CN105597416B - A kind of air recoil washes the method and device of continuous concentration algae slurry - Google Patents
A kind of air recoil washes the method and device of continuous concentration algae slurry Download PDFInfo
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- CN105597416B CN105597416B CN201610167855.2A CN201610167855A CN105597416B CN 105597416 B CN105597416 B CN 105597416B CN 201610167855 A CN201610167855 A CN 201610167855A CN 105597416 B CN105597416 B CN 105597416B
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01D—SEPARATION
- B01D36/00—Filter circuits or combinations of filters with other separating devices
- B01D36/02—Combinations of filters of different kinds
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01D—SEPARATION
- B01D33/00—Filters with filtering elements which move during the filtering operation
- B01D33/06—Filters with filtering elements which move during the filtering operation with rotary cylindrical filtering surfaces, e.g. hollow drums
- B01D33/11—Filters with filtering elements which move during the filtering operation with rotary cylindrical filtering surfaces, e.g. hollow drums arranged for outward flow filtration
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01D—SEPARATION
- B01D33/00—Filters with filtering elements which move during the filtering operation
- B01D33/44—Regenerating the filter material in the filter
- B01D33/48—Regenerating the filter material in the filter by flushing, e.g. counter-current air-bumps
- B01D33/50—Regenerating the filter material in the filter by flushing, e.g. counter-current air-bumps with backwash arms, shoes or nozzles
- B01D33/503—Regenerating the filter material in the filter by flushing, e.g. counter-current air-bumps with backwash arms, shoes or nozzles the backwash arms, shoes acting on the cake side
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01D—SEPARATION
- B01D33/00—Filters with filtering elements which move during the filtering operation
- B01D33/58—Handling the filter cake in the filter for purposes other than for regenerating the filter cake remaining on the filtering element
- B01D33/62—Handling the filter cake in the filter for purposes other than for regenerating the filter cake remaining on the filtering element for drying
- B01D33/66—Handling the filter cake in the filter for purposes other than for regenerating the filter cake remaining on the filtering element for drying by gases or by heating
Abstract
The invention discloses the method and device that a kind of air recoil washes continuous concentration algae slurry, step is:1)Dilute algae slurry is condensed into dense algae slurry, A, charging, and dilute algae slurry enters in Zuo shape rotating cylinders;B, drainage is dehydrated;C, algae is cut;D, algae is rushed;E, it discharges:Form dense algae slurry;2)Dense algae slurry is dehydrated to form semi-solid phase algal gel, A, charging, and dense algae slurry enters in elongated roller;B, drainage is dehydrated;C, algae is cut;D, algae is rushed;E, it discharges:Form semi-solid phase algal gel;3)Using air recoil washing method.The discharge port of primary concentration device is connect with the feed inlet of secondary concentration device by pipeline, air recoil is washed system and is connect by tracheae with the air inlet of primary concentration device and secondary concentration device, and electrical autocontrol system is connect by cable with the rotating cylinder driving motor of inspissator, drum drive motor, air recoil cleaning device driving motor respectively.Easy to implement the method, concentration process does not add flocculant.The separation of algae water is efficient, can continuum micromeehanics, continuous separation, algal gel continuously discharge.
Description
Technical field
The invention belongs to algae and water concentration, environmental technology fields.It is more particularly to a kind of air recoil and washes continuous concentration
The method of algae slurry also relates to the device that a kind of air recoil washes continuous concentration algae slurry, it is suitable for algae slurry and is concentrated through two-stage
The dehydration of device drainage, compressed air back-washing system stripping algae, become the semi-solid phase algal gel that can directly pack.
Background technology
Lake blue algae wawter bloom is controlled there are many method, including physics, chemistry and biological method, wherein machinery is salvaged, cyanobacteria
The physical methods such as collection, are that can directly remove lake cyanobacterial bloom at present, and the method without negative effect.It is beaten using machinery
Fishing and blue algae collecting method can generate a large amount of algae slurries, these algaes slurry contains a large amount of moisture content, water content of Cells of Blue-green Algae living itself
90% or so, algae starches moisture content generally up to 95%-99%.Excessively high moisture content, not only pole be unfavorable for algae slurry transport and
Storage also brings many difficulties to the follow-up disposition of algae slurry.Contain in algae slurry containing abundant phosphorus and nitrogen, vegetable protein
Amount is high, easily corrupt, distributes stench, and there are secondary pollution danger.The dewatering of algae slurry is poor, using conventional vibration filtering,
The dewaterings effects such as slanted screen filtering, vacuum suction filter, press filtration are poor.In order to accelerate the dehydration of algae slurry, generally use addition flocculant
Flocculant mating band is added after coordinating the method (such as patent CN200710066435.6) of decanter centrifuge or algae slurry secondary filter
The method of formula filter press and decanter centrifuge (such as patent CN200810048488.X).But the method for using addition flocculant, both
Increase cost, and the algal gel of generation is made to be unfavorable for subsequent recycling.Therefore for a long time, algae starches reluctant problem
An important factor for as the improvement of lake blue algae wawter bloom is restricted.
Invention content:
It is easy to implement the method the purpose of the invention is to provide a kind of method that air recoil washes continuous concentration algae slurry, behaviour
Make simplicity, concentration process does not add flocculant, and product is the semi-solid phase algal gel that can directly pack.
Another object of the present invention is to be the provision of the device that a kind of air recoil washes continuous concentration algae slurry, structure letter
Single, easy to use, the separation of algae water is efficient, device can continuum micromeehanics, continuous separation, algal gel continuously discharge.
In order to realize above-mentioned purpose, the present invention uses following technical measures:
Present inventive concept is:It is higher, viscous for general dilute algae slurry moisture content using the fast Zuo shape barrel configurations of rotating speed
Consistency is smaller, the characteristics of being easier to through strainer filtering moisture content, a kind of compact enrichment facility of design.In faster speed conditions
Under, in addition to gravity is dehydrated, is also acted on by centrifugal force and accelerate dehydration and the dehydration of gas flushing shearing force (because of capillarity
The water being adhered on strainer encounters the compressed air sprayed at a high speed, can partly reflect and splash in outside rotating cylinder, accelerates moisture content removing),
Three acts on superposition, forms high-efficiency dehydration.It is relatively low, viscous for dense algae slurry moisture content using the elongated roller frame that rotating speed is slow
Consistency is higher, strainer filtering moisture content is slow, needs to provide larger filtering surface and design.The shaftless screw knot installed in roller
Structure, when rotation, also extend algae and starch contact residence time with strainer.The algae that gas back purge system will constantly can be adhered on strainer
Flushing takes off, and forms new clean filtering surface, it is made to have the ability of filtering moisture content again, while air has desiccation.
Under above several effects, the removing of algae pulp-water part is more and more thorough, ultimately forms the semi-solid phase algal gel that can directly pack.
A kind of method that air recoil washes continuous concentration algae slurry, step are:
1st, dilute algae slurry is condensed into dense algae slurry:Dilute algae slurry enters in atwirl Zuo shapes rotating cylinder, and strainer is covered on rotating cylinder, is pressed
Contracting air is backwash air source, and under the synergy of gravity, centrifugal force and gas flushing shearing force, moisture content is able to fast eliminating simultaneously
It is discharged through discharge outlet;The algae of strainer retention is washed by air recoil to be constantly forced stripping from strainer and gets off, and forms dense algae slurry, warp
Collect after algae slot is collected and discharged from algae discharge pipe.
2nd, dense algae slurry is dehydrated to form semi-solid phase algal gel:Dense algae slurry enters in the elongated roller rotated at a slow speed, is covered on roller
Strainer, built-in shaftless screw;During spiral rotating, the contact surface of dense algae slurry and strainer is big, and the residence time is long, conducive to ingress filter;
The water adhered on strainer simultaneously encounters the compressed air sprayed at a high speed, and part meeting backwash accelerates moisture content removing, and empty outside roller
Gas has desiccation;The algae of strainer retention is washed constantly by stripping to be got off by air recoil, falls into cylinder, turns with shaftless screw
Dynamic slowly shifting defeated forward, the removing of algae pulp-water part is more and more thorough, ultimately forms semi-solid phase algal gel, is discharged from mud discharging mouth.
3rd, using air recoil washing method, the gas flushing pressure of generation can ensure that opening of sieve cleans up, after making flushing
Strainer has the filter capacity for being equivalent to original-pack strainer, and the filter efficiency of strainer is made to continue efficiently.
A kind of air recoil wash continuous concentration algae slurry device, it by primary concentration device, secondary concentration device, dilute algae slurry, it is dense
Algae slurry, air compressor machine, air accumulator, rotating cylinder driving motor, drum drive motor, air recoil cleaning device driving motor, dilute algae starch into
Material mouth, dense algae slurry discharge port, filtering water outlet, backwash air inlet, backwash tracheae, collection algae slot, filter screen, dense algae slurry charging
Mouth, algal gel outlet, rail brackets, guide rail, sliding block, drive link, roller, shaftless screw, water fender, rotating cylinder, babinet, spoke type
Structure hollow shaft air valve switch, electric cabinet, frequency converter, is spaced apart, touch screen composition.Its connection relation is:Primary concentration device goes out
Material mouth is connect with the feed inlet of secondary concentration device by pipeline, and air recoil washes system and passes through tracheae and primary concentration device and two level
The air inlet connection of inspissator, electrical autocontrol system are driven by cable with the rotating cylinder of primary concentration device and secondary concentration device respectively
Motor, drum drive motor, the connection of air recoil cleaning device driving motor.Its effect is:Primary concentration device becomes dilute algae slurry
Dense algae slurry is become semi-solid phase algal gel by dense algae slurry, secondary concentration device, and air recoil is washed on system continuous flushing and stripping strainer and cut
The algae stayed, electrical autocontrol system carry out parameter to rotating cylinder driving motor, drum drive motor, air recoil cleaning device driving motor
Modification and optimization.
Primary concentration device by rotating cylinder, rotating cylinder driving motor, strainer, collection algae slot, dilute algae slurry feed inlet, dense algae slurry discharge port,
Spoke structure hollow shaft, filtering water outlet, backwash air inlet, air recoil wash pipe and babinet composition (Fig. 3 a, Fig. 3 b, figure
3c).Its connection relation is:Rotating cylinder is mounted in babinet, is connect with the rotating cylinder driving motor being equipped with fixed outside babinet, rotating cylinder overlying
Lid strainer, collection algae slot are mounted on surface in rotating cylinder, and dilute algae slurry feed inlet and dense algae slurry discharge port are by passing through spoke structure
The pipeline of hollow shaft realizes the disengaging of slurry, and filtering water outlet is mounted on babinet bottom side, and compressed air is through backwashing air inlet
It is delivered to air recoil and washes pipe, air recoil washes pipe and top is pushed up outside rotating cylinder.Its effect is:
Rotating cylinder is long 250~500mm, diameter is not less than the steel cylinder of 800mm, and intensity can meet quick rotation needs
(rotating speed is not less than 40 revs/min);Strainer is 20~60 μm of aperture, dismountable special stainless steel filtering net, and sealing, which is fixed on, to be turned
On cylinder, dilute algae slurry is filtered;It is collection algae container wide at the top and narrow at the bottom to collect algae slot, collects air recoil and washes the algae that pipe stripping gets off, is formed
Dense algae slurry;Dilute algae slurry starches feed inlet by dilute algae and enters rotating cylinder, and dense algae slurry is discharged from dense algae slurry discharge port, and the disengaging of slurry is logical
It crosses and passes through the pipeline of spoke structure hollow shaft to realize, cross drainage and be discharged into operation water body from filtering water outlet;Backwash into
Gas port and backwash tube composition fixed type air back purge system, the compressed air ecto-entad that backwash tube stomata sprays is to filter
Net is rinsed;Babinet is stainless steel rectangular parallelepiped structure, and top is detachable, convenient to overhaul and screen replacing;Primary concentration device can
It concentrates algae and starches 4~6 times or more, the dense algae slurry of generation enters secondary concentration device.
Secondary concentration device is empty by roller, drum drive motor, strainer, shaftless screw, dense algae slurry feed inlet, spoke structure
Mandrel, algal gel outlet, filtering water outlet, water fender, backwash air inlet, air recoil wash pipe, sliding block, guide rail, guide rail branch
Frame, drive link, air recoil cleaning device driving motor and babinet composition (Fig. 4 a, Fig. 4 b, Fig. 4 c).Connection relation is:Roller
In babinet, it is connect with the drum drive motor being equipped with fixed outside babinet, strainer is covered on roller, shaftless screw is mounted on
In roller, dense algae slurry enters roller from feed inlet by the hollow shaft of Pipeline Crossing Program spoke structure, concentrate the algal gel of generation from
Algal gel outlet is discharged, and algal gel outlet is arranged below the tail end of babinet, and filtering water outlet is mounted in the middle part of babinet bottom, water blocking
Plate is arranged on babinet tail end, and compressed air is delivered to air recoil through backwash air inlet and washes pipe, and backwash tracheae is fixed on cunning
On block, sliding block is connected with guide rail, and guide rail is mounted on rail brackets, and rail brackets are fixed on box inside face.Backwash gas
Pipe one end is connected with drive link, drive link connection air recoil cleaning device driving motor.Its effect is:
Roller is 250~450mm of diameter, long 1800~5800mm steel rollers, under motor driving at a slow speed (1~5 turn/
Minute) rotation;Shaftless screw is welded on an inner face, plays reinforcement effect, makes roller indeformable when rotated, when shaftless screw rotates
Dense algae slurry Forward is pushed, plays the role of arranging algal gel;Strainer is 20~60 μm of aperture, dismountable special stainless steel or nylon are filtered
Net, sealing are fixed on roller, filter dense algae slurry;Dense algae slurry is by dense algae slurry feed inlet, by passing through spoke structure hollow shaft
Pipeline enter roller Inner Front End, algal gel is directly discharged by the wheel frame gap of spoke type structure, is discharged through algal gel outlet;It crosses
Drainage is discharged into operation water body from filtering water outlet, and water fender separated drainage and algal gel;Backwash air inlet, air recoil are washed
Pipe, sliding block, guide rail, rail brackets, drive link, air recoil cleaning device driving motor composition slidingtype air recoil wash dress
It puts, the compressed air ecto-entad that backwash tube stomata sprays is rinsed strainer, and guide rail and rail brackets play fixed function,
Sliding block plays slip, and air recoil cleaning device driving motor drive link makes backwash tracheae slidably reciprocate;Babinet is stainless
Steel rectangular parallelepiped structure, top is detachable, convenient to overhaul and screen replacing.Dense algae slurry is concentrated 7~10 times or more by secondary concentration device,
Form semi-solid phase algal gel.
Air recoil washes system by air compressor machine, self-control air accumulator (diameter is not less than 400mm), air valve switch, fixed sky
Gas back purge system and slidingtype air recoil cleaning device composition (Fig. 1).As previously mentioned, fixed type air back purge system is by anti-
Air inlet and backwash tube composition are rinsed, slidingtype air recoil cleaning device washes pipe, cunning by backwash air inlet, air recoil
Block, guide rail, rail brackets, drive link, air recoil cleaning device driving motor composition.Connection relation is:Connected respectively by tracheae
Air compressor machine, air accumulator and air valve switch are connect, air valve switch connects fixed type air back purge system and slidingtype air respectively again
Back purge system;In fixed type air back purge system, compressed air is connected through backwashing air inlet with flush pipe, compressed air
Air recoil, which is delivered to, through backwash air inlet washes pipe;In slidingtype air recoil cleaning device, compressed air is through backwashing air inlet
Mouth is connected with backwash tube, and compressed air is delivered to air recoil through backwash air inlet and washes pipe, and backwash tracheae is fixed on cunning
On block, sliding block is connected with guide rail, and guide rail is mounted on rail brackets, and rail brackets are fixed on body side.Backwash tracheae
One end is connected with drive link, drive link connection air recoil cleaning device driving motor.Its effect is:
The compressed air that air compressor machine generates controls tolerance by air valve switch, is delivered to two air after air accumulator buffers
Back purge system;In fixed type air back purge system, air recoil washes the compressed air ecto-entad of pipe stomata ejection to filter
Net is rinsed;In slidingtype air recoil cleaning device, air recoil washes the compressed air ecto-entad of pipe stomata ejection to filter
Net is rinsed, and guide rail and rail brackets play fixed function, and sliding block plays slip, the driving of air recoil cleaning device driving motor
Connecting rod makes backwash tracheae slidably reciprocate.
The air recoil cleaning device, the gas flushing pressure of generation can ensure that opening of sieve cleans up and rinses strainer
When do not stay dead angle, there is the strainer after flushing and be equivalent to the filter capacity of original-pack strainer;Further, air recoil cleaning device
Energy consumption can be saved after optimized design.
Air recoil cleaning device is further improved, gas flushing hole can 1. various shapes, such as circular hole, square hole, triangle
Hole, bar hole etc.;2. hole arrangement form is various, such as single, double, multiple rows of or other styles;3. hole number and hole suitable size;
4. stomata can optimal design-aside with a distance from filtering net surface.
Air recoil cleaning device is further improved, slidingtype back purge system answers A, glide direction and roller rotation side
To vertical;B, the tracheae Telescopic sliding of connection;C, the controllable optimization of sliding speed.
Electrical autocontrol system (PLC controls) by electric cabinet, frequency converter, be spaced apart, touch screen forms (Fig. 2).Connection relation is:
Frequency converter and it is spaced apart in electric cabinet, touch screen is mounted on the outside of electric cabinet, and frequency converter is spaced apart and is connected with touch screen by electric wire
It connects.Its effect is:It is spaced apart for circuit controling switch, frequency converter and touch screen can realize the driving motor to primary concentration device, two
The grade driving motor of inspissator, air recoil cleaning device driving motor carry out parameter modification and optimization, meet automation control,
The requirement of continuous work.
Compared with prior art, the present invention has the following advantages:
(1) concentration process does not add any flocculant, the semi-solid phase algal gel that output can be packed directly, convenient for collecting, transporting
And disposition, it is highly beneficial to subsequent recycling.
(2) separation of algae water is thorough, equipment can continuum micromeehanics, continuous separation, algae-residue continuously discharge.
(3) system automation degree is high, and strainer compass screen surface is cleaned, can day and night be worked continuously automatically.
The present invention has been applied to the bloom blue algae processing of Caohai of Dianchi Lake, for disposing rotary drum micro-filtration alga removal machine generation peculiar to vessel
Dilute algae slurry also can directly handle the dilute algae slurry piled up on bank, and cycles of concentration realizes up to 30 times or more and becomes half admittedly by dilute algae slurry
The continuous production of phase algal gel is readily transported and subsequent recycling.
Description of the drawings:
Fig. 1 starches enrichment facility floor plan for a kind of algae.
Fig. 2 starches the automatically controlled schematic diagram of enrichment facility for a kind of algae.
Fig. 3 a are a kind of primary concentration device and dynamical system vertical view.
Fig. 3 b are a kind of primary concentration device side view.
Fig. 3 c are a kind of primary concentration device internal structure sectional view.
Fig. 4 a are a kind of secondary concentration device and dynamical system vertical view (upper figure is external structure, and figure below is internal structure).
Fig. 4 b are a kind of secondary concentration device side view.
Fig. 4 c are a kind of secondary concentration device internal structure sectional view.
Wherein:1. primary concentration device, 2. secondary concentration devices, 3. dilute algae slurries, 4. dense algae slurries, 5. air compressor machines (B6), 6. gas storage
Tank, 7. rotating cylinder driving motors (CHS1500), 8. drum drive motors (CHS200), 9. air recoil cleaning device driving motors
(CHS400), 10. dilute algae slurry feed inlet, 11. dense algae slurry discharge ports, 12. filtering water outlets, 13. backwash air inlets, 14. is anti-
Flushing tracheae, 15. collection algae slots, 16. filter screens, 17. dense algae slurry feed inlets, the outlet of 18. algal gels, 19. rail brackets, 20. guide rails,
21. sliding block, 22. drive links, 23. rollers, 24. shaftless screws, 25. water fenders, 26. rotating cylinders, 27. babinets, 28. spoke type knots
Structure hollow shaft, 29. air valve switch (HP25), 30. electric cabinets, 31. frequency converters, 32. are spaced apart, 33. touch screens.
Specific embodiment
Embodiment 1:
A kind of method that air recoil washes continuous concentration algae slurry, step are:
1st, dilute algae slurry is condensed into dense algae slurry, including:
A, it feeds:Dilute algae slurry enters through feed inlet in Zuo shape rotating cylinders, and slurry piles up area come the cyanobacteria that water pump of using by oneself is drawn
Dilute algae slurry or the dilute algae slurry harvested from receipts algae equipment;
B, drainage is dehydrated:Strainer is covered on rotating cylinder, when rotating cylinder quickly rotates, the water in algae slurry is acted in gravity and centrifugal force
It is lower through strainer filtering, while the water adhered on strainer encounter at a high speed spray compressed air, part can backwash outside rotating cylinder, accelerate
Moisture content removes, and the water of filtering and removing is discharged through discharge outlet;
C, algae is cut:Algae in algae slurry is retained by strainer, is attached on strainer, water body is rotated away from rotating cylinder;
D, algae is rushed:When the algae of strainer retention is rotated with rotating cylinder to top, the air recoil cleaning device set outside tube sprays
The continuous ecto-entad of air rinse, algae is forced stripping from strainer and gets off;
E, it discharges:The collection algae slot set in algae tube that stripping gets off is collected, and is formed dense algae slurry, is discharged through algae discharge pipe.
2nd, dense algae slurry is dehydrated to form semi-solid phase algal gel, including:
A, it feeds:Dense algae slurry enters through feed inlet in elongated roller;
B, drainage is dehydrated:Strainer, built-in shaftless screw are covered on roller;During spiral rotating, contact of the dense algae slurry with strainer
Face is big, and the residence time is long, conducive to ingress filter;The water adhered on strainer simultaneously encounters the compressed air sprayed at a high speed, part meeting
Backwash accelerates moisture content removing, while air has desiccation, filtering and the water removed are discharged through discharge outlet outside roller;
C, algae is cut:Algae in algae slurry is retained by strainer, is attached on strainer, is detached with roller rotation with algae slurry;
D, algae is rushed:The continuous ecto-entad of air that the air recoil cleaning device set on the outside of the algae tube of strainer retention sprays
It rinses, algae is forced stripping from strainer and gets off;
E, it discharges:It is fallen into cylinder again by the algae that stripping gets off, slowly shifting defeated forward, algae pulp-water part is rotated with shaftless screw
Removing is more and more thorough, ultimately forms semi-solid phase algal gel, is discharged from mud discharging mouth.
3rd, using air recoil washing method, compressed air derives from air compressor machine;The gas flushing pressure of generation can ensure that strainer
Hole, which is rinsed, totally, makes the strainer after flushing have the filter capacity for being equivalent to original-pack strainer.
Embodiment 2:
A kind of air recoil wash continuous concentration algae slurry device, it by primary concentration device 1, secondary concentration device 2, dilute algae slurry 3,
Dense algae slurry 4, air compressor machine 5, air accumulator 6, rotating cylinder driving motor 7, drum drive motor 8, air recoil cleaning device driving motor 9,
Dilute algae slurry feed inlet 10, dense algae slurry discharge port 11, filtering water outlet 12, backwash air inlet 13, backwash tracheae 14, collection algae slot
15th, filter screen 16, dense algae slurry feed inlet 17, algal gel outlet 18, rail brackets 19, guide rail 20, sliding block 21, drive link 22, rolling
Cylinder 23, shaftless screw 24, water fender 25, rotating cylinder 26, babinet 27, spoke structure hollow shaft 28, air valve switch 29, electric cabinet
30th, frequency converter 31, be spaced apart 32, touch screen 33 and form.Its connection relation is:The discharge port 11 and secondary concentration of primary concentration device 1
The feed inlet 17 of device 2 is connected by pipeline, and air recoil washes system and passes through tracheae and primary concentration device 1 and secondary concentration device 2
Air inlet 13 connects, electrical autocontrol system by cable respectively with primary concentration device 1 and the rotating cylinder driving motor of secondary concentration device 2
7th, drum drive motor 8, air recoil cleaning device driving motor 9 connect.Its effect is:Primary concentration device 1 becomes dilute algae slurry 3
Dense algae slurry 4 is become semi-solid phase algal gel by dense algae slurry 4, secondary concentration device 2, and air recoil washes system continuous flushing and stripping strainer 16
The algae of upper retention, electrical autocontrol system is to rotating cylinder driving motor 7, drum drive motor 8, air recoil cleaning device driving motor 9
Carry out parameter modification and optimization.
(1) primary concentration device 1 by rotating cylinder 26, rotating cylinder driving motor 7, strainer 16, collection algae slot 15, dilute algae slurry feed inlet 10,
Dense algae slurry discharge port 11, spoke structure hollow shaft 28, filtering water outlet 12, backwash air inlet 13, air recoil wash pipe 14
It is formed (Fig. 3 a, Fig. 3 b, Fig. 3 c) with babinet 27.
(2) secondary concentration device 2 is by roller 23, drum drive motor 8, strainer 16, shaftless screw 24, dense algae slurry feed inlet
17th, spoke structure hollow shaft 28, algal gel outlet 18, filtering water outlet 12, water fender 25, backwash air inlet 13, air
Backwash tube 14, sliding block 21, guide rail 20, rail brackets 19, drive link 22, air recoil cleaning device driving motor 9 and babinet
27 compositions (Fig. 4 a, Fig. 4 b, Fig. 4 c).
(3) air recoil wash system by air compressor machine 5, air accumulator 6, air valve switch 29, fixed type air back purge system and
Slidingtype air recoil cleaning device forms (Fig. 1).Wherein, fixed type air back purge system is by backwash air inlet 13 and recoil
Pipe 14 is washed to form, slidingtype air recoil cleaning device by backwash air inlet 13, air recoil wash pipe 14, sliding block 21, guide rail 20,
Rail brackets 19, drive link 22, air recoil cleaning device driving motor 9 form.
(4) electrical autocontrol system (PLC controls) by electric cabinet 30, frequency converter 31, be spaced apart 32, touch screen 33 and form (Fig. 2).
The internal structure connection relation of each section and its effect are described in detail below:
A, the internal structure connection relation of primary concentration device 1 is (Fig. 3 a, Fig. 3 b, Fig. 3 c), and rotating cylinder 26 is mounted on babinet 27
Interior, rotating cylinder driving motor 7 is fixedly mounted on outside babinet 27 and is connect with rotating cylinder 26, and strainer 16, collection algae slot 15 are covered on rotating cylinder 26
Right in rotating cylinder 26, dilute algae slurry feed inlet 10 and dense algae slurry discharge port 11 are by passing through spoke structure hollow shaft 28
Pipeline realize the disengaging of slurry, filtering water outlet 12 is mounted on 27 bottom side of babinet, backwashes air inlet 13 and air recoil
It washes pipe 14 to be connected, compressed air is delivered to air recoil through backwash air inlet 13 and washes pipe 14, and air recoil is washed pipe 14 and is mounted on
Top is pushed up outside rotating cylinder 26.Its effect is:
Rotating cylinder 26 is long 350mm, the steel cylinder of diameter 1200mm, and intensity can meet 120 revs/min of rotation needs,
It is driven by rotating cylinder driving motor 7;Strainer 16 is 20 μm of aperture, dismountable special stainless steel filtering net, and sealing is fixed on rotating cylinder 26
On, filter dilute algae slurry 3;It is collection algae container wide at the top and narrow at the bottom to collect algae slot 15, collects air recoil and washes the algae that 14 stripping of pipe gets off, shape
Into dense algae slurry 4;Dilute algae slurry 3 starches feed inlet 10 by dilute algae and enters rotating cylinder 26, and dense algae slurry 4 is discharged from dense algae slurry discharge port 11, is starched
The disengaging of material is realized by passing through the pipeline of spoke structure hollow shaft 28, is crossed drainage and is discharged into work from filtering water outlet 12
Industry water body;Backwash air inlet 13 and air recoil wash pipe 14 and form fixed type air back purge system, 14 stomata of backwash tube
The compressed air ecto-entad of ejection is rinsed strainer 16;Babinet 27 is stainless steel rectangular parallelepiped structure, and top is detachable, side
Just maintenance and strainer 16 are replaced;Primary concentration device 1 can concentrate algae and starch 4 times or more, charging of the dense algae slurry 4 of generation through diameter 50mm
Pipe gravity flow enters secondary concentration device 2.
B, the internal structure connection relation of secondary concentration device 2 is (Fig. 4 a, Fig. 4 b, Fig. 4 c), and roller 23 is mounted on babinet 27
Interior, drum drive motor 8 is fixedly mounted on outside babinet 27 and is connect with roller 23, and strainer 16, shaftless screw are covered on roller 23
24 be mounted on roller 23 in, feed inlet 17 withSpoke structure hollow shaft 28 is connected,Dense algae slurry 4 is passed through from feed inlet 17Spoke type knot Structure hollow shaft 28Into roller 23, the algal gel for concentrating generation is discharged from algal gel outlet 18, and algal gel outlet 18 is arranged on babinet
Below 27 tail end,Filtering water outlet 12In the middle part of 27 bottom of babinet, water fender 25 is arranged on 27 tail end of babinet, compressed air
Air recoil is delivered to through backwash air inlet 13 and washes pipe 14, and backwash tracheae 14 is fixed on sliding block 21, sliding block 21 and guide rail
20 are connected, and guide rail 20 is mounted on rail brackets 19, and rail brackets 19 are fixed on 27 side of babinet.Tracheae 14 is backwashed with driving
Dynamic connecting rod 22 is connected, and drive link 22 connects air recoil cleaning device driving motor 9.Its effect is:
Roller 23 is diameter 330mm, long 2600mm steel rollers, is driven by motor 8,2 revs/min of rotating speed;Shaftless screw
24 are welded on an inner face, play reinforcement effect, make roller 23 indeformable when rotated, and dense algae slurry 4 is pushed when shaftless screw 24 rotates
Forward is played the role of arranging algal gel;Strainer 16 is 20 μm of aperture, dismountable special stainless (steel) wire, and sealing is fixed on roller 23,
Filter dense algae slurry 4;Dense algae slurry 4 enters roller by dense algae slurry feed inlet 17 by the pipeline for passing through spoke structure hollow shaft 28
23 Inner Front Ends, algal gel are directly discharged by the wheel frame gap of spoke type structure 28, are discharged through algal gel outlet 18;Drainage is crossed from mistake
Filtered water outlet 12 is discharged into operation water body, and water fender 25 separated drainage and algal gel;Backwash air inlet 13, air recoil wash pipe
14th, sliding block 21, guide rail 20, rail brackets 19, drive link 22, air recoil cleaning device driving motor 9 form slidingtype air
Back purge system, the compressed air ecto-entad that 14 stomata of backwash tube sprays are rinsed strainer 16, guide rail 20 and guide rail
Stent 19 plays fixed function, and sliding block 21 plays slip, and 9 drive link 22 of air recoil cleaning device driving motor makes backwash
Tracheae 14 slidably reciprocates;Babinet 27 is stainless steel rectangular parallelepiped structure, and top is detachable, and convenient to overhaul and strainer 16 is replaced.Two level
Dense algae slurry 4 is concentrated 7 times or more by inspissator 2, forms semi-solid phase algal gel.
C, the internal structure connection relation that air recoil washes system is (Fig. 1).Respectively by tracheae connection air compressor machine 5, gas storage
Tank 6 and air valve switch 29, air valve switch 29 connects fixed type air back purge system respectively again and slidingtype air recoil washes dress
It puts;Fixed type air back purge system is assemblied in primary concentration device 1, and backwash air inlet 13 is connected with flush pipe 14, compresses
Air is delivered to air recoil through backwash air inlet 13 and washes pipe 14;Slidingtype air recoil cleaning device is assemblied in secondary concentration device
In 2, backwash air inlet 13 is connected with flush pipe 14, and backwash tracheae 14 is fixed on sliding block 21, sliding block 21 and 20 phase of guide rail
Even, guide rail 20 is mounted on rail brackets 19, and rail brackets 19 are fixed on 27 side of babinet.Tracheae 14 is backwashed with driving to connect
Bar 22 is connected, and drive link 22 connects air recoil cleaning device driving motor 9.Its effect is:
Air compressor machine 5 generates compressed air, and after the self-control air accumulator 6 of diameter 400mm buffers, gas is controlled by air valve switch 29
Amount, is delivered to two air recoil cleaning devices;In fixed type air back purge system, air recoil washes the pressure of 14 stomata of pipe ejection
Contracting air ecto-entad is rinsed strainer 16;In slidingtype air recoil cleaning device, air recoil washes the ejection of 14 stomata of pipe
Compressed air ecto-entad strainer 16 is rinsed, guide rail 20 and rail brackets 19 play fixed function, and sliding block 21 plays slip
Effect, 9 drive link 22 of air recoil cleaning device driving motor make backwash tracheae 14 slidably reciprocate.
Above-mentioned air recoil cleaning device, the gas flushing pressure of generation can ensure that 16 mesh of strainer is rinsed well and makes strainer
16 do not stay dead angle when rinsing, and the strainer after flushing is made to have the filter capacity for being equivalent to original-pack strainer;Backwash the gas of tracheae 14
Flushing hole is circular hole, single, air vent aperture 0.5mm, pitch-row 2mm, and stomata is 20mm with screen surface distance.
D, the internal structure connection relation of electrical autocontrol system PLC (control) is (Fig. 2), frequency converter 31 and is spaced apart 32 installations
In electric cabinet 30, touch screen 33 is mounted on the outside of electric cabinet 30, and frequency converter 31 is spaced apart 32 and is connected with touch screen 33 by electric wire.
Its effect is:It is circuit controling switch to be spaced apart 32, and frequency converter 31 and touch screen 33 can realize the driving motor to primary concentration device
7th, the progress parameter modification of driving motor 9 and optimization of the driving motor 8 of secondary concentration device, air recoil cleaning device, meets automatically
Change control, the requirement of continuous work.The electronic device is commercially available.
Air recoil is washed into system, robot control system(RCS), primary concentration device 1, secondary concentration device 2 and assemble integrated, just formation
A kind of air recoil shown in FIG. 1 washes the device of continuous concentration algae slurry.
Claims (5)
1. a kind of method that air recoil washes continuous concentration algae slurry, step are:
1), dilute algae slurry is condensed into dense algae slurry, including:
A, it feeds:Dilute algae slurry enters through feed inlet in narrow shape rotating cylinder, and slurry piles up dilute algae in area come the cyanobacteria that water pump of using by oneself is drawn
Slurry or the dilute algae slurry harvested from receipts algae equipment;
B, drainage is dehydrated:Strainer is covered on narrow shape rotating cylinder, when narrow shape rotating cylinder quickly rotates, the water in algae slurry is in gravity and centrifugation
Through strainer filtering under power effect, while the water adhered on strainer encounters the compressed air sprayed at a high speed, and part meeting backwash is in narrow shape
Outside rotating cylinder, accelerate moisture content removing, filtering and the water removed are discharged through discharge outlet;
C, algae is cut:Algae in algae slurry is retained by strainer, is attached on strainer, water body is rotated away from narrow shape rotating cylinder;
D, algae is rushed:The algae of strainer retention rotates the fixed type air back purge system set outside to top, tube with narrow shape rotating cylinder
The continuous ecto-entad of air of ejection rinses, and algae is got off from strainer by stripping;
E, it discharges:The collection algae slot set in algae tube that stripping gets off is collected, and is formed dense algae slurry, is discharged through algae discharge pipe;It is described
It is collection algae container wide at the top and narrow at the bottom to collect algae slot, collects air recoil and washes the algae that pipe stripping gets off, forms dense algae slurry;
2), dense algae slurry is dehydrated to form semi-solid phase algal gel, including:
A, it feeds:Dense algae slurry enters through feed inlet in elongated roller;
B, drainage is dehydrated:Strainer, built-in shaftless screw are covered on elongated roller;During spiral rotating, contact of the dense algae slurry with strainer
Residence time is long, conducive to ingress filter;The water adhered on strainer simultaneously encounters the compressed air sprayed at a high speed, and part meeting backwash exists
Outside elongated roller, accelerate moisture content removing, filtering and the water removed are discharged through discharge outlet;
C, algae is cut:Algae in algae slurry is retained by strainer, is attached on strainer, is detached with the rotation of elongated roller with algae slurry;
D, algae is rushed:The air that the slidingtype air recoil cleaning device set on the outside of the algae tube of strainer retention sprays is constantly by extroversion
Interior flushing, algae are got off from strainer by stripping;
E, it discharges:It is fallen into cylinder again by the algae that stripping gets off, rotates defeated shifting forward with shaftless screw, algae pulp-water part removes, most
End form is discharged into semi-solid phase algal gel from mud discharging mouth;
3), using air recoil washing method, compressed air derives from air compressor machine;The gas flushing pressure of generation is rushed opening of sieve
It washes, the strainer after flushing is made to be equivalent to original-pack strainer;
Wherein, the device of continuous concentration algae slurry is washed for air recoil, including primary concentration device (1), secondary concentration device (2), sky
Gas backwashing system, electrical autocontrol system;The secondary concentration device (2) is by elongated roller (23), elongated drum drive motor
(8), strainer (16), shaftless screw (24), dense algae slurry feed inlet (17), spoke structure hollow shaft (28), algal gel outlet
(18), filtering water outlet (12), water fender (25), backwash air inlet (13), air recoil are washed pipe (14), sliding block (21), are led
Rail (20), rail brackets (19), drive link (22), air recoil cleaning device driving motor (9) and babinet (27) composition, it is elongated
Roller (23) is in babinet (27), and babinet (27) is fixed outside is equipped with elongated drum drive motor (8), on elongated roller (23)
Strainer (16) is covered, for shaftless screw (24) in elongated roller (23), spoke type is passed through in dense algae slurry feed inlet (17) connection
The pipeline of structure hollow shaft (28), algal gel outlet (18) are arranged below the tail end of babinet (27), filtering water outlet (12) peace
In the middle part of the bottom of babinet (27), water fender (25) is arranged on babinet (27) tail end, backwash air inlet (13) and air recoil
It washes pipe (14) to be connected, backwash tracheae (14) is fixed on sliding block (21), and sliding block (21) is connected with guide rail (20), guide rail (20) peace
On rail brackets (19), rail brackets (19) are fixed on babinet (27) medial surface, and backwash tracheae (14) connects with driving
Bar (22) is connected, drive link (22) connection air recoil cleaning device driving motor (9).
2. a kind of air recoil washes the device of continuous concentration algae slurry, it includes primary concentration device (1), secondary concentration device (2), air
Backwashing system, electrical autocontrol system, it is characterised in that:The dense algae slurry discharge port (11) and secondary concentration of primary concentration device (1)
The dense algae slurry feed inlet (17) of device (2) is connected by pipeline, and air recoil washes system and passes through tracheae and primary concentration device (1) and two
Grade inspissator (2) air inlet (13) connection, electrical autocontrol system by cable respectively with the narrow shape rotating cylinder of primary concentration device (1)
The elongated drum drive motor (8) of driving motor (7) and secondary concentration device (2), air recoil cleaning device driving motor (9) are even
It connects;The secondary concentration device (2) is by elongated roller (23), elongated drum drive motor (8), strainer (16), shaftless screw
(24), dense algae slurry feed inlet (17), spoke structure hollow shaft (28), algal gel outlet (18), filtering water outlet (12), water blocking
Plate (25), backwash air inlet (13), air recoil wash pipe (14), sliding block (21), guide rail (20), rail brackets (19), driving
Connecting rod (22), air recoil cleaning device driving motor (9) and babinet (27) composition, elongated roller (23) is mounted on babinet (27)
Interior, babinet (27) is fixed outside to be equipped with elongated drum drive motor (8), and strainer (16), shaftless screw are covered on elongated roller (23)
(24) in elongated roller (23), dense algae slurry feed inlet (17) connects the pipeline for passing through spoke structure hollow shaft (28),
Algal gel outlet (18) is arranged below the tail end of babinet (27), filtering water outlet (12) in the middle part of the bottom of babinet (27),
Water fender (25) is arranged on babinet (27) tail end, and backwash air inlet (13) washes pipe (14) with air recoil and is connected, backwash gas
Pipe (14) is fixed on sliding block (21), and sliding block (21) is connected with guide rail (20), and guide rail (20) is led on rail brackets (19)
Rail stent (19) is fixed on babinet (27) medial surface, and backwash tracheae (14) is connected with drive link (22), drive link
(22) connection air recoil cleaning device driving motor (9).
3. a kind of air recoil according to claim 2 washes the device of continuous concentration algae slurry, it is characterised in that:Described one
Grade inspissator (1) is by narrow shape rotating cylinder (26), narrow shape rotating cylinder driving motor (7), strainer (16), collection algae slot (15), the slurry charging of dilute algae
Mouthful (10), dense algae slurry discharge port (11), spoke structure hollow shaft (28), filtering water outlet (12), backwash air inlet (13),
Air recoil washes pipe (14) and babinet (27) composition, and in babinet (27), babinet (27) is fixed outside to be filled narrow shape rotating cylinder (26)
There is narrow shape rotating cylinder driving motor (7), strainer (16) is covered on narrow shape rotating cylinder (26), collection algae slot (15) is mounted on narrow shape rotating cylinder (26)
The pipe of spoke structure hollow shaft (28) is passed through in interior surface, dilute algae slurry feed inlet (10) and dense algae slurry discharge port (11) connection
Road, filtering water outlet (12) wash pipe (14) with air recoil and are connected mounted on babinet (27) bottom side, backwash air inlet (13),
Air recoil washes pipe (14) and pushes up top outside mounted on narrow shape rotating cylinder (26).
4. a kind of air recoil according to claim 2 washes the device of continuous concentration algae slurry, it is characterised in that:
The air recoil washes system by air compressor machine (5), air accumulator (6), air valve switch (29), fixed type air backwash dress
It puts and is formed with slidingtype air recoil cleaning device, wherein, fixed type air back purge system is by backwash air inlet (13) and instead
Flush pipe (14) forms, and slidingtype air recoil cleaning device washes pipe (14), sliding block by backwash air inlet (13), air recoil
(21), guide rail (20), rail brackets (19), drive link (22), air recoil cleaning device driving motor (9) composition, tracheorrhaphy
Not Lian Jie air compressor machine (5), air accumulator (6) and air valve switch (29), air valve switch (29) again respectively connection fixed type air recoil
Cleaning device and slidingtype air recoil cleaning device;Fixed type air back purge system is assemblied in primary concentration device (1), and compression is empty
Gas is connected through backwashing air inlet (13) with backwash tube (14);Slidingtype air recoil cleaning device is assemblied in secondary concentration device
(2) in, compressed air is connected through backwashing air inlet (13) with backwash tube (14), and backwash tracheae (14) is fixed on sliding block
(21) on, sliding block (21) is connected with guide rail (20), and on rail brackets (19), rail brackets (19) are fixed on guide rail (20)
On babinet (27) medial surface, backwash tracheae (14) is connected with drive link (22), and drive link (22) connection air recoil is washed
Device driving motor (9).
5. a kind of air recoil according to claim 2 washes the device of continuous concentration algae slurry, it is characterised in that:It is described from
Dynamic electric-control system by electric cabinet (30), frequency converter (31), be spaced apart (32), touch screen (33) forms, frequency converter (31) and be spaced apart
(32) in electric cabinet (30), on the outside of electric cabinet (30), frequency converter (31) is spaced apart (32) and touches touch screen (33)
Screen (33) is touched to be connected by electric wire.
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CN109207359B (en) * | 2018-08-29 | 2021-06-08 | 福清市新大泽螺旋藻有限公司 | Spirulina harvester and using method thereof |
CN113101726B (en) * | 2021-02-26 | 2023-03-24 | 暨南大学 | Suction-blowing filtering system |
CN113101727B (en) * | 2021-02-26 | 2023-03-24 | 暨南大学 | Suction-blowing filtering system and suction-blowing filtering method using same |
CN115317994A (en) * | 2022-07-26 | 2022-11-11 | 大连海洋大学 | Non-immersion type pneumatic back-washing filtering device for breeding tail water |
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CN102696340A (en) * | 2012-06-27 | 2012-10-03 | 福清市新大泽螺旋藻有限公司 | Microalgae harvesting and dewatering method and device |
CN203803660U (en) * | 2014-03-04 | 2014-09-03 | 田益林 | Microalgae centrifugal filtration device |
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EP0549092A1 (en) * | 1991-12-20 | 1993-06-30 | Fukoku Kogyo Co. Ltd. | Rotary drum filter |
CN200997874Y (en) * | 2007-02-05 | 2008-01-02 | 周玮 | Unicellular algae concentrator |
CN201120217Y (en) * | 2007-09-26 | 2008-09-24 | 中国船舶重工集团公司第七○二研究所 | Slant type revolving screen |
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