CN105594978A - Production method of flaky grain textured soy protein - Google Patents
Production method of flaky grain textured soy protein Download PDFInfo
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- CN105594978A CN105594978A CN201610056189.5A CN201610056189A CN105594978A CN 105594978 A CN105594978 A CN 105594978A CN 201610056189 A CN201610056189 A CN 201610056189A CN 105594978 A CN105594978 A CN 105594978A
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- particle
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- soybean protein
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- A—HUMAN NECESSITIES
- A23—FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
- A23J—PROTEIN COMPOSITIONS FOR FOODSTUFFS; WORKING-UP PROTEINS FOR FOODSTUFFS; PHOSPHATIDE COMPOSITIONS FOR FOODSTUFFS
- A23J3/00—Working-up of proteins for foodstuffs
- A23J3/14—Vegetable proteins
- A23J3/16—Vegetable proteins from soybean
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- A—HUMAN NECESSITIES
- A23—FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
- A23J—PROTEIN COMPOSITIONS FOR FOODSTUFFS; WORKING-UP PROTEINS FOR FOODSTUFFS; PHOSPHATIDE COMPOSITIONS FOR FOODSTUFFS
- A23J3/00—Working-up of proteins for foodstuffs
- A23J3/22—Working-up of proteins for foodstuffs by texturising
- A23J3/26—Working-up of proteins for foodstuffs by texturising using extrusion or expansion
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- Life Sciences & Earth Sciences (AREA)
- Chemical & Material Sciences (AREA)
- Health & Medical Sciences (AREA)
- Nutrition Science (AREA)
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- Engineering & Computer Science (AREA)
- Food Science & Technology (AREA)
- Polymers & Plastics (AREA)
- Beans For Foods Or Fodder (AREA)
Abstract
The invention discloses a production method of flaky grain textured soy protein and belongs to the technical field of food processing. The production solves the problems that an existing product is low in rehydration rate and the application process is complex. The method includes the first step of smashing and screening, the second step of tempering, the third step of extrusion expanding, the fourth step of cutting, the fifth step of secondary cutting, the sixth step of drying and the seventh step of screening. The method is suitable for producing flaky grain textured soy protein, simple in production process and low in cost, and the obtained product is good in quality.
Description
Technical field
The production method that the present invention relates to a kind of sheet-like particle textured soybean protein, belongs to food processing technology field.
Background technology
Soybean protein is the high nutrient protein of generally acknowledging in the world, with the nutrient protein equivalence of egg, milk, beef etc., but its courageSterol, fat and heat are compared with low many of meat proteins. Vegetable protein taking soybean or peanut etc. as main source is for improving mankind's mealsFood structure, provides high-protein nutritious food that an important developing direction is provided. Produce utilizing vegetable protein to manufacture various albumenWhen product, need to be first by vegetable protein systematism formative tissue albumen, and then be processed into according to actual needs various products.
Textured soybean protein be soybean protein taking high-quality as primary raw material, the one processing through special process has similarThe protein product of meat fiber texture. Textured soybean protein can promote the color, smell and taste of goods, improves protein content, has goodGood water suction, oil absorption, be applied in meat products, reduced the loss of goods moisture in process, in food processingCan replace lean meat, effectively reduce costs, improve the nutritive value of product, be the protein sources of high-quality, existing to be widely used in meat systemIn product, filling based food, marine product, condiment sauce, leisure food.
Summary of the invention
The production method that the object of the present invention is to provide a kind of sheet-like particle textured soybean protein, production cost is low, and gained producesProduct protein content is high.
The production method of described sheet-like particle textured soybean protein, comprises the following steps:
(1) pulverize and sieve: taking low temperature soy meal as major ingredient, after pulverizing, cross 80-100 mesh sieve, in blending tank by major ingredient and auxiliary materialMix, wherein auxiliary material quality accounts for the 0-30% of total quality of material;
(2) modified: the mass transport mixing, to quality-adjusting device, is then added water, logical steam carries out modifiedly to material, make thingMaterial biodiversity content is 40-80%;
(3) extrusion: use two bar extruders to carry out extrusion to the material after modified, control two bar extrudersTemperature in Wu Ge district, makes material in bulking machine, complete preheating, reaction, moulding;
(4) cutting: controlling cutting knife speed is 500-800r/min, and the histone of expanded molding is cut;
(5) secondary cutting: the histone cutting is sent to wet milk, will organizes by the secondary cut of wet milk bladeAlbumen cuts into the irregular sheet-like particle of 0.3-2cm length;
(6) dry: will be 75-100 DEG C through the sheet-like particle EAT of secondary cutting, leaving air temp be 55-70 DEG CHot-air drier is dried;
(7) sieve: the histone after oven dry is crossed respectively 12-24 mesh sieve and 24-40 mesh sieve, gets product between two sieves and obtains instituteThe sheet-like particle textured soybean protein of stating.
What step (1) was described pulverizes and sieves in process, and described auxiliary material quality accounts for 20% of total quality of material.
What step (1) was described pulverizes and sieves in process, described auxiliary material be protein isolate, FSPC, corn gluten protein,One or more in starch, nutrition fortifier, food coloring, flavouring.
In modified process described in step (2), refining temperature is 60-85 DEG C.
In extrusion pressing puffing process described in step (3), the rotating speed of two bar extruders is 300-400r/min.
In the described extrusion pressing puffing process of step (3), in two bar extruder Wu Ge district temperature be respectively 70-80 DEG C,75-90℃、90-100℃、120-160℃、100-130℃。
In the described cutting process of step (4), that the histone after cutting is is spherical, column or bulk, diameter 1-3cm itBetween.
In drying course described in step (6), the intake of controlling hot-air drier is 90-98%.
In drying course described in step (6), bed of material time of staying 6-18min.
Compared with prior art, the invention has the beneficial effects as follows:
Yellowish, the free from extraneous odour of histone color and luster, free from beany flavor that the present invention produces, aromatic flavour, puffed degree evenly, without being charredGrain. By the histone of moulding is carried out to secondary cut, be cut to the irregular sheet-like particle of 0.3-2cm, surface areaIncrease, rehydration is fast, and reconstitution rate is high. The similar natural meat particle shape of particle shape shape after rehydration, can be directly used in fillings, sauce, stopNot busy food, instant food etc., also can further be processed into the leisure food such as plain meat, easy to use.
Detailed description of the invention
Below in conjunction with specific embodiment, the present invention will be further described.
Embodiment 1
The production method of described sheet-like particle textured soybean protein, comprises the following steps:
(1) pulverize and sieve: taking low temperature soy meal as major ingredient, after pulverizing, cross 80 mesh sieves;
(2) modified: the mass transport mixing, to quality-adjusting device, then to be added water, logical steam carries out modifiedly to material, controlRefining temperature is 60 DEG C, and making material moisture mass content is 40%;
(3) extrusion: the two bar extruders that are 300r/min with rotating speed carry out extrusion to the material after modified,The temperature of controlling in two bar extruder Wu Ge district is respectively 70 DEG C, 75 DEG C, 90 DEG C, 120 DEG C, 130 DEG C, makes material swollenIn change machine, complete preheating, reaction, moulding;
(4) cutting: controlling cutting knife speed is 500r/min, cuts into the histone of expanded molding to be spherical, column or pieceShape, diameter is between 1-3cm.
(5) secondary cutting: the histone cutting is sent to wet milk, will organizes by the secondary cut of wet milk bladeAlbumen cuts into the irregular sheet-like particle of 0.3-2cm length;
(6) dry: be 75 DEG C by the sheet-like particle EAT through secondary cutting, leaving air temp is the hot air drying of 55 DEG CDry device is dried, and the intake of controlling hot-air drier is 90%, and the bed of material time of staying is 6min;
(7) sieve: the histone after oven dry is crossed respectively 12 mesh sieves and 24 mesh sieves, get product between two sieves and obtain described sheetShape granulation tissue soybean protein.
Embodiment 2
The production method of described sheet-like particle textured soybean protein, comprises the following steps:
(1) pulverize and sieve: taking low temperature soy meal as major ingredient, after pulverizing, cross 100 mesh sieves, in blending tank, major ingredient and auxiliary material are mixedEvenly, wherein auxiliary material quality accounts for 30% of total quality of material;
(2) modified: the mass transport mixing, to quality-adjusting device, then to be added water, logical steam carries out modifiedly to material, controlRefining temperature is 85 DEG C, and making material moisture mass content is 80%;
(3) extrusion: the two bar extruders that are 400r/min with rotating speed carry out extrusion to the material after modified,The temperature of controlling in two bar extruder Wu Ge district is respectively 80 DEG C, 90 DEG C, 100 DEG C, 160 DEG C, 100 DEG C, and material is existedIn bulking machine, complete preheating, reaction, moulding;
(4) cutting: controlling cutting knife speed is 800r/min, cuts into the histone of expanded molding to be spherical, column or pieceShape, diameter is between 1-3cm.
(5) secondary cutting: the histone cutting is sent to wet milk, will organizes by the secondary cut of wet milk bladeAlbumen cuts into the irregular sheet-like particle of 0.3-2cm length;
(6) dry: be 100 DEG C by the sheet-like particle EAT through secondary cutting, leaving air temp is the hot air drying of 70 DEG CDry device is dried, and the intake of controlling hot-air drier is 98%, and the bed of material time of staying is 18min;
(7) sieve: the histone after oven dry is crossed respectively 24 mesh sieves and 40 mesh sieves, get product between two sieves and obtain described sheetShape granulation tissue soybean protein.
Embodiment 3
The production method of described sheet-like particle textured soybean protein, comprises the following steps:
(1) pulverize and sieve: taking low temperature soy meal as major ingredient, after pulverizing, cross 90 mesh sieves, in blending tank, major ingredient and auxiliary material are mixedEvenly, wherein auxiliary material quality accounts for 20% of total quality of material;
(2) modified: the mass transport mixing, to quality-adjusting device, then to be added water, logical steam carries out modifiedly to material, controlRefining temperature is 75 DEG C, and making material moisture mass content is 60%;
(3) extrusion: the two bar extruders that are 350r/min with rotating speed carry out extrusion to the material after modified,The temperature of controlling in two bar extruder Wu Ge district is respectively 75 DEG C, 80 DEG C, 95 DEG C, 135 DEG C, 110 DEG C, makes material swollenIn change machine, complete preheating, reaction, moulding;
(4) cutting: controlling cutting knife speed is 700r/min, cuts into the histone of expanded molding to be spherical, column or pieceShape, diameter is between 1-3cm.
(5) secondary cutting: the histone cutting is sent to wet milk, will organizes by the secondary cut of wet milk bladeAlbumen cuts into the irregular sheet-like particle of 0.3-2cm length;
(6) dry: be 85 DEG C by the sheet-like particle EAT through secondary cutting, leaving air temp is the hot air drying of 65 DEG CDry device is dried, and the intake of controlling hot-air drier is 95%, and the bed of material time of staying is 10min;
(7) sieve: the histone after oven dry is crossed respectively 18 mesh sieves and 32 mesh sieves, get product between two sieves and obtain described sheetShape granulation tissue soybean protein.
The histone that common commercially available histone and embodiment 1-3 are obtained detects respectively, and composition measurement standard is:Moisture GB/T10358-2008; Crude protein GB/T6432-1994; Crude fibre GB/T6434-2006; Coarse ash GB/T6438-2007; Crude fat GB/T6433-2006;
Concrete outcome is as following table:
As can be seen from the above table, the histone protein content higher (>=55%) that the present invention produces, and coarse ash, crude fibre,Crude fat content is low compared with existing product, and product reconstitution rate is high in addition, and color and luster is more shallow, and aromatic flavour is convenient to paintedly, gives local flavor,After the irregular sheet-like particle rehydration of different sizes, can be applicable to different field, as meat products, stuffing product, leisure food etc.
Claims (9)
1. a production method for sheet-like particle textured soybean protein, is characterized in that comprising the following steps:
(1) pulverize and sieve: taking low temperature soy meal as major ingredient, after pulverizing, cross 80-100 mesh sieve, in blending tank by major ingredient and auxiliary materialMix, wherein auxiliary material quality accounts for the 0-30% of total quality of material;
(2) modified: the mass transport mixing, to quality-adjusting device, is then added water, logical steam carries out modifiedly to material, make thingMaterial biodiversity content is 40-80%;
(3) extrusion: use two bar extruders to carry out extrusion to the material after modified, control two bar extrudersTemperature in Wu Ge district, makes material in bulking machine, complete preheating, reaction, moulding;
(4) cutting: controlling cutting knife speed is 500-800r/min, and the histone of expanded molding is cut;
(5) secondary cutting: the histone cutting is sent to wet milk, will organizes by the secondary cut of wet milk bladeAlbumen cuts into the irregular sheet-like particle of 0.3-2cm length;
(6) dry: will be 75-100 DEG C through the sheet-like particle EAT of secondary cutting, leaving air temp be 55-70 DEG CHot-air drier is dried;
(7) sieve: the histone after oven dry is crossed respectively 12-24 mesh sieve and 24-40 mesh sieve, gets product between two sieves and obtains instituteThe sheet-like particle textured soybean protein of stating.
2. the production method of sheet-like particle textured soybean protein according to claim 1, is characterized in that: step (1)Described pulverizes and sieves in process, and described auxiliary material quality accounts for 20% of total quality of material.
3. the production method of sheet-like particle textured soybean protein according to claim 2, is characterized in that: step (1)Described auxiliary material is protein isolate, FSPC, corn gluten protein, starch, nutrition fortifier, food coloring, flavouringIn one or more.
4. the production method of sheet-like particle textured soybean protein according to claim 3, is characterized in that: step (2)In described modified process, refining temperature is 60-85 DEG C.
5. the production method of sheet-like particle textured soybean protein according to claim 4, is characterized in that: step (3)In described extrusion pressing puffing process, the rotating speed of two bar extruders is 300-400r/min.
6. the production method of sheet-like particle textured soybean protein according to claim 5, is characterized in that: step (3)In described extrusion pressing puffing process, in two bar extruder Wu Ge district temperature be respectively 70-80 DEG C, 75-90 DEG C, 90-100 DEG C,120-160℃、100-130℃。
7. the production method of sheet-like particle textured soybean protein according to claim 6, is characterized in that: step (4)In described cutting process, that the histone after cutting is is spherical, column or bulk, and diameter is between 1-3cm.
8. the production method of sheet-like particle textured soybean protein according to claim 7, is characterized in that: step (6)In described drying course, the intake of controlling hot-air drier is 90-98%.
9. the production method of sheet-like particle textured soybean protein according to claim 8, is characterized in that: step (6)In described drying course, bed of material time of staying 6-18min.
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| CN201610056189.5A CN105594978A (en) | 2016-01-27 | 2016-01-27 | Production method of flaky grain textured soy protein |
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| CN201610056189.5A CN105594978A (en) | 2016-01-27 | 2016-01-27 | Production method of flaky grain textured soy protein |
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Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN106820026A (en) * | 2016-12-30 | 2017-06-13 | 山东禹王生态食业有限公司 | A kind of soybean protein particle jelly containing nut fruit and preparation method thereof |
| CN113329636A (en) * | 2018-12-12 | 2021-08-31 | 罗盖特公司 | Composition containing textured legume proteins |
Citations (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN1672550A (en) * | 2005-04-30 | 2005-09-28 | 海城后英生物工程有限公司 | Production process of nutrient reinforcing soybean tissue protein |
| CN102266064A (en) * | 2011-06-08 | 2011-12-07 | 福州大学 | Bean pulp meat-imitation food |
-
2016
- 2016-01-27 CN CN201610056189.5A patent/CN105594978A/en active Pending
Patent Citations (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN1672550A (en) * | 2005-04-30 | 2005-09-28 | 海城后英生物工程有限公司 | Production process of nutrient reinforcing soybean tissue protein |
| CN102266064A (en) * | 2011-06-08 | 2011-12-07 | 福州大学 | Bean pulp meat-imitation food |
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN106820026A (en) * | 2016-12-30 | 2017-06-13 | 山东禹王生态食业有限公司 | A kind of soybean protein particle jelly containing nut fruit and preparation method thereof |
| CN106820026B (en) * | 2016-12-30 | 2020-05-26 | 山东禹王生态食业有限公司 | Soybean protein particle jelly containing nut fruit particles and preparation method thereof |
| CN113329636A (en) * | 2018-12-12 | 2021-08-31 | 罗盖特公司 | Composition containing textured legume proteins |
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Application publication date: 20160525 |
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