CN105597581B - A kind of intellectual emulsifier unit and its method of work - Google Patents

A kind of intellectual emulsifier unit and its method of work Download PDF

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Publication number
CN105597581B
CN105597581B CN201510983539.8A CN201510983539A CN105597581B CN 105597581 B CN105597581 B CN 105597581B CN 201510983539 A CN201510983539 A CN 201510983539A CN 105597581 B CN105597581 B CN 105597581B
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CN
China
Prior art keywords
tank tower
cylinder
control assembly
pot
emulsification pot
Prior art date
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Application number
CN201510983539.8A
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Chinese (zh)
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CN105597581A (en
Inventor
马荣华
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Guangdong Yantang Dairy Co ltd
Original Assignee
SUZHOU BEIKAI BIOCHEMICAL EQUIPMENT Co Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
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Application filed by SUZHOU BEIKAI BIOCHEMICAL EQUIPMENT Co Ltd filed Critical SUZHOU BEIKAI BIOCHEMICAL EQUIPMENT Co Ltd
Priority to CN201510983539.8A priority Critical patent/CN105597581B/en
Publication of CN105597581A publication Critical patent/CN105597581A/en
Application granted granted Critical
Publication of CN105597581B publication Critical patent/CN105597581B/en
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Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01FMIXING, e.g. DISSOLVING, EMULSIFYING OR DISPERSING
    • B01F23/00Mixing according to the phases to be mixed, e.g. dispersing or emulsifying
    • B01F23/40Mixing liquids with liquids; Emulsifying
    • B01F23/41Emulsifying
    • B01F23/4105Methods of emulsifying
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01FMIXING, e.g. DISSOLVING, EMULSIFYING OR DISPERSING
    • B01F23/00Mixing according to the phases to be mixed, e.g. dispersing or emulsifying
    • B01F23/40Mixing liquids with liquids; Emulsifying
    • B01F23/41Emulsifying
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01FMIXING, e.g. DISSOLVING, EMULSIFYING OR DISPERSING
    • B01F23/00Mixing according to the phases to be mixed, e.g. dispersing or emulsifying
    • B01F23/40Mixing liquids with liquids; Emulsifying
    • B01F23/43Mixing liquids with liquids; Emulsifying using driven stirrers
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01FMIXING, e.g. DISSOLVING, EMULSIFYING OR DISPERSING
    • B01F27/00Mixers with rotary stirring devices in fixed receptacles; Kneaders
    • B01F27/05Stirrers
    • B01F27/07Stirrers characterised by their mounting on the shaft
    • B01F27/071Fixing of the stirrer to the shaft
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01FMIXING, e.g. DISSOLVING, EMULSIFYING OR DISPERSING
    • B01F27/00Mixers with rotary stirring devices in fixed receptacles; Kneaders
    • B01F27/05Stirrers
    • B01F27/11Stirrers characterised by the configuration of the stirrers
    • B01F27/19Stirrers with two or more mixing elements mounted in sequence on the same axis
    • B01F27/191Stirrers with two or more mixing elements mounted in sequence on the same axis with similar elements
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01FMIXING, e.g. DISSOLVING, EMULSIFYING OR DISPERSING
    • B01F27/00Mixers with rotary stirring devices in fixed receptacles; Kneaders
    • B01F27/80Mixers with rotary stirring devices in fixed receptacles; Kneaders with stirrers rotating about a substantially vertical axis
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01FMIXING, e.g. DISSOLVING, EMULSIFYING OR DISPERSING
    • B01F27/00Mixers with rotary stirring devices in fixed receptacles; Kneaders
    • B01F27/80Mixers with rotary stirring devices in fixed receptacles; Kneaders with stirrers rotating about a substantially vertical axis
    • B01F27/85Mixers with rotary stirring devices in fixed receptacles; Kneaders with stirrers rotating about a substantially vertical axis with two or more stirrers on separate shafts
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01FMIXING, e.g. DISSOLVING, EMULSIFYING OR DISPERSING
    • B01F35/00Accessories for mixers; Auxiliary operations or auxiliary devices; Parts or details of general application
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01FMIXING, e.g. DISSOLVING, EMULSIFYING OR DISPERSING
    • B01F35/00Accessories for mixers; Auxiliary operations or auxiliary devices; Parts or details of general application
    • B01F35/20Measuring; Control or regulation
    • B01F35/21Measuring
    • B01F35/212Measuring of the driving system data, e.g. torque, speed or power data

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  • Chemical & Material Sciences (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • Mixers Of The Rotary Stirring Type (AREA)
  • Colloid Chemistry (AREA)

Abstract

The invention belongs to mulser applied technical field; specifically disclose a kind of intellectual emulsifier unit; by bottom plate and it is arranged on the supporting leg of bottom base plate; and it is arranged on emulsification pot protection board, the tank tower of both sides on bottom plate; and it is arranged on the lifting electric hybrid module on tank tower; and the storing component being used in combination with lifting electric hybrid module on bottom plate and between emulsification pot protection board, tank tower is arranged on, and the control assembly composition being arranged in tank tower shell.The present invention, control assembly control evacuator, is in real time taken a large amount of bubbles caused by stirring away in time so that emulsification pot works under vacuo, improves product quality;Twopiece drive shaft and combination tooth, the incorgruous operation for rotating shearing is realized, improves and mixes efficiency;Cylinder lift connection plate is controlled using control assembly, is realized after the completion of carrying out accurately controlling and mixing to electric hybrid module, is easy to control electric hybrid module to rise, improves cleaning efficiency;Realize artificial intelligence control and can be used in combination with long-range host computer, improve management and control efficiency and safe and reliable.

Description

A kind of intellectual emulsifier unit and its method of work
Technical field
The invention belongs to mulser applied technical field, and in particular to a kind of intellectual emulsifier unit and its method of work, The scope of application and material production efficiency of mixer can be effectively improved, rises or drops using control assembly control cylinder control, adjust Section is accurate, safety, while controls motor and evacuator, improves operating efficiency.
Background technology
Mulser is exactly to be rotated by the high speed for the homogeneous head being connected with engine, and material is sheared, disperses, hits Hit, such material will become finer and smoother, promote profit mutually to melt, and be widely used in cosmetics, shower cream, suncream, wait very The product of more cream kinds will use mulser, the sauce, fruit juice etc. in food service industry, the ointment in pharmaceutical industry, petrochemical industry, Paint ink etc. can all use mulser.
Emulsification machining tool in China's is as one of strong point of China's processing industry, wherein with vacuum homogeneous emulsifying machine, height Emulsification pretreatment machine, all it is that in the past few years there is world-class mulser new product into batch production, although state's internal emulsification Machine industry achieves the achievement so to attract people's attention, and more complete in kind, specification is not perfect enough, main computer boxes development compared with It is good, but Aided Machine still more falls behind and high-end product, automated production deficiency, mulser ratio are low.Such as existing mulser It is the position that fixed structure is unfavorable for adjusting combination tooth according to actual conditions that it, which controls the structure of mixing component, to reach most Good emulsification purpose, also it is not easy to clean(Time-consuming, consumption is manually), meanwhile, manual control is cumbersome and can not realize remote monitoring, and This is current urgently to be resolved hurrily.
Therefore, a kind of intellectual emulsifier unit and its method of work are provided based on above mentioned problem, the present invention.
The content of the invention
Goal of the invention:It is an object of the invention to provide a kind of intellectual emulsifier unit and its method of work, its structure design Rationally, stable working state, cylinder control is controlled to rise or drop using control assembly, regulation is accurate, safety, while controls driving electric Machine and evacuator, improve operating efficiency.
Technical scheme:An aspect of of the present present invention provides a kind of intellectual emulsifier unit, by bottom plate and is arranged on bottom base plate Supporting leg, and be arranged on emulsification pot protection board, the tank tower of both sides on bottom plate, and the lifting electric hybrid module being arranged on tank tower, And it is arranged on the storing group being used in combination with lifting electric hybrid module on bottom plate and between emulsification pot protection board, tank tower Part, and the control assembly composition being arranged in tank tower shell;The lifting electric hybrid module, including first be arranged on tank tower Deck, the second support deck are supportted, and is arranged on connecting plate and is used in combination with the first support deck, the second support deck First positioning card column, the second positioning card column, and be arranged on tank tower and supported positioned at first between deck, the second support deck The first cylinder, the second cylinder being connected respectively with connecting plate, and the motor protective cover on connecting plate one end top is arranged on, and The motor being arranged in motor protective cover, and the transmission case for being arranged on connecting plate and being connected with motor, and Extend through the first power transmission shaft, second driving shaft that connecting plate is connected with transmission case, and be uniformly arranged on respectively the first power transmission shaft, Combination tooth on second driving shaft;The storing component, including be arranged on bottom plate and the breast that is used in combination with power transmission shaft Change pot, and be arranged on the discharging opening of emulsification pot bottom;The control assembly, including information transmit/receive module, message processing module and Touch display screen, wherein, the first cylinder, the second cylinder, motor, information transmit/receive module and touch display screen respectively with letter Cease processing module connection.
The technical program, the novel intelligent formula emulsifier unit, in addition to be arranged in tank tower and with emulsifying pot top The evacuator of side connection, wherein, evacuator is connected with message processing module.
The technical program, first power transmission shaft, the combination tooth of second driving shaft are to shift to install.
The technical program, the novel intelligent formula emulsifier unit, in addition to be arranged on emulsification pot inwall with vacuumizing The filter screen that machine is used in combination.
Another aspect of the present invention provides a kind of method of work of intellectual emulsifier unit, comprises the following steps, step(1) To be added first with processing materials emulsification pot in, then by with emulsification pot be connected oil cauldron, kettle control valve opening, oil cauldron, Oil and water in kettle are added in emulsification pot.Step(2)By control assembly control to adjust the first cylinder, the second cylinder liter or Drop, until lifting electric hybrid module is adjusted to require position.Step(3)Controlled using control assembly and open evacuator, by breast Change bubble in pot to take away, recycle control assembly control motor operating to open going out for emulsification pot bottom after completing emulsification operation Material mouth discharges material, is finally risen connecting plate using the cylinder of control assembly first, the second cylinder, and emulsification pot is cleaned.
Compared with prior art, a kind of beneficial effect of intellectual emulsifier unit of the invention is:1st, control assembly control Evacuator processed, a large amount of bubbles caused by stirring are taken away in time in real time so that emulsification pot works under vacuo, completes Product exquisiteness, gloss, soft feeling, save the time and improve product quality;2nd, twopiece drive shaft and combination tooth, realize that incorgruous rotation is cut The operation cut, improve and mix efficiency;3rd, cylinder lift connection plate is controlled using control assembly, realizes and electric hybrid module is carried out After the completion of accurately controlling and mix, it is easy to control electric hybrid module to rise, improves cleaning efficiency;4th, realize artificial intelligence control and It can be used in combination with long-range host computer, improve management and control efficiency and safe and reliable.Reasonable in design, stable working state of the invention, Easily promote.
Brief description of the drawings
Fig. 1 is a kind of structural representation of intellectual emulsifier unit of the present invention;
Wherein, sequence number mark is as follows in figure:1- bottom plates, 2- supporting legs, 3- emulsification pots protection board, 4- tank towers, 5- first Support deck, 6- second supports deck, 7- first positions card column, 8- second positions card column, 9- connecting plates, the cylinders of 10- first, 11- Second cylinder, 12- motors protective cover, 13- motors, 14- transmission cases, the power transmission shafts of 15- first, 16- emulsifications pot, 17- Combination tooth, 18- second driving shafts, 19- filter screens, 20- evacuators, 21- discharging openings, 22- information transmit/receive module, at 23- information Manage module, 24- touch display screens.
Embodiment
Below in conjunction with the accompanying drawings and specific embodiment, the present invention is furture elucidated.
Embodiment
A kind of intellectual emulsifier unit of the invention as shown in Figure 1, by bottom plate 1 and it is arranged on the supporting leg of the bottom of bottom plate 1 2, and emulsification pot protection board 3, the tank tower 4 of both sides on bottom plate 1 are arranged on, and the lifting electric hybrid module being arranged on tank tower 4, and set The storing component being used in combination with lifting electric hybrid module on bottom plate 1 and between emulsification pot protection board 3, tank tower 4 is put, And it is arranged on the control assembly composition in the shell of tank tower 4;Lift electric hybrid module, including the first support card being arranged on tank tower 4 Seat 5, second supports deck 6, and is arranged on connecting plate 9 and supports deck 6 to be used in combination with the first support deck 5, second First positioning card column 7, second position card column 8, and be arranged on tank tower 4 and positioned at first support deck 5, second support deck The first cylinder 10 being connected respectively with connecting plate 9, the second cylinder 11 between 6, and it is arranged on the driving on one end top of connecting plate 9 Motor protecting cover 12, and the motor 13 being arranged in motor protective cover 12, and be arranged on connecting plate 9 and with driving The transmission case 14 that motor 13 connects, and extend through the first power transmission shaft 15, second driving shaft that connecting plate 9 is connected with transmission case 14 18, and the first power transmission shaft 15, the combination tooth 17 on second driving shaft 18 are uniformly arranged on respectively;Storing component, including be arranged on Emulsification pot 16 that is on bottom plate 1 and being used in combination with power transmission shaft 15, and it is arranged on the discharging opening 21 of emulsification pot 16 bottom;Control Component, including information transmit/receive module 22, message processing module 23 and touch display screen 24, wherein, the first cylinder 10, the second gas Cylinder 11, motor 13, information transmit/receive module 22 and touch display screen 24 is connected with message processing module 23 respectively.
It is further preferred that novel intelligent formula emulsifier unit, in addition to be arranged in tank tower and with emulsifying pot top side The evacuator of connection, wherein, evacuator 20 is connected with message processing module 23, caused bubble row in stirring in real time Go out and emulsify pot, improve the efficiency and quality of emulsification stirring;First power transmission shaft 15, the combination tooth 17 of second driving shaft 18 set for dislocation Put, the incorgruous rotation of the first power transmission shaft 15, second driving shaft 18 forms shear agitation vortex, and stirring efficiency is high;Novel intelligent formula breast Makeup is put, in addition to is arranged on the filter screen 19 being used in combination on the emulsification inwall of pot 16 with evacuator 20, ensures evacuator 20 safety.
The present invention work when, will be added first with processing materials emulsification pot 16 in, then by with emulsify pot 16 be connected oil cauldron, Kettle control valve is opened(Do not marked in figure), the oil in oil cauldron, kettle and water are added in emulsification pot 16;Pass through control group again Part controls to adjust the first cylinder 10, the liter or drop of the second cylinder 11, until lifting electric hybrid module is adjusted to require position;It is sharp again Controlled with control assembly and open evacuator 20, bubble in emulsification pot 16 is taken away, recycle control assembly control motor The discharging opening 21 that emulsification pot 16 bottom is opened after 13 operating completion emulsification operations discharges material, finally utilizes the gas of control assembly first Cylinder 10, the second cylinder 11 rise connecting plate 9, and emulsification pot 16 is cleaned.
The information of the present invention transmits/receives module 22 and transmits/receives module using the wireless of model AS07-M1101S, and frequency range is 433MHz, transmit power 0.01W, size 20.8*12mm, there is transmission power foot, harmonic wave is small, channel crosstalk is small and anti-dry Disturb the advantages of ability is strong;For message processing module 23 using model MCP2515 single-chip microcomputer, it supports CANV2.0B technologies rule Model, the data field of communication speed 1Mb/S, 0-8 byte long, standard frame, frame and remote frame are expanded, module 5VDC power supplys are powered, SPI interface protocol integrated test system, 120 ohm termination resistance, ensure that long-range data transmits anti-stop signal radiation, module size is 4.4cmx2.8cm, operating current:5mA, 1 microampere of standby current, operating temperature are -40 DEG C to 85 DEG C of technical grade, and the two assembling makes With control precisely, stable and data transfer can be realized.
The size of emulsification pot 16 of the present invention is 900*600*1600mm, and motor power is 0.75Kw, rotating speed is 2800r/min, its reasonable in design, easy to operate, novel appearance, dependable performance, the micronized of material, emulsification, mix, mix well, Scattered grade is completed in a short time, meets the requirements such as pharmacy, biology, cosmetics, chemical industry, food, oil.
Described above is only the preferred embodiment of the present invention, it is noted that for the ordinary skill people of the art For member, under the premise without departing from the principles of the invention, some improvement can also be made, these improvement also should be regarded as the present invention's Protection domain.

Claims (3)

  1. A kind of 1. intellectual emulsifier unit, it is characterised in that:By bottom plate(1)And it is arranged on bottom plate(1)The supporting leg of bottom (2), and it is arranged on bottom plate(1)The emulsification pot protection board of upper both sides(3), tank tower(4), and it is arranged on tank tower(4)On lifting mix Seaming element, and it is arranged on bottom plate(1)Above and positioned at emulsification pot protection board(3), tank tower(4)Between with lifting electric hybrid module match The storing component used is closed, and is arranged on tank tower(4)Control assembly composition in shell;The lifting electric hybrid module, including set Put in tank tower(4)On first support deck(5), second support deck(6), and it is arranged on connecting plate(9)It is upper and with first Support deck(5), second support deck(6)The first positioning card column being used in combination(7), second positioning card column(8), and be arranged on Tank tower(4)Above and positioned at the first support deck(5), second support deck(6)Between respectively with connecting plate(9)The first of connection Cylinder(10), the second cylinder(11), and it is arranged on connecting plate(9)The motor protective cover on one end top(12), and be arranged on Motor protective cover(12)Interior motor(13), and it is arranged on connecting plate(9)Upper and and motor(13)Connection Transmission case(14), and extend through connecting plate(9)With transmission case(14)First power transmission shaft of connection(15), second driving shaft (18), and the first power transmission shaft is uniformly arranged on respectively(15), second driving shaft(18)On combination tooth(17);The storing group Part, including it is arranged on bottom plate(1)On and with the first power transmission shaft(15), second driving shaft(18)The emulsification pot being used in combination (16), and it is arranged on emulsification pot(16)The discharging opening of bottom(21);The control assembly, including information transmit/receive module(22), letter Cease processing module(23)And touch display screen(24), wherein, the first cylinder(10), the second cylinder(11), motor(13), letter Breath transmits/receives module(22)And touch display screen(24)Respectively with message processing module(23)Connection;The intellectual emulsifier unit, Also include being arranged on tank tower(4)It is interior and with emulsify pot(16)The evacuator of top side connection(20), wherein, evacuator (20)With message processing module(23)Connection;First power transmission shaft(15), second driving shaft(18)Combination tooth(17)For mistake Position is set.
  2. A kind of 2. intellectual emulsifier unit according to claim 1, it is characterised in that:The intellectual emulsifier unit, also Including being arranged on emulsification pot(16)On inwall with evacuator(20)The filter screen being used in combination(19).
  3. A kind of 3. method of work of intellectual emulsifier unit as described in claim 1-2 any one, it is characterised in that:Including Following steps, step(1)Material to be processed is added into emulsification pot first(16)It is interior, then will be with emulsifying pot(16)The oil cauldron of connection, Kettle control valve is opened, and the oil in oil cauldron, kettle and water are added emulsification pot(16)It is interior;Step(2)Pass through control assembly control System the first cylinder of regulation(10), the second cylinder(11)Liter or drop, until will lifting electric hybrid module be adjusted to require position;Step Suddenly(3)Controlled using control assembly and open evacuator(20), pot will be emulsified(16)Interior bubble is taken away, recycles control assembly control Motor processed(13)Operating opens emulsification pot after completing emulsification operation(16)The discharging opening of bottom(21)Discharge material, last profit The first cylinder is controlled to adjust with control assembly(10), the second cylinder(11)By connecting plate(9)Rise, to emulsifying pot(16)Carry out clear Wash.
CN201510983539.8A 2015-12-24 2015-12-24 A kind of intellectual emulsifier unit and its method of work Active CN105597581B (en)

Priority Applications (1)

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CN105597581B true CN105597581B (en) 2018-03-09

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Families Citing this family (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN107754626A (en) * 2017-11-27 2018-03-06 亦臻包装科技(苏州)有限公司 A kind of cosmetics processing vacuum emulsifying machine that homogenizes
CN110488740A (en) * 2019-08-09 2019-11-22 周毕华 Intelligence control system for automatic water diesel emulsifying machine
CN113786370B (en) * 2021-11-10 2023-09-05 广州华夏职业学院 Whitening and moisturizing facial mask mixing equipment

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Publication number Priority date Publication date Assignee Title
CN2794620Y (en) * 2005-05-16 2006-07-12 范伟洪 Novel dispersing machine
EP1935481A1 (en) * 2006-12-22 2008-06-25 Sun Chemical B.V. Agitator and method for cleaning an agitator
CN202741027U (en) * 2012-09-17 2013-02-20 株洲硬质合金集团有限公司 Electric stirring device for solid suspended material slurry
CN203862169U (en) * 2014-03-31 2014-10-08 吕浩 Stirring device for macromolecule solvent reaction vessel
CN204073921U (en) * 2014-07-11 2015-01-07 湖州纳尼亚实业股份有限公司 Stain dispensing machine
CN205435508U (en) * 2015-12-24 2016-08-10 苏州北开生化设备有限公司 Novel intelligent emulsification device

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Publication number Priority date Publication date Assignee Title
JP2008012370A (en) * 2006-07-03 2008-01-24 Inoue Mfg Inc Mixer with pressurizing and extruding function

Patent Citations (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN2794620Y (en) * 2005-05-16 2006-07-12 范伟洪 Novel dispersing machine
EP1935481A1 (en) * 2006-12-22 2008-06-25 Sun Chemical B.V. Agitator and method for cleaning an agitator
CN202741027U (en) * 2012-09-17 2013-02-20 株洲硬质合金集团有限公司 Electric stirring device for solid suspended material slurry
CN203862169U (en) * 2014-03-31 2014-10-08 吕浩 Stirring device for macromolecule solvent reaction vessel
CN204073921U (en) * 2014-07-11 2015-01-07 湖州纳尼亚实业股份有限公司 Stain dispensing machine
CN205435508U (en) * 2015-12-24 2016-08-10 苏州北开生化设备有限公司 Novel intelligent emulsification device

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Effective date of registration: 20190122

Address after: 510000 Yantang, Shahe River, Tianhe District, Guangzhou City, Guangdong Province

Patentee after: GUANGDONG YANTANG DAIRY Co.,Ltd.

Address before: 215411 Jianxiong Vocational and Technical College, No. 1 Jianxiong Road, Taicang City, Suzhou City, Jiangsu Province, Phase 2

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