CN105597581A - Novel intelligent emulsifying device and working method thereof - Google Patents
Novel intelligent emulsifying device and working method thereof Download PDFInfo
- Publication number
- CN105597581A CN105597581A CN201510983539.8A CN201510983539A CN105597581A CN 105597581 A CN105597581 A CN 105597581A CN 201510983539 A CN201510983539 A CN 201510983539A CN 105597581 A CN105597581 A CN 105597581A
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- novel intelligent
- emulsification pot
- cylinder
- drive motors
- tank tower
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Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01F—MIXING, e.g. DISSOLVING, EMULSIFYING OR DISPERSING
- B01F23/00—Mixing according to the phases to be mixed, e.g. dispersing or emulsifying
- B01F23/40—Mixing liquids with liquids; Emulsifying
- B01F23/41—Emulsifying
- B01F23/4105—Methods of emulsifying
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01F—MIXING, e.g. DISSOLVING, EMULSIFYING OR DISPERSING
- B01F23/00—Mixing according to the phases to be mixed, e.g. dispersing or emulsifying
- B01F23/40—Mixing liquids with liquids; Emulsifying
- B01F23/41—Emulsifying
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01F—MIXING, e.g. DISSOLVING, EMULSIFYING OR DISPERSING
- B01F23/00—Mixing according to the phases to be mixed, e.g. dispersing or emulsifying
- B01F23/40—Mixing liquids with liquids; Emulsifying
- B01F23/43—Mixing liquids with liquids; Emulsifying using driven stirrers
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01F—MIXING, e.g. DISSOLVING, EMULSIFYING OR DISPERSING
- B01F27/00—Mixers with rotary stirring devices in fixed receptacles; Kneaders
- B01F27/05—Stirrers
- B01F27/07—Stirrers characterised by their mounting on the shaft
- B01F27/071—Fixing of the stirrer to the shaft
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01F—MIXING, e.g. DISSOLVING, EMULSIFYING OR DISPERSING
- B01F27/00—Mixers with rotary stirring devices in fixed receptacles; Kneaders
- B01F27/05—Stirrers
- B01F27/11—Stirrers characterised by the configuration of the stirrers
- B01F27/19—Stirrers with two or more mixing elements mounted in sequence on the same axis
- B01F27/191—Stirrers with two or more mixing elements mounted in sequence on the same axis with similar elements
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01F—MIXING, e.g. DISSOLVING, EMULSIFYING OR DISPERSING
- B01F27/00—Mixers with rotary stirring devices in fixed receptacles; Kneaders
- B01F27/80—Mixers with rotary stirring devices in fixed receptacles; Kneaders with stirrers rotating about a substantially vertical axis
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01F—MIXING, e.g. DISSOLVING, EMULSIFYING OR DISPERSING
- B01F27/00—Mixers with rotary stirring devices in fixed receptacles; Kneaders
- B01F27/80—Mixers with rotary stirring devices in fixed receptacles; Kneaders with stirrers rotating about a substantially vertical axis
- B01F27/85—Mixers with rotary stirring devices in fixed receptacles; Kneaders with stirrers rotating about a substantially vertical axis with two or more stirrers on separate shafts
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01F—MIXING, e.g. DISSOLVING, EMULSIFYING OR DISPERSING
- B01F35/00—Accessories for mixers; Auxiliary operations or auxiliary devices; Parts or details of general application
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01F—MIXING, e.g. DISSOLVING, EMULSIFYING OR DISPERSING
- B01F35/00—Accessories for mixers; Auxiliary operations or auxiliary devices; Parts or details of general application
- B01F35/20—Measuring; Control or regulation
- B01F35/21—Measuring
- B01F35/212—Measuring of the driving system data, e.g. torque, speed or power data
Landscapes
- Chemical & Material Sciences (AREA)
- Chemical Kinetics & Catalysis (AREA)
- Colloid Chemistry (AREA)
- Mixers Of The Rotary Stirring Type (AREA)
Abstract
The invention belongs to the technical field of application of an emulsifying machine, and particularly discloses a novel intelligent emulsifying device. The novel intelligent emulsifying device consists of a bottom plate, supporting legs arranged at the bottom of the bottom plate, an emulsifying pot protecting plate and a box rack which are arranged on the two sides of the bottom plate, a liftable mixing assembly arranged on the box rack, a material storing assembly arranged on the bottom plate, positioned between the emulsifying pot protecting plate and the box rack and matched with the liftable mixing assembly for use, and a control assembly arranged inside the outer shell of the box rack. The control assembly controls a vacuumizing machine to pump out a large number of bubbles generated while stirring in real time, so that an emulsifying pot works in vacuum, and thus the quality of a product is improved; through a double transmission shaft and mixing teeth, different-direction rotational shearing operation is achieved, so that the mixing and stirring efficiency is improved; the control assembly is used for controlling a cylinder lifting connection plate, so that lifting of the mixing assembly is conveniently controlled, and the cleaning efficiency is improved; the novel intelligent emulsifying device achieves artificial intelligence control and can be combined with a remote upper computer for use, so that the control efficiency is improved and the novel intelligent emulsifying device is safe and reliable.
Description
Technical field
The invention belongs to mulser applied technical field, be specifically related to a kind of novel intelligent formula emulsifier unit and method of work thereof, can effectively improve the scope of application and the material production efficiency of mixer, utilize the control of Control Component control cylinder rise or fall, regulate accurate, safety, control drive motors and evacuator simultaneously, increase work efficiency.
Background technology
Mulser is exactly the High Rotation Speed of the homogeneous head by being connected with engine, and material is sheared, and disperses, clash into, material will become finer and smoother like this, impels profit to melt mutually, be widely used in cosmetics, shower cream, suncream, all to use mulser etc. the product of a lot of cream kinds, sauce in food service industry, fruit juice etc., the ointment in pharmaceutical industry, petrochemical industry, paint ink etc. all can be used mulser.
China's mulser machining tool has become one of strong point of China's processing industry, wherein with vacuum homogeneous emulsifying machine, high-shear emulsion machine, all in the past few years to enter the world-class mulser new product of having of batch production, although domestic mulser industry has obtained the achievement so attracting people's attention, more complete in kind, specification is perfect not, and main computer boxes development better, but Aided Machine still comparatively falls behind and high-end product, automated production deficiency, and mulser ratio is low. If its structure of controlling mix and blend assembly of existing mulser is the position that fixed structure is unfavorable for adjusting according to actual conditions combination tooth, to reach optimum emulsification object, also be not easy to clean (consuming time, consumption artificial), simultaneously, Artificial Control bothers and can not realize remote monitoring, and this is current urgently to be resolved hurrily.
Therefore,, based on the problems referred to above, the invention provides a kind of novel intelligent formula emulsifier unit and method of work thereof.
Summary of the invention
Goal of the invention: the object of this invention is to provide a kind of novel intelligent formula emulsifier unit and method of work thereof, its reasonable in design, stable working state, utilize the control of Control Component control cylinder rise or fall, and regulates accurate, safety, control drive motors and evacuator simultaneously, increase work efficiency.
Technical scheme: an aspect of of the present present invention provides a kind of novel intelligent formula emulsifier unit, by base plate and be arranged on the supporting leg of base plate bottom, and be arranged on emulsification pot baffle, the tank tower of both sides on base plate, and be arranged on the lifting electric hybrid module on tank tower, and be arranged on the storing assembly being used in combination with lifting electric hybrid module on base plate and between emulsification pot baffle, tank tower, and be arranged on the Control Component composition in tank tower shell, described lifting electric hybrid module, comprise that being arranged on first on tank tower supports deck, second supports deck, and be arranged on connecting plate and with the first support deck, second supports the first location card column that deck is used in combination, the second location card column, and be arranged on tank tower and be positioned at the first support deck, second supports the first cylinder being connected with connecting plate respectively between deck, the second cylinder, and be arranged on the drive motors protective cover on top, connecting plate one end, and be arranged on the drive motors in drive motors protective cover, and be arranged on the transmission case being connected on connecting plate and with drive motors, and run through respectively the first power transmission shaft that connecting plate is connected with transmission case, second driving shaft, and be evenly arranged on respectively the first power transmission shaft, combination tooth on second driving shaft, described storing assembly, comprises and is arranged on emulsification pot on base plate and that be used in combination with power transmission shaft, and is arranged on the discharging opening of emulsification pot bottom, described Control Component, comprises that information receives/send out module, message processing module and touch display screen, and wherein, the first cylinder, the second cylinder, drive motors, information are received/sent out module and is connected with message processing module respectively with touch display screen.
The technical program, described novel intelligent formula emulsifier unit, also comprises and is arranged in tank tower and the evacuator being connected with emulsification pot top one side, wherein, evacuator is connected with message processing module.
The technical program, the combination tooth of described the first power transmission shaft, second driving shaft is for shifting to install.
The technical program, described novel intelligent formula emulsifier unit, also comprises and is arranged on the filter screen being used in combination with evacuator on emulsification pot inwall.
Another aspect of the present invention provides a kind of method of work of novel intelligent formula emulsifier unit, comprise the following steps, step (1) first adds band processing materials in emulsification pot, again the oil cauldron being connected with emulsification pot, kettle by-pass valve control are opened, the You Heshui in oil cauldron, kettle is added in emulsification pot. Step (2) is controlled to adjust the liter of the first cylinder, the second cylinder or is fallen by Control Component, until lifting electric hybrid module is adjusted to and required position. Step (3) utilizes Control Component control to open evacuator, bubble in emulsification pot is taken away, recycling Control Component control drive motors turn round and has opened the discharging opening discharge material of emulsification pot bottom after emulsification operation, finally utilize Control Component the first cylinder, the second cylinder that connecting plate is risen, emulsification pot is cleaned.
Compared with prior art, the beneficial effect of a kind of novel intelligent formula emulsifier unit of the present invention is: 1, Control Component control evacuator, real-time is taken away in time by stirring a large amount of bubbles that produce, emulsification pot is worked under vacuum, the product exquisiteness, gloss, the soft feeling that complete, save time and improve the quality of products; 2, twopiece drive shaft and combination tooth, realizes the operation that incorgruous rotation is sheared, and improves mix and blend efficiency; 3, utilize Control Component control cylinder lifting connecting plate, after realizing electric hybrid module being controlled accurately and mixed, be convenient to control electric hybrid module and rise, improve cleaning efficiency; 4, realize artificial intelligence control and the use that can combine with long-range host computer, improve management and control efficiency and safety, reliable. The present invention is reasonable in design, and stable working state is easily promoted.
Brief description of the drawings
Fig. 1 is the structural representation of a kind of novel intelligent formula emulsifier unit of the present invention;
Wherein, in figure, sequence number mark is as follows: 1-base plate, 2-supporting leg, 3-emulsification pot baffle, 4-tank tower, 5-first support deck, 6-second and support deck, 7-first and locate card column, 8-second and locate card column, 9-connecting plate, 10-the first cylinder, 11-the second cylinder, 12-drive motors protective cover, 13-drive motors, 14-transmission case, 15-the first power transmission shaft, 16-emulsification pot, 17-combination tooth, 18-second driving shaft, 19-filter screen, 20-evacuator, 21-discharging opening, 22-information and receive/send out module, 23-message processing module, 24-touch display screen.
Detailed description of the invention
Below in conjunction with the drawings and specific embodiments, further illustrate the present invention.
Embodiment
A kind of novel intelligent formula of the present invention emulsifier unit as shown in Figure 1, by base plate 1 and be arranged on the supporting leg 2 of base plate 1 bottom, and be arranged on emulsification pot baffle 3, the tank tower 4 of both sides on base plate 1, and be arranged on the lifting electric hybrid module on tank tower 4, and be arranged on the storing assembly being used in combination with lifting electric hybrid module on base plate 1 and between emulsification pot baffle 3, tank tower 4, and be arranged on the Control Component composition in tank tower 4 shells, lifting electric hybrid module, comprise that being arranged on first on tank tower 4 supports deck 5, second supports deck 6, and be arranged on connecting plate 9 and with the first support deck 5, second supports the first location card column 7 that deck 6 is used in combination, the second location card column 8, and be arranged on tank tower 4 and be positioned at the first support deck 5, second supports the first cylinder 10 being connected with connecting plate 9 respectively between deck 6, the second cylinder 11, and be arranged on the drive motors protective cover 12 on connecting plate 9 tops, one end, and be arranged on the drive motors 13 in drive motors protective cover 12, and be arranged on the transmission case 14 being connected on connecting plate 9 and with drive motors 13, and run through respectively the first power transmission shaft 15 that connecting plate 9 is connected with transmission case 14, second driving shaft 18, and be evenly arranged on respectively the first power transmission shaft 15, combination tooth 17 on second driving shaft 18, storing assembly, comprises and is arranged on emulsification pot 16 on base plate 1 and that be used in combination with power transmission shaft 15, and is arranged on the discharging opening 21 of emulsification pot 16 bottoms, Control Component, comprises that information receives/send out module 22, message processing module 23 and touch display screen 24, and wherein, the first cylinder 10, the second cylinder 11, drive motors 13, information are received/sent out module 22 and is connected with message processing module 23 respectively with touch display screen 24.
Further preferred, novel intelligent formula emulsifier unit, also comprise and be arranged in tank tower and the evacuator being connected with emulsification pot top one side, wherein, evacuator 20 is connected with message processing module 23, in real time the bubble producing in stirring is discharged to emulsification pot, improve the effect and quality that emulsification is stirred; The combination tooth 17 of the first power transmission shaft 15, second driving shaft 18 is for shifting to install, and the first power transmission shaft 15, the incorgruous rotation of second driving shaft 18 form shear agitation eddy current, and stirring efficiency is high; Novel intelligent formula emulsifier unit, also comprises and is arranged on the filter screen 19 being used in combination with evacuator 20 on emulsification pot 16 inwalls, ensures the safety of evacuator 20.
When the present invention works, first band processing materials is added in emulsification pot 16, then the oil cauldron being connected with emulsification pot 16, kettle by-pass valve control are opened to (in figure, not marking), the You Heshui in oil cauldron, kettle is added in emulsification pot 16; Control to adjust the liter of the first cylinder 10, the second cylinder 11 or fall by Control Component again, until lifting electric hybrid module is adjusted to and required position; Evacuator 20 is opened in the control of recycling Control Component, interior emulsification pot 16 bubble is taken away, recycling Control Component control drive motors 13 discharging opening 21 of opening emulsification pot 16 bottoms after emulsification operation that turned round is discharged material, finally utilize Control Component the first cylinder 10, the second cylinder 11 that connecting plate 9 is risen, emulsification pot 16 is cleaned.
Information of the present invention receive/send out module 22 adopt model be AS07-M1101S wireless receipts/send out module, frequency range is 433MHz, transmitted power is 0.01W, is of a size of 20.8*12mm, has advantages of that transmitting power is sufficient, harmonic wave is little, channel is crosstalked little and antijamming capability is strong; It is the single-chip microcomputer of MCP2515 that message processing module 23 adopts model, it supports CANV2.0B technical specification, communication speed 1Mb/S, the data field of 0-8 byte long, standard frame, expansion frame and remote frame, module 5VDC Power supply, the control of SPI interface protocol, 120 ohm of terminal resistances, ensure the anti-stop signal radiation of long distance transmit, module size is 4.4cmx2.8cm, operating current: 5mA, 1 microampere of standby current, operating temperature is that technical grade-40 are DEG C to 85 DEG C, the two assembles use, can realize accurate, stable control and transfer of data.
Emulsification pot 16 of the present invention is of a size of 900*600*1600mm; drive motors power is that 0.75Kw, rotating speed are 2800r/min; it is reasonable in design, easy to operate, outward appearance is novel, dependable performance; micronize, the emulsification of material, mix, mix well, dispersion etc. completes at short notice, meets the instructions for uses such as pharmacy, biology, cosmetics, chemical industry, food, oil.
The above is only the preferred embodiment of the present invention, it should be pointed out that for those skilled in the art, under the premise without departing from the principles of the invention, can also make some improvement, and these improve and also should be considered as protection scope of the present invention.
Claims (5)
1. a novel intelligent formula emulsifier unit, is characterized in that: by base plate (1) and be arranged on base plate (1) bottom
Supporting leg (2), and be arranged on emulsification pot baffle (3), the tank tower (4) of the upper both sides of base plate (1), and be arranged on the lifting electric hybrid module on tank tower (4), and it is upper and be positioned at the storing assembly being used in combination with lifting electric hybrid module between emulsification pot baffle (3), tank tower (4) to be arranged on base plate (1), and be arranged on the Control Component composition in tank tower (4) shell, described lifting electric hybrid module, comprise that being arranged on first on tank tower (4) supports deck (5), second supports deck (6), and be arranged on connecting plate (9) upper and with the first support deck (5), second supports the first location card column (7) that deck (6) is used in combination, the second location card column (8), and be arranged on tank tower (4) and be positioned at the first support deck (5), second supports the first cylinder (10) being connected with connecting plate (9) respectively between deck (6), the second cylinder (11), and be arranged on the drive motors protective cover (12) on connecting plate (9) top, one end, and be arranged on the drive motors (13) in drive motors protective cover (12), and be arranged on connecting plate (9) and the transmission case (14) being connected with drive motors (13), and run through respectively the first power transmission shaft (15) that connecting plate (9) is connected with transmission case (14), second driving shaft (18), and be evenly arranged on respectively the first power transmission shaft (15), combination tooth (17) on second driving shaft (18), described storing assembly, comprises and is arranged on emulsification pot (16) on base plate (1) and that be used in combination with power transmission shaft (15), and is arranged on the discharging opening (21) of emulsification pot (16) bottom, described Control Component, comprise that information receives/send out module (22), message processing module (23) and touch display screen (24), wherein, the first cylinder (10), the second cylinder (11), drive motors (13), information are received/are sent out module (22) and is connected with message processing module (23) respectively with touch display screen (24).
2. a kind of novel intelligent formula emulsifier unit according to claim 1, it is characterized in that: described novel intelligent formula emulsifier unit, also comprise and be arranged in tank tower (4) and the evacuator (20) being connected with emulsification pot (16) top one side, wherein, evacuator (20) is connected with message processing module (23).
3. a kind of novel intelligent formula emulsifier unit according to claim 1, is characterized in that: the combination tooth (17) of described the first power transmission shaft (15), second driving shaft (18) is for shifting to install.
4. a kind of novel intelligent formula emulsifier unit according to claim 2, is characterized in that: described novel intelligent formula emulsifier unit, also comprises and be arranged on the filter screen (19) being used in combination with evacuator (20) on emulsification pot (16) inwall.
5. a method of work for novel intelligent formula emulsifier unit, is characterized in that: comprises the following steps,
Step (1) first adds band processing materials in emulsification pot (16), then the oil cauldron that will be connected with emulsification pot (16),
Kettle by-pass valve control is opened, and the You Heshui in oil cauldron, kettle is added in emulsification pot (16);
Step (2) is controlled to adjust the liter of the first cylinder (10), the second cylinder (11) or is fallen by Control Component, until lifting electric hybrid module is adjusted to and required position;
Step (3) utilizes Control Component control to open evacuator (20), the interior bubble of emulsification pot (16) is taken away, recycling Control Component control drive motors (13) turn round and has opened discharging opening (21) the discharge material of emulsification pot (16) bottom after emulsification operation, finally utilize Control Component the first cylinder (10), the second cylinder (11) that connecting plate (9) is risen, emulsification pot (16) is cleaned.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201510983539.8A CN105597581B (en) | 2015-12-24 | 2015-12-24 | A kind of intellectual emulsifier unit and its method of work |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201510983539.8A CN105597581B (en) | 2015-12-24 | 2015-12-24 | A kind of intellectual emulsifier unit and its method of work |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN105597581A true CN105597581A (en) | 2016-05-25 |
| CN105597581B CN105597581B (en) | 2018-03-09 |
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| Application Number | Title | Priority Date | Filing Date |
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| CN201510983539.8A Active CN105597581B (en) | 2015-12-24 | 2015-12-24 | A kind of intellectual emulsifier unit and its method of work |
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| Country | Link |
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| CN (1) | CN105597581B (en) |
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN107754626A (en) * | 2017-11-27 | 2018-03-06 | 亦臻包装科技（苏州）有限公司 | A kind of cosmetics processing vacuum emulsifying machine that homogenizes |
| CN110488740A (en) * | 2019-08-09 | 2019-11-22 | 周毕华 | Intelligence control system for automatic water diesel emulsifying machine |
| CN113786370A (en) * | 2021-11-10 | 2021-12-14 | 广州华夏职业学院 | Whitening and moisturizing mask and preparation equipment thereof |
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| CN205435508U (en) * | 2015-12-24 | 2016-08-10 | 苏州北开生化设备有限公司 | Novel intelligent emulsification device |
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| CN2794620Y (en) * | 2005-05-16 | 2006-07-12 | 范伟洪 | Novel dispersing machine |
| JP2008012370A (en) * | 2006-07-03 | 2008-01-24 | Inoue Mfg Inc | Mixer with pressurizing and extruding function |
| EP1935481A1 (en) * | 2006-12-22 | 2008-06-25 | Sun Chemical B.V. | Agitator and method for cleaning an agitator |
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Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN107754626A (en) * | 2017-11-27 | 2018-03-06 | 亦臻包装科技（苏州）有限公司 | A kind of cosmetics processing vacuum emulsifying machine that homogenizes |
| CN110488740A (en) * | 2019-08-09 | 2019-11-22 | 周毕华 | Intelligence control system for automatic water diesel emulsifying machine |
| CN113786370A (en) * | 2021-11-10 | 2021-12-14 | 广州华夏职业学院 | Whitening and moisturizing mask and preparation equipment thereof |
| CN113786370B (en) * | 2021-11-10 | 2023-09-05 | 广州华夏职业学院 | Whitening and moisturizing facial mask mixing equipment |
Also Published As
| Publication number | Publication date |
|---|---|
| CN105597581B (en) | 2018-03-09 |
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Effective date of registration: 20190122 Address after: 510000 Yantang, Shahe River, Tianhe District, Guangzhou City, Guangdong Province Patentee after: GUANGDONG YANTANG DAIRY Co.,Ltd. Address before: 215411 Jianxiong Vocational and Technical College, No. 1 Jianxiong Road, Taicang City, Suzhou City, Jiangsu Province, Phase 2 Patentee before: SUZHOU BEIKAI BIOCHEMICAL EQUIPMENT Co.,Ltd. |
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Denomination of invention: An intelligent emulsifying device and its working method Effective date of registration: 20211014 Granted publication date: 20180309 Pledgee: Bank of China Limited by Share Ltd. Guangzhou Tianhe branch Pledgor: GUANGDONG YANTANG DAIRY Co.,Ltd. Registration number: Y2021980010749 |
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