0.38%,Mn:0.75%,S:0.030%,P:0.028%,Cr:2.10%,Ni:0.030%,Cu:0.030%,Mo:0.25%, Te:0.028%, its surplus is Fe;
Step 2, rough forging annealing in process: after step 1 is forged, the rough forging of step 1 is put into stove, with 780 DEG CAnnealing temperature 5 hours, it is cold that stove is chilled to 400 DEG C of laggard line spaces, obtaining rough forging hardness is HB230;
Step 3, rough forging roughing: after the processing of step 2, blank roughing is become to leave to the workpiece of surplus, soAfter carry out high-frequency quenching processing, by workpiece be heated to 900 DEG C insulation 90 minutes, then working face is carried out to saline treatment, then putsEnter in oil bath cooling;
Step 4, processing and forming: workpiece fine finishining stream 0.2mm surplus, after secondary fine processing, upper grinding machine refines to required size,And overlap and complete after the assay was approved processing with model.
In the present embodiment, the processing method of flanging patrix 5 is specially:
The raw material of step 1, flanging patrix 5 are prepared: its components based on weight percentage is: C:0.38%, and Si:0.38%,Mn:0.75%,S:0.030%,P:0.028%,Cr:2.10%,Ni:0.030%,Cu:0.010%,Mo:0.25%, Zr:0.036%, its surplus is Fe;
Step 2, rough forging annealing in process: after step 1 is forged, the rough forging of step 1 is put into stove, with 780 DEG CAnnealing temperature 5 hours, it is cold that stove is chilled to 400 DEG C of laggard line spaces, obtaining rough forging hardness is HB220;
Step 3, rough forging roughing: after the processing of step 2, blank roughing is become to leave to the workpiece of surplus, soAfter carry out high-frequency quenching processing, by workpiece be heated to 850 DEG C insulation 80 minutes, then working face is carried out to saline treatment, then putsEnter in oil bath cooling;
Step 4, processing and forming: workpiece fine finishining stream 0.2mm surplus, after secondary fine processing, upper grinding machine refines to required size,And overlap and complete after the assay was approved processing with model.
In the present embodiment, right angle patrix 3 and pressing patrix 6 are conventional method processing. Counterdie 2,45 degree of processing in embodimentThe hardness of patrix and flanging patrix 5 is high, not yielding in use procedure, and then has improved the machining accuracy of doorjamb.
Below schematically the present invention and embodiment thereof are described, this description does not have restricted, shown in accompanying drawing alsoJust one of embodiments of the present invention, actual structure is not limited to this. So, if those of ordinary skill in the artEnlightened by it, in the situation that not departing from the invention aim, design the knot similar to this technical scheme without creationaryStructure mode and embodiment, all should belong to protection scope of the present invention.

Claims (8)

1. a doorjamb bending method, is characterized in that, the steps include:
Step 1, according to the total length selection material of workpiece to be processed, then according to the length of every section of doorjamb at its intersectionMarking;
The right angle patrix (3) of step 2, employing doorjamb Bending Mould coordinates with first V-shaped groove (2-1) of counterdie (2),Fold successively the first right angle section (1-1), the second right angle section (1-2), the 3rd right angle section (1-3), the 4th right angle section (1-4), instituteFold angle and be all 90 °;
After step 3, step 2 complete, right angle patrix (3) is changed into flanging patrix (5) and makes flanging patrix (5) and counterdie(2) counterdie flanging groove (2-2) position correspondence, folds flanging projection (1-5);
After step 4, step 3 complete, again change right angle patrix (3) and adjust counterdie (2), folding successively the 5th right angle section(1-6), the 6th right angle section (1-8), the 7th right angle section (1-9);
After step 5, step 4 complete, change 45 degree patrixes (4) and make it and the counterdie of counterdie (2) pre-folds groove (2-3)Position correspondence, folds the 45° angle that pre-bends of changeover portion (1-7-1) and the section of being folded flat (1-7);
After step 6, step 5 complete, change and flatten patrix (6) and make it corresponding with the planar structure of counterdie (2), extrudeThe section of being folded flat (1-7) of 0 °, obtains required doorjamb workpiece.
2. a kind of doorjamb bending method according to claim 1 and 2, is characterized in that: step 2 is to institute in step 6The two relative side of stating counterdie (2) is planar structure, is provided with the first V-shaped groove (2-1) in the plane in this planar structureWith counterdie flanging groove (2-2), described counterdie flanging groove (2-2) coordinates with flanging patrix (5), for bending flanging projection (1-5);Be provided with counterdie in the opposite side plane of counterdie (2) and pre-fold groove (2-3) and the second V-shaped groove (2-4), described counterdie pre-folds groove (2-3)Coordinate with 45 degree patrixes (4), pre-bend for bending changeover portion (1-7-1) and to the section of being folded flat (1-7); A described VShape groove (2-1), the second V-shaped groove (2-4) coordinate with right angle patrix (3), for bending the first right angle section (1-1), secondRight angle section (1-2), the 3rd right angle section (1-3), the 4th right angle section (1-4), the 5th right angle section (1-6), the 6th right angle section (1-8)With the 7th right angle section (1-9), described pressing patrix (6) coordinates with the planar structure that counterdie pre-folds groove (2-3) place side, usesIn the bending that completes the section of being folded flat (1-7).
3. a kind of doorjamb bending method according to claim 2, is characterized in that: described counterdie flanging groove (2-2)By flanging groove one section of (2-2-1), flanging groove two sections of (2-2-2), flanging groove three sections of (2-2-3) and four sections of flanging grooves (2-2-4)Be connected in sequence, described flanging groove one section (2-2-1) is 110 ° with described planar structure angle, two sections of flanging grooves (2-2-2)With one section of (2-2-1) angle of flanging groove be acute angle, folder between described flanging groove two sections (2-2-2) and flanging groove three sections (2-2-3)Angle is obtuse angle, and flanging groove four sections of (2-2-4) and flanging groove one section (2-2-1) are vertical;
Described counterdie pre-fold groove (2-3) by pre-folding groove one section (2-3-1), pre-fold groove two sections (2-3-2), pre-fold three sections of grooves (2-3-3)With pre-fold groove four sections (2-3-4) and connect to form successively, described in to pre-fold groove one section (2-3-1) vertical with described planar structure, pre-foldGroove two sections (2-3-2) is 45 ° with the angle that pre-folds groove one section (2-3-1), described in pre-fold groove three sections (2-3-3) and pre-fold groove oneSection (2-3-1) be arranged in parallel, described in to pre-fold groove four sections (2-3-4) be 135 ° with the angle of planar structure;
The angle of described the first V-shaped groove (2-1), the two sides of the second V-shaped groove (2-4) is 90 °, and opens in angle bottomBe provided with rectangular channel.
4. a kind of doorjamb bending method according to claim 3, is characterized in that: described right angle patrix (3) is by directlyAngle cutter handle of a knife (3-1), right angle cutter matrix (3-2), right angle cutter supporter (3-3), right angle cutter connector (3-4), sword neck (3-5)Form with sword head (3-6), wherein: it is upper that right angle cutter handle of a knife (3-1) is vertically set on right angle cutter matrix (3-2), and right angle cutter props upSupport body (3-3) and right angle cutter matrix (3-2) are connected, this right angle cutter supporter (3-3) by right angle cutter connector (3-4) withSword neck (3-5) connects, and has formed the bending section of right angle patrix (3); Described sword neck (3-5) is flat with right angle cutter handle of a knife (3-1)Row arranges, and is provided with the sword head (3-6) of inclination on sword neck (3-5), and this sword head (3-6) is by the first sword women's head-ornaments (3-6-1), theTwo sword women's head-ornaments (3-6-2) and the 3rd sword women's head-ornaments (3-6-3) connect to form successively, described the first sword women's head-ornaments (3-6-1) and the second swordThe angle of women's head-ornaments (3-6-2) is 86 °, the second sword women's head-ornaments (3-6-2) and the vertical setting of the 3rd sword women's head-ornaments (3-6-3) and the second swordWomen's head-ornaments (3-6-2) are 43 ° with the folded acute angle of sword neck (3-5) length direction.
5. a kind of doorjamb bending method according to claim 3, is characterized in that: described 45 degree patrixes (4) are by edge45 degree cutter handle of a knifes (4-1), 45 degree cutter cutter hubs (4-2) and 45 degree jet blades (4-3) that same direction sets gradually form,Wherein: 45 degree jet blades (4) by cutter head first paragraph (4-3-1), cutter head second segment (4-3-2), cutter head the 3rd section (4-3-3),Cutter head the 4th section (4-3-4), cutter head the 5th section (4-3-5) and cutter head the 6th section (4-3-6) connect and compose successively, described cutter headFirst paragraph (4-3-1), cutter head the 3rd section (4-3-3), cutter head the 5th section (4-3-5), cutter head the 6th section (4-3-6) are along 45The length direction setting of degree patrix (4), and cutter head the 5th section of (4-3-5) and cutter head the 6th section (4-3-6) are by chamfering transitionSection connects, and described cutter head second segment (4-3-2), cutter head the 4th section (4-3-4) are spent between the length direction of patrixes (4) with 45Have 45 ° of inclinations angle, the length of cutter head the 3rd section (4-3-3) with pre-fold the equal in length of groove three sections (2-3-3), the 4th section of cutter head(4-3-4) length is less than the length that pre-folds groove two sections (2-3-2).
6. a kind of doorjamb bending method according to claim 3, is characterized in that: described flanging patrix (5) is by rolling overLimit mould handle of a knife (5-1), hemming die cutter hub (5-2) and flanging die head (5-3) are connected and form successively, described flanging die head (5-3)By die head first paragraph (5-3-1), die head second segment (5-3-2), die head the 3rd section (5-3-3), die head the 4th section (5-3-4) andDie head the 5th section (5-3-5) is connected in sequence, described die head first paragraph (5-3-1) and the vertically folder of section of flanging patrix (5)Angle is 110 °, and this die head first paragraph (5-3-1) is perpendicular to the 4th section of die head (5-3-4), described die head second segment (5-3-2),Angle between die head the 3rd section (5-3-3), die head the 4th section (5-3-4) and corresponding flanging groove three sections of (2-2-3), flanging groovesAngle between two sections (2-2-2), flanging groove one section (2-2-1) equates, length and the folding of described die head second segment (5-3-2)Limit groove three sections (2-2-3) equal in length, the length of described die head the 3rd section (5-3-3) is less than flanging groove two sections (2-2-2)Length, described die head the 4th section of (5-3-4) and die head the 5th section (5-3-5) be arranged in parallel and are connected by filleted transition.
7. a kind of doorjamb bending method according to claim 3, is characterized in that: described pressing patrix (6) be byThe concave shaped structure that flattening die handle of a knife (6-1), flattening die cutter hub (6-2) and flattening die pressure head (6-3) are connected in sequence, instituteThe bottom surface of stating flattening die pressure head (6-3) is plane.
8. according to a kind of doorjamb bending method described in any one in claim 3-7, it is characterized in that: described right angle patrix(3), 45 degree patrixes (4), flanging patrix (5) and pressing patrix (6) is equal in length.
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