Invention content
Proposed by the present invention is that a kind of Copper making sewerage disposing reuse and Zero emission device and its method, purpose are intended to profit
With pretreatment melded system, primary demineralixation system, two level desalting system, strong brine zero-discharge treatment system to water in Copper making into
Row treatment for reuse.The main water quality of water is in Copper making before processing:pH:6.5~9.5, TDS(Total dissolved solid):1000~
6000mg/L, Ca2+(Calcium ion):100~1000 mg/L, Mg2+(Magnesium ion):40~500mg/L, Na+(Sodium ion):40~
500mg/L, Cl-(Chlorion):40~500mg/L, SO4 2-(Sulfate radical):200~2500mg/L, HCO3 -(Bicarbonate radical):200
~3000mg/L, NO3 2-(Nitrate anion):30~300mg/L.Water is filled through the reuse of Copper making sewerage disposing and zero-emission in Copper making
After setting processing, the requirement of desalted water is fully achieved in two level desalting system production water, and Desalting Water System producing water water quality is:Conductivity≤
0.2μs/cm(25℃)、SiO2The μ g/L of content≤20;And the water outlet of level-one DW system demineralized water system can be used as circulating cooling make-up water, water
Matter index is better than《Code for design of industrial recirculating cooling water treatment》(GB50050-2007)6.1.3 Standard of reclaimed water(Wherein
pH:7.0~8.5, Cl-﹤ 250mg/L, TDS ﹤ 1000mg/L), by the complete treatment for reuse of water in Copper making, reach and eliminate water dirt
Dye, and water-saving purpose.
Technical solution of the invention:Copper making sewerage disposing retracting device, structure include pretreatment melded system
(1), level-one desalination processing system(2), two level desalination processing system(3), strong brine zero-discharge treatment system(4);Wherein copper smelting
Water pipe A is connected to pretreatment melded system in refining(1)Water inlet, pre-process melded system(1)Water outlet G be connected at level-one desalination
Reason system(2)Water inlet, pre-process melded system(1)Mud mouth discharge pretreatment softening sludge B(Decontamination water treatment station),
Level-one desalination processing system(2)Level-one demineralized water H be connected to two level desalination processing system(3)Water inlet send out level-one simultaneously and remove
Saltwater replenishment recirculated water E1, level-one desalination processing system(2)Concentrated water J be connected to strong brine zero-discharge treatment system(4)Water inlet
Mouthful, two level desalination processing system(3)Concentrate recirculation I be connected to pretreatment melded system(1)Reflux water inlet, at two level desalination
Reason system(3)Water outlet send out demineralized water D, strong brine zero-discharge treatment system(4)Water outlet send out supplement recirculated water E2,
Strong brine zero-discharge treatment system(4)Salt outlet send out abraum salt F, strong brine zero-discharge treatment system(4)Mud mouth send out
Strong brine zero-discharge treatment system sludge C(Decontamination water treatment station).
Copper making sewerage disposing recycles Zero emission method, includes the following steps:
(1)Pretreatment softening;
(2)Level-one removes salt treatment;
(3)Two level removes salt treatment;
(4)Strong brine zero discharge treatment.
The present invention utilizes pretreatment melded system, level-one desalination processing system, two level desalination processing system, strong brine zero-emission
Water in processing system processing Copper making is put, pollutant and salt are removed, by level-one desalination effluent reuse to recirculated water, two level desalination
Water outlet meets the requirement of demineralized water.
Advantages of the present invention:
1. utilizing the hardness of water in lime, soda ash removal;
2. using first-stage reverse osmosis, just one-step desalting, water outlet are mended to recirculated water;
3. using two-pass reverse osmosis and the further desalination of electrodeionization, reach the requirement of demineralized water;
4. using special reverse osmosis concentrated reduction and evaporating;
5. being finally reached recycling water resource, the purpose of pollution and zero-emission is eliminated.
Specific implementation mode
Attached drawing 1, Copper making sewerage disposing retracting device are compareed, structure includes pretreatment melded system(1), level-one desalination
Processing system(2), two level desalination processing system(3), strong brine zero-discharge treatment system(4);Wherein water pipe A is connected in Copper making
Pre-process melded system(1)Water inlet, pre-process melded system(1)Water outlet G be connected to level-one desalination processing system(2)Into
The mouth of a river pre-processes melded system(1)Mud mouth discharge pretreatment softening sludge B(Decontamination water treatment station), level-one is except salt treatment
System(2)Level-one demineralized water H be connected to two level desalination processing system(3)Water inlet simultaneously be connected to level-one demineralized water supplement cycle
Water E1, level-one desalination processing system(2)Concentrated water J be connected to strong brine zero-discharge treatment system(4)Water inlet, at two level desalination
Reason system(3)Concentrate recirculation I be connected to pretreatment melded system(1)Reflux water inlet, two level desalination processing system(3)Go out
Send out demineralized water D, strong brine zero-discharge treatment system in the mouth of a river(4)Water outlet send out supplement recirculated water E2, strong brine zero-emission
Processing system(4)Salt outlet send out abraum salt F, strong brine zero-discharge treatment system(4)Mud mouth send out strong brine zero-emission
Processing system sludge C(Decontamination water treatment station).
Attached drawing 2 is compareed, melded system is pre-processed(1), structure includes raw water box(1-1), accelerator(1-
2), filtered water tank(1-3), high efficiency particulate air filter(1-4), 100 microns of disc-type filters(1-5), ultrafiltration apparatus(1-6), ultrafiltration production
Water tank(1-7)、Ca(OH)2/Na2CO3/ PAC/PAM/ fungicide throwing devices(1-8), HCl throwing devices(1-9), ultrafiltration it is online
Clean chemicals dosing plant(1-10), raw water pump(1-11), high efficiency particulate air filter feed pump(1-12), high efficiency particulate air filter backwash water pump(1-
13), high efficiency particulate air filter backwash wind turbine(1-14), hyperfiltration reverse-rinsing wind turbine(1-15), first-stage reverse osmosis feed pump(1-16), ultrafiltration it is anti-
Wash water pumps(1-17);Wherein water pipe A is connected to raw water box in Copper making(1-1)Water inlet, raw water box(1-1)Water outlet pass through
Raw water pump(1-11)It is connected to accelerator(1-2)Water inlet, Ca (OH)2/Na2CO3/ PAC/PAM/ fungicide adds
Device(1-8)Dosing outlet be also coupled to accelerator(1-2)Water inlet, accelerator(1-2)Row
Mud mouth discharge pretreatment softening sludge B(Decontamination water treatment station), accelerator(1-2)Water outlet be connected to filtered water tank
(1-3)Water inlet, filtered water tank(1-3)Water outlet pass through high efficiency particulate air filter feed pump(1-12)It is connected to high efficiency particulate air filter(1-
4)Water inlet, filtered water tank(1-3)Water outlet also by high efficiency particulate air filter backwash water pump(1-13)It is connected to high efficiency particulate air filter(1-
4)Backwash water inlet, HCl throwing devices(1-9)Medicine outlet be also coupled to high efficiency particulate air filter(1-4)Water inlet, high efficiency filter
Device backwash wind turbine(1-14)Air outlet be connected to high efficiency particulate air filter(1-4)Backwash air inlet, high efficiency particulate air filter(1-4)Water outlet
Mouth is connected to 100 microns of disc-type filters(1-5)Water inlet, 100 microns of disc-type filters(1-5)Water outlet be connected to it is super
Filter device(1-6)Water inlet, ultrafiltration apparatus(1-6)Water outlet be connected to ultrafiltration water producing tank(1-7)Water inlet, two level desalination
The concentrate recirculation I of system is connected to ultrafiltration water producing tank(1-7)Recirculation water water inlet, ultrafiltration water producing tank(1-7)Water outlet pass through
First-stage reverse osmosis feed pump(1-16)Send out the water outlet G of pretreatment melded system, ultrafiltration water producing tank(1-7)Water outlet also by
Hyperfiltration reverse-rinsing water pump(1-17)It is connected to ultrafiltration apparatus(1-6)Backwash water inlet, ultrafiltration on-line cleaning chemicals dosing plant(1-10)'s
Medicine outlet is also coupled to ultrafiltration apparatus(1-6)Backwash water inlet, hyperfiltration reverse-rinsing wind turbine(1-15)Air outlet be connected to ultrafiltration apparatus
(1-6)Backwash air inlet, high efficiency particulate air filter(1-4)Backwash discharge outlet, 100 microns of disc-type filters(1-5)Backwash
Discharge outlet and ultrafiltration apparatus(1-6)Backwash discharge outlet be all connected to raw water box(1-1)Reflux water inlet.
Compare attached drawing 3, level-one desalination processing system(2), structure includes first-stage reverse osmosis cartridge filter(2-1), one
Grade reverse osmosis unit(2-2), first-stage reverse osmosis concentrated water case(2-3), concentrated water reverse osmosis cartridge filter(2-4), concentrated water it is reverse osmosis
Device(2-5), level-one sweet-water tank(2-6), reducing agent/antisludging agent/non-oxidative antimicrobial throwing device(2-7), antisludging agent throw
Feeder apparatus(2-8), first-stage reverse osmosis high-pressure pump(2-9), concentrated water reverse osmosis feedwater pump(2-10), concentrated water reverse osmosis high-pressure pump(2-
11), two-pass reverse osmosis feed pump(2-12), level-one demineralized water circulating cooling make-up water pump(2-13);
Two level desalination processing system(3), structure includes two-pass reverse osmosis cartridge filter(3-1), two-pass reverse osmosis dress
It sets(3-2), two-pass reverse osmosis water producing tank(3-3), EDI cartridge filters(3-4), electric deionizer(3-5), sweet-water tank
(3-6), NaOH throwing devices(3-7), two-pass reverse osmosis high-pressure pump(3-8), EDI feed pumps(3-9), desalination water pump(3-10);
The outlet pipe G of wherein pretreatment system is connected to first-stage reverse osmosis cartridge filter(2-1)Water inlet, reducing agent/antisludging agent/non-
Oxidizing biocide throwing device(2-7)Medicine outlet be also coupled to first-stage reverse osmosis cartridge filter(2-1)Water inlet, level-one is anti-
Permeate cartridge filter(2-1)Water outlet pass through first-stage reverse osmosis high-pressure pump(2-9)It is connected to first-stage reverse osmosis device(2-2)'s
Water inlet, first-stage reverse osmosis device(2-2)Production water out be connected to level-one sweet-water tank(2-6)2# water inlets, level-one reverse osmosis
Saturating device(2-2)Concentrated water outlet be connected to first-stage reverse osmosis concentrated water case(2-3)Water inlet, first-stage reverse osmosis concentrated water case(2-3)
Water outlet pass through concentrated water reverse osmosis feedwater pump(2-10)It is connected to concentrated water reverse osmosis cartridge filter(2-4)Water inlet, scale inhibition
Agent throwing device(2-8)Medicine outlet be also coupled to concentrated water reverse osmosis cartridge filter(2-4)Water inlet, concentrated water reverse osmosis cartridge
Filter(2-4)Water outlet pumped by concentrated water reverse osmosis high-pressure(2-11)It is connected to concentrated water reverse osmosis unit(2-5)Water inlet,
Concentrated water reverse osmosis unit(2-5)Production water out be connected to level-one sweet-water tank(2-6)1# water inlets, concentrated water reverse osmosis unit
(2-5)Concentrated water outlet send out primary demineralixation system concentrated water J, level-one sweet-water tank(2-6)Water outlet pass through level-one desalination
Water circulating cooling make-up water pumps(2-13)Send out level-one demineralized water supplement recirculated water E1;Level-one sweet-water tank(2-6)Water outlet also lead to
Cross two-pass reverse osmosis feed pump(2-12)It is connected to two-pass reverse osmosis cartridge filter(3-1)Water inlet, NaOH throwing devices(3-
7)Medicine outlet be also coupled to two-pass reverse osmosis cartridge filter(3-1)Water inlet, two-pass reverse osmosis cartridge filter(3-1)'s
Water outlet passes through two-pass reverse osmosis high-pressure pump(3-8)It is connected to second level reverse osmosis apparatus(3-2)Water inlet, second level reverse osmosis apparatus
(3-2)Production water out be connected to two-pass reverse osmosis water producing tank(3-3)Water inlet, two-pass reverse osmosis water producing tank(3-3)Water outlet
Mouth passes through EDI feed pumps(3-9)It is connected to EDI cartridge filters(3-4)Water inlet, EDI cartridge filters(3-4)Water outlet
It is connected to electric deionizer(3-5)Water inlet, second level reverse osmosis apparatus(3-2)Concentrated water outlet and electric deionizer(3-
5)Concentrated water outlet send out two level desalting system concentrate recirculation I, electric deionizer(3-5)Production water out be connected to demineralized water
Case(3-6)Water inlet, sweet-water tank(3-6)Water outlet pass through desalination water pump(3-10)Send out demineralized water D.
Compare attached drawing 4, strong brine zero-discharge treatment system(4), structure includes DF film softening plants(4-1), strong brine
Reverse osmosis cartridge filter(4-2), strong brine reverse osmosis unit(4-3), strong brine zero-discharge treatment system water producing tank(4-4)、
The reverse osmosis concentrated water tank of strong brine(4-5), STRO cartridge filters(4-6), ductwork type reverse osmosis unit(4-7), vaporising device(4-
8)、Ca(OH)2/ Na2CO3/ Polyferric Sulfate/fungicide throwing device(4-9), HCl/ antisludging agents/non-oxidative antimicrobial throwing device(4-
10), antisludging agent/non-oxidative antimicrobial throwing device(4-11), strong brine reverse osmosis feedwater pump(4-12), the reverse osmosis height of strong brine
Press pump(4-13), strong brine zero discharge treatment production water circulating cooling make-up water pump(4-14), STRO feed pumps(4-15), STRO high-pressure pumps
(4-16);The concentrated water pipe J of wherein primary demineralixation system is connected to DF film softening plants(4-1)Water inlet, Ca (OH)2/ Na2CO3/
Polyferric Sulfate/fungicide throwing device(4-9)Medicine outlet be also coupled to DF film softening plants(4-1)Water inlet, DF film softening plants
(4-1)Mud discharging mouth send out strong brine zero-discharge treatment system sludge C(Decontamination water treatment station), DF film softening plants(4-1)'s
Water outlet passes through strong brine reverse osmosis feedwater pump(4-12)It is connected to strong brine reverse osmosis cartridge filter(4-2)Water inlet,
HCl/ antisludging agents/non-oxidative antimicrobial throwing device(4-10)Medicine outlet be also coupled to strong brine reverse osmosis cartridge filter(4-
2)Water inlet, strong brine reverse osmosis cartridge filter(4-2)Water outlet pumped by strong brine reverse osmosis high-pressure(4-13)It connects
To strong brine reverse osmosis unit(4-3)Water inlet, strong brine reverse osmosis unit(4-3)Production water out be connected to strong brine zero-emission
Put processing system water producing tank(4-4)Water inlet, strong brine zero-discharge treatment system water producing tank(4-4)Water outlet pass through dense salt
Water zero discharge processing production water circulating cooling make-up water pump(4-14)Send out the production water supplement recirculated water E of strong brine zero-discharge treatment system2,
Strong brine reverse osmosis unit(4-3)Concentrated water outlet be connected to the reverse osmosis concentrated water tank of strong brine(4-5)Water inlet, strong brine reverse osmosis
Saturating concentrated water case(4-5)Water outlet pass through STRO feed pumps(4-15)It is connected to STRO cartridge filters(4-6)Water inlet, scale inhibition
Agent/non-oxidative antimicrobial throwing device(4-11)Medicine outlet be also coupled to STRO cartridge filters(4-6)Water inlet, STRO protect
Pacify filter(4-6)Water outlet pass through STRO high-pressure pumps(4-16)It is connected to ductwork type reverse osmosis unit(4-7)Water inlet, pipe
Net formula reverse osmosis unit(4-7)Concentrated water outlet be connected to vaporising device(4-8)Water inlet, ductwork type reverse osmosis unit(4-7)
Production water out and vaporising device(4-8)Condensate outlet be also coupled to strong brine zero-discharge treatment system water producing tank(4-4)'s
Water inlet, vaporising device(4-8)Salt outlet send out abraum salt F.
Copper making sewerage disposing recycles Zero emission method, includes the following steps:
(1)Pretreatment softening:The milk of lime of mass concentration 5~10% is added in water in Copper making(200~1000mg/
L), mass concentration 5~10% soda ash(200~800mg/L), flocculant(20~80mg/L)And fungicide(20~70mg/L)
Sofening treatment is carried out, by precipitation, multistage filtering discharge pretreatment softening sludge, softens hardness leakage≤1.0mmol/ of water outlet
L, in favor of subsequent desalination, concentration, evaporation process;
(2)Level-one removes salt treatment:The water outlet of pretreatment melded system passes through first-stage reverse osmosis device, the rate of recovery:60~75%
Preliminary desalination is carried out, and utilizes concentrated water reverse osmosis unit, the rate of recovery:55~70%, the concentrated water of first-stage reverse osmosis device is carried out just
Desalination is walked, to improve the rate of recovery 82~92.5% of entire single stage desalting water, level-one salt water quality is better than《Industrial cycle cools down
Water process design specification》、GB50050-2007)6.1.3 Standard of reclaimed water(Wherein pH:7.0~8.5, Cl-﹤ 250mg/L,
TDS ﹤ 1000mg/L), as the raw water of circulating cooling make-up water and two level desalination processing system, the concentrated water of primary demineralixation system is sent to dense
Brine zero-discharge treatment system is handled;
(3)Two level removes salt treatment:Level-one demineralized water passes through the second level reverse osmosis apparatus rate of recovery:85~95%, further take off
Then salt carries out advanced desalination, the concentrated water return of second level reverse osmosis apparatus and electric deionizer by electric deionizer again
Pretreatment melded system is handled again;The production water of electric deionizer fullys meet the requirement of desalted water, Desalting Water System production
Water water quality is:The μ s/cm (25 DEG C) of conductivity≤0.2, SiO2The μ g/L of content≤20;
(4)Strong brine zero discharge treatment:The concentrated water of primary demineralixation system enters DF film softening plants, dense by adding quality
The milk of lime of degree 5~10%(400~1200mg/L), mass concentration 5~10% soda ash(100~500mg/L), flocculant(20
~80mg/L), fungicide(20~70mg/L), sofening treatment is carried out, thickened sludge sends to Sewage Disposal processing, softening
Strong brine reverse osmosis unit, the rate of recovery are passed through in water outlet:50~70% concentration is 50~70 kg/cm using pressure2Pipe network
Formula reverse osmosis unit, the rate of recovery:60~80%, further depth concentration, the dope of ductwork type reverse osmosis unit is through vaporising device ZF
It is evaporated, output abraum salt F;The production water of strong brine reverse osmosis unit, the production water and vaporising device ZF of ductwork type reverse osmosis unit
The water quality of condensed water be better than《Code for design of industrial recirculating cooling water treatment》(GB50050 -2007)6.1.3 recycled water water quality
Standard(Wherein pH:7.0~8.5, Cl-﹤ 250mg/L, TDS ﹤ 1000mg/L), it is back to recirculated water.
The step(1)Water is by pre-processing melded system SPT in Copper making, and specifically water A leads to successively in Copper making
Cross raw water box T1, raw water pump P1, accelerator MCT, filtered water tank T2, high efficiency particulate air filter feed pump P2, high efficiency particulate air filter
HEF, 100 microns of disc-type filter DCF, ultrafiltration apparatus UF, ultrafiltration water producing tank T3, first-stage reverse osmosis feed pump P4Until sending out
Pre-process the water outlet G of melded system;Water A and high efficiency particulate air filter HEF wherein in Copper making, 100 microns of disc-type filter DCF,
The backwash water of ultrafiltration apparatus UF is in raw water box T1Middle mixing carries out the adjusting of water quality and quantity, and by raw water pump P1It is sent into mechanical agitation
Clarifying basin MCT carries out sofening treatment;Ca (OH) is utilized in accelerator MCT2/Na2CO3/ PAC/ PAM/ fungicide is thrown
Feeder apparatus D1Feeding lime breast(Concentration 5~10%), soda ash(Concentration 5~10%), PAC, PAM and fungicide, utilize lime, soda ash
After softening precipitation process, water outlet hardness leakage≤1.0mmol/L of accelerator MCT, and it is dirty that pretreatment softening is discharged
Mud B(Decontamination water treatment station);The water outlet of accelerator MCT enters filtered water tank T2, through high efficiency particulate air filter feed pump P2Pressurization
Multipole filtering successively is carried out by high efficiency particulate air filter HEF, 100 microns of disc-type filter DCF, ultrafiltration apparatus UF, filters out machinery
Enter ultrafiltration water producing tank T after stirring the particulate matter in clarifying basin MCT water outlets3, the concentrate recirculation I of two level desalting system is also into the excess of imports
Filter water producing tank T3, and through first-stage reverse osmosis feed pump P4Send out the water outlet G of pretreatment melded system;Due to accelerator
The pH of MCT water outlets is 10~11, and HCl throwing devices D is utilized before high efficiency particulate air filter HEF2Hydrochloric acid is added by pH readjustments to 7.5
~8.5, high efficiency particulate air filter HEF utilize high efficiency particulate air filter backwash water pump P3With high efficiency particulate air filter backwash wind turbine B1Periodically carry out air water
Backwash;Ultrafiltration apparatus UF utilizes hyperfiltration reverse-rinsing wind turbine B2, hyperfiltration reverse-rinsing water pump P5With ultrafiltration on-line cleaning chemicals dosing plant D3Periodically into
The online dosing chemistry air water backwash of row;The backwash of high efficiency particulate air filter HEF, 100 microns of disc-type filters DCF, ultrafiltration apparatus UF
Draining returns to raw water box T1Again it handles.
The step(2)The water outlet of pretreatment melded system passes through level-one desalination processing system DS1, specifically pre-process
The water outlet G of melded system passes sequentially through first-stage reverse osmosis cartridge filter SAF1, first-stage reverse osmosis high-pressure pump P6, first-stage reverse osmosis
Device RO1, first-stage reverse osmosis concentrated water case T4, concentrated water reverse osmosis feedwater pump P7, concentrated water reverse osmosis cartridge filter SAF2, concentrated water it is anti-
Permeate high-pressure pump P8, concentrated water reverse osmosis unit ROC, level-one sweet-water tank T5, until level-one demineralized water circulating cooling make-up water pumps P10It sends out
Level-one demineralized water supplements recirculated water E1;The water outlet G of wherein pretreatment melded system passes through first-stage reverse osmosis cartridge filter SAF1It crosses
Filter is to first-stage reverse osmosis device RO1It is protected, while passing through reducing agent/antisludging agent/non-oxidative antimicrobial throwing device D4It adds
Reducing agent, antisludging agent, non-oxidative antimicrobial further protect first-stage reverse osmosis device RO1, then through first-stage reverse osmosis high-pressure pump P6Add
High pressure(Pressure:10~15 kg/cm2), utilize first-stage reverse osmosis device RO1(The rate of recovery:60~75%)It carries out at preliminary desalination
Reason, first-stage reverse osmosis device RO1Production water enter level-one sweet-water tank T5;First-stage reverse osmosis device RO1Concentrated water to enter level-one anti-
Permeate concentrated water case T4, and by concentrated water reverse osmosis feedwater pump P7Pressurization, by concentrated water reverse osmosis cartridge filter SAF2Filtering is to concentrated water
Reverse osmosis unit ROCIt is protected, while passing through scale inhibitor feeding device D5Antisludging agent is added to concentrated water reverse osmosis unit ROCAdd
With protection, P is pumped using concentrated water reverse osmosis high-pressure8It adds high pressure(Pressure:11~20 kg/cm2), utilize concentrated water reverse osmosis unit
ROC(The rate of recovery:55~70%)Preliminary desalting processing is carried out, to improve the rate of recovery of entire single stage desalting water(It can reach 82~
92.5%), concentrated water reverse osmosis unit ROCConcentrated water be primary demineralixation system concentrated water J, be sent to strong brine zero discharge treatment system
System CWZLD processing;Concentrated water reverse osmosis unit ROCProduction water also enter level-one sweet-water tank T5, as level-one demineralized water,
Water quality is better than《Code for design of industrial recirculating cooling water treatment》(GB50050-2007)6.1.3 Standard of reclaimed water(Wherein pH:
7.0~8.5, Cl-﹤ 250mg/L, TDS ﹤ 1000mg/L), part primary demineralized water utilize two-pass reverse osmosis feed pump P9It is sent to two
Grade desalination processing system DS2Produce demineralized water;Rest part level-one demineralized water pumps P using level-one demineralized water circulating cooling make-up water10It send
Go out level-one demineralized water supplement recirculated water E1。
The step(3)Level-one demineralized water passes through two level desalination processing system DS2, specifically level-one demineralized water leads to successively
Cross two-pass reverse osmosis cartridge filter SAF3, two-pass reverse osmosis high-pressure pump P11, second level reverse osmosis apparatus RO2, two-pass reverse osmosis production
Water tank T6, EDI feed pumps P12, EDI cartridge filters SAF4, electric deionizer EDI, sweet-water tank T7, until desalination water pump
P13Send out demineralized water D;Wherein level-one demineralized water passes through two-pass reverse osmosis cartridge filter SAF3Filtering is to protect two-pass reverse osmosis
Device RO2, while utilizing NaOH throwing devices D6It adds NaOH and improves pH, pass through two-pass reverse osmosis high-pressure pump P11It adds high pressure(Pressure
Power:10~15 kg/cm2), utilize second level reverse osmosis apparatus RO2(The rate of recovery:85~95%)Further desalination, two-pass reverse osmosis dress
Set RO2Production water enter two-pass reverse osmosis water producing tank T6, by EDI feed pumps P12Pressurization, passes through EDI cartridge filters SAF4It crosses
Filter carries out advanced desalination to protect electric deionizer EDI, by electric deionizer EDI;Second level reverse osmosis apparatus RO2It is dense
The concentrated water of water and electric deionizer EDI are that the concentrate recirculation I of two level desalting system returns to pretreatment melded system SPT again
Processing;The production water of electric deionizer EDI fullys meet the requirement of desalted water, and Desalting Water System producing water water quality is:Conductivity
≤0.2μs/cm(25℃)、SiO2The μ g/L of content≤20, the production water of electric deionizer EDI enter sweet-water tank T7, utilize desalination
Water pump P13Send out demineralized water D.
The step(4)The concentrated water J of primary demineralixation system is by strong brine zero-discharge treatment system CWZLD, specifically
The concentrated water J of primary demineralixation system passes sequentially through DF film softening plants DFS, strong brine reverse osmosis feedwater pump P14, strong brine it is reverse osmosis
Cartridge filter SAF5, strong brine reverse osmosis high-pressure pump P15, strong brine reverse osmosis unit CWRO, the reverse osmosis concentrated water tank of strong brine
T8, STRO feed pumps P16, STRO cartridge filters SAF6, STRO high-pressure pumps P17, ductwork type reverse osmosis unit STRO, vaporising device
ZF, until send out abraum salt F;The concentrated water J of wherein primary demineralixation system enters DF film softening plant DFS, passes through Ca (OH)2/
Na2CO3/ Polyferric Sulfate/fungicide throwing device D7Feeding lime breast(Concentration 5~10%), soda ash(Concentration 5~10%), flocculant, kill
Microbial inoculum carries out sofening treatment, sends out strong brine zero-discharge treatment system sludge C(Decontamination water treatment station), softening water outlet is through overrich
Brine reverse osmosis feedwater pump P14Pressurization, through strong brine reverse osmosis cartridge filter SAF5Filtering is to protect strong brine reverse osmosis unit
CWRO, then P is pumped by strong brine reverse osmosis high-pressure15It adds high pressure(Pressure:15~25 kg/cm2), utilize the reverse osmosis dress of strong brine
Set CWRO(The rate of recovery:50~70%)It is concentrated, the production water of strong brine reverse osmosis unit CWRO enters strong brine zero discharge treatment
System water producing tank T9, the concentrated water of strong brine reverse osmosis unit CWRO enters the reverse osmosis concentrated water tank T of strong brine8, then given by STRO
Water pump P16Pressurization, through STRO cartridge filters SAF6Filtering to protect ductwork type reverse osmosis unit STRO, while by antisludging agent/
Non-oxidative antimicrobial throwing device D9Antisludging agent is added with non-oxidative antimicrobial to protect ductwork type reverse osmosis unit STRO, then is led to
Cross STRO high-pressure pumps P17It adds high pressure(Pressure:50~70 kg/cm2), utilize ductwork type reverse osmosis unit STRO(The rate of recovery:60~
80%)Further depth concentration, the dope of ductwork type reverse osmosis unit STRO are evaporated through vaporising device ZF, output abraum salt F;
The production water of ductwork type reverse osmosis unit STRO enters strong brine zero-discharge treatment system water producing tank with the condensed water of vaporising device ZF
T9, strong brine zero-discharge treatment system water producing tank T9In three parts mixing water(Production water, the pipe of strong brine reverse osmosis unit CWRO
The condensed water of the production water and vaporising device ZF of net formula reverse osmosis unit STRO)Water quality be better than《Industrial circulating cooling water processing is set
Count specification》(GB50050-2007)6.1.3 Standard of reclaimed water(Wherein pH:7.0~8.5, Cl-﹤ 250mg/L, TDS ﹤
1000mg/L), P is pumped by strong brine zero discharge treatment production water circulating cooling make-up water18Send out the production water of strong brine zero-discharge treatment system
Supplement recirculated water E2.To achieve the purpose that recycle-water and zero-emission.
Embodiment
Mating water treatment system is transformed in certain Tong Ye Co., Ltds industrial upgrading.
1. SYSTEM SUMMARY
The mating water treatment system includes reuse water system, Desalting Water System and strong brine Zero discharging system.
The design water inlet of reuse water system is that circulation drains, inflow 4416m3/ d, i.e. 184m3/h.It is stirred using machinery
Mix clarifying basin(Limy, soda ash softening)+ more medium filter+self-cleaning filter+ultrafiltration+first-stage reverse osmosis+concentrated water reverse osmosis
Saturating technique, concentrated water reverse osmosis unit concentrated water enter strong brine Zero discharging system after collecting and handle.
Desalting Water System produces water as water source, for owner's boiler of power generation by waste heat using reuse water system(Steam pressure 5.6MPa)Make
With design water yield 100m3/ h, system can use in 50%~100% elastic range;The system uses the place of reverse osmosis+EDI
Science and engineering skill, effluent quality meet boiler of power generation by waste heat water supply standard.
Strong brine zero-emission designs water 39.4m3/h(The concentrated water of membrane treatment appts containing acid waste water 11m3/h), using DF films
Softening plant(Limy, soda ash softening)Reverse osmosis+the STRO of+strong brine is reverse osmosis+evaporated crystallization device.After system produces water collection
As circulation make-up water.
2. design system water
(1)Reuse water system:184 m3/h;
(2)Desalting Water System:100 m3/h;
(3)Strong brine Zero discharging system:39.4 m3/h。
3. designing influent quality
Serial number |
Project |
Unit |
Numerical value |
1 |
pH |
|
6.8~9.5 |
2 |
Total dissolved solid |
mg/L |
1584 |
3 |
Calcium ion |
mg/L |
240 |
4 |
Magnesium ion |
mg/L |
86.4 |
5 |
Sodium ion |
mg/L |
80 |
6 |
Chlorion |
mg/L |
53 |
7 |
Sulfate ion |
mg/L |
492 |
8 |
Bicarbonate ion |
mg/L |
560 |
9 |
Nitrate anion |
mg/L |
72 |
4. designing effluent quality
(1)The water outlet of reuse water system is used as circulating cooling make-up water, water quality index to meet《Industrial circulating cooling water processing design
Specification》(GB50050-2007)6.1.3 recycled water water quality requirement:
Recycled water water quality index:
Serial number |
Project |
Unit |
Water Quality Control Indexes |
1 |
pH(25℃) |
|
7.0~8.5 |
2 |
Suspended matter |
mg/L |
≤10 |
3 |
Turbidity |
mg/L |
≤5 |
4 |
BOD5 |
mg/L |
≤5 |
5 |
COD |
mg/L |
≤30 |
6 |
Iron |
mg/L |
≤0.5 |
7 |
Manganese |
mg/L |
≤0.2 |
8 |
Cl- |
mg/L |
≤250 |
9 |
Calcium hardness(With CaCO3Meter) |
mg/L |
≤250 |
10 |
Methyl orange alkalinity(With CaCO3Meter) |
mg/L |
≤200 |
11 |
NH3-N |
mg/L |
≤5 |
12 |
Total phosphorus |
mg/L |
≤1 |
13 |
Soluble solid |
mg/L |
≤1000 |
14 |
Free chlorine |
mg/L |
End 0.1~0.2 |
15 |
Petroleum-type |
mg/L |
≤5 |
16 |
Total number of bacteria |
A/ml |
< 1000 |
(2)Desalting Water System producing water water quality:The μ s/cm (25 DEG C) of conductivity≤0.2, SiO2The μ g/L of content≤20.
5. technological process
The process flow diagram of copper mine sewerage disposing reuse Zero emission device embodiment is referring to attached drawing 5.
6. system main design parameters
(1)Reuse water system
Serial number |
Title |
Specifications and models |
Material |
Unit |
Quantity |
One |
Pretreatment system |
|
|
|
|
1 |
Raw water box |
V=500m3, with diving mixer P=1.5KW, 2 |
Concrete structural anticorrosion |
Seat |
1 |
2 |
Raw water pump (1 is standby with 1) |
Q=220m3/ h, H=20m, P=22kW |
Flow passage components cast iron |
Platform |
2 |
3 |
Accelerator (1 is standby with 1) |
Water yield >=200m3/ h/, pond body size Φ 7500mm, with blender, mud scraper, inclined tube |
Concrete structural anticorrosion |
Seat |
2 |
4 |
Accelerator sludge pump (1 is standby with 1) |
Screw pump, solid content 8%, Q=5m3/ h, H=30m, P=1.1kW |
Cast iron |
Platform |
2 |
5 |
Sludge conditioning pond |
100m3, match mud scraper |
Concrete structural anticorrosion |
Seat |
1 |
6 |
Filtered water tank |
V=300m3 |
Concrete structural anticorrosion |
Platform |
1 |
7 |
Multimedium feed pump(1 is standby with 1) |
Q=201m3/ h, H=40m, P=37kW match frequency converter |
Flow passage components cast iron |
Platform |
2 |
8 |
More medium filter(3 is standby with 1) |
Φ 3600, Q=66.9m3/ h. platforms, operation flow velocity 6.6m/h. |
|
Platform |
4 |
9 |
Multimedium backwash water pump(1 is standby with 1) |
Q=440m3/h, H=20m, P=55kW;Centrifugal pump of horizontal axis. |
Cast iron |
Platform |
2 |
10 |
Backwash wind turbine(1 is standby with 1) |
Q=25Nm3/min, pressure rise 68.6KPa, P=45kw |
Cast iron |
Platform |
2 |
11 |
Backwash waste case |
V=200m3 |
Concrete structural anticorrosion |
Seat |
1 |
Two |
Ultrafiltration system |
|
|
|
|
1 |
Self-cleaning filter |
Q=201m3/ h/ platforms, 100 μm of filtering accuracy |
Strainer SS304 |
Set |
1 |
2 |
Ultrafiltration apparatus |
Net water yield:Q=89.8m3/h covers, Re >=90%, ultrafiltration membrane:SN-UF-0860,50m2/, 40/set |
|
Set |
2 |
3 |
Hyperfiltration reverse-rinsing water pump (1 is standby with 1) |
Q=200m3/ h, H=20m, P=22kW match frequency converter |
Flow passage components SS304 |
Platform |
2 |
4 |
Hyperfiltration reverse-rinsing cartridge filter |
DN150 filters 100 μm of progress, shell carbon steel anti-corrosion, duct type |
Strainer SS316 |
Platform |
1 |
5 |
Ultrafiltration water tank |
V=200m³ |
Concrete structural anticorrosion |
Platform |
1 |
6 |
Ultrafiltration cleaning device |
Cleaning case:V=3m³(PE), match electric heater |
|
Set |
1 |
7 |
Ultrafiltration cleaning pump |
Q=90m3/h, H=25m, P=11kW |
Flow passage components SS316 |
Platform |
1 |
8 |
Filter is cleaned in ultrafiltration |
Diameter of phi 400, filtering accuracy are 5 μm, Q=90m3/h, match 5 μm of collapsible big flow filter cores 3 |
Shell SS316 |
Platform |
1 |
Three |
First-stage reverse osmosis system |
|
|
|
|
1 |
Level-one RO feed pumps(1 is standby with 1) |
Q=210.3m3/h, H=30m, P=30kW |
Flow passage components SS304 |
Platform |
2 |
2 |
Level-one RO cartridge filters |
Diameter of phi 400, filtering accuracy are 5 μm, and Q=106m3/h platforms match 5 μm of collapsible 3/platforms of big flow filter core. |
Shell SS304 |
Platform |
2 |
3 |
Level-one RO high-pressure pumps |
Q=106m3/h, H=110m, N=45kW match frequency converter |
Flow passage components SS304 |
Platform |
2 |
4 |
Level-one RO devices |
Q=68.35m3/h covers, Re=65%, RO films:96/set, model:BW30FR-400/34 |
|
Set |
2 |
5 |
Flush water pump |
Q=88m3/h, H=30m, P=15kW |
Flow passage components SS304 |
Platform |
1 |
6 |
Level-one sweet-water tank |
V=200m³ |
Concrete structural anticorrosion |
Seat |
1 |
7 |
Recirculated water make-up pump(1 is standby with 1) |
Q=50.2m3/ h, H=50m, P=11kW |
Flow passage components SS304 |
Platform |
2 |
8 |
Counter-infiltration system cleaning device |
Cleaning case:V=5m³(PE), match electric heater |
|
Set |
1 |
9 |
Cleaning pump |
Q=88m3/h, H=40m, P=18.5kW |
Flow passage components SS304 |
Platform |
1 |
10 |
Clean cartridge filter |
Diameter of phi 350, filtering accuracy are 5 μm, Q=88m3/h, match 5 μm of collapsible big flow filter cores 2 |
Shell SS304 |
Platform |
1 |
Four |
Concentrated water counter-infiltration system |
|
|
|
|
1 |
Level-one RO concentrated water casees |
V=100m³ |
Concrete structural anticorrosion |
Platform |
1 |
2 |
Concentrated water RO feed pumps(1 is standby with 1) |
Q=74m3/h, H=30m, P=11kW |
Flow passage components SS304 |
Platform |
2 |
3 |
Concentrated water RO cartridge filters |
Diameter of phi 350, filtering accuracy are 5 μm, and Q=74m3/h/ platforms match 5 μm of collapsible big flow filter cores 2 |
Shell SS316 |
Platform |
1 |
4 |
Concentrated water reverse osmosis high-pressure pumps |
Q=74m3/h, H=120m, P=37kW match frequency converter |
Flow passage components SS316 |
Platform |
1 |
5 |
Concentrated water RO devices |
Q=44.2m3/h covers, Re=60%, RO films:66/set, model:BW30FR-400/34 |
|
Set |
1 |
6 |
Concentrated water RO flush water pumps |
Q=56m3/h, H=30m, P=11kW |
Flow passage components SS304 |
Platform |
1 |
Five |
Medicine system |
Mating lime, soda ash, coagulant, flocculation aid, hydrochloric acid, sodium hypochlorite, reducing agent, antisludging agent, non oxidizing bactericide medicine system |
|
Set |
1 |
Six |
Electrically, instrument control |
Including system power, controlling on the spot, system meter, PLC and host computer |
|
Set |
1 |
Seven |
Fire-fighting, HVAC, communication, lightning protection |
Reuse water system, Desalting Water System and Zero discharging system share |
|
Batch |
1 |
(2)Desalting Water System
Serial number |
Title |
Specifications and models |
Material |
Unit |
Quantity |
One |
Two level RO systems |
|
|
|
|
1 |
Two level RO feed pumps(1 is standby with 1) |
Q=131m3/h, H=30m, P=18.5kW |
Flow passage components SS304 |
Platform |
2 |
2 |
Two level RO cartridge filters |
Diameter of phi 350, filtering accuracy are 5 μm, and Q=66m3/h platforms match 5 μm of collapsible 2/platforms of big flow filter core |
Shell SS304 |
Platform |
2 |
3 |
Two level RO high-pressure pumps(Frequency control) |
Q=66m3/h, H=130m, N=37kW match frequency converter |
Flow passage components SS304 |
Platform |
2 |
4 |
Two level RO devices |
Q=55.55m3/h covers, Re=85%, RO films 48/set, model:BW30-400IG |
|
Set |
2 |
5 |
Two level RO water producing tanks |
V=100m³ |
Concrete structural anticorrosion |
Seat |
1 |
6 |
Two-stage reverse osmosis system cleaning device |
It is shared with the reverse osmosis cleaning device of reuse water system |
|
|
|
Two |
EDI systems |
|
|
|
|
2 |
EDI feed pumps(1 is standby with 1) |
Q=111.1m3/h, H=55m, P=30kW |
Flow passage components SS304 |
Platform |
2 |
3 |
EDI cartridge filters |
Diameter of phi 350, filtering accuracy are 1 μm, and Q=56m3/h platforms match 5 μm of collapsible 2/platforms of big flow filter core |
Shell SS304 |
Platform |
2 |
4 |
EDI devices |
Q=50m3/h covers, Re=90%, EDI films 10/platform of block, model:E-Cell-3X |
|
Set |
2 |
5 |
EDI cleaning devices |
It is shared with the reverse osmosis cleaning system of recycle-water |
|
|
|
6 |
Sweet-water tank |
V=200m³ |
Concrete structural anticorrosion |
Seat |
1 |
7 |
Desalination water pump(1 is standby with 1) |
Q=100m3/h, H=50m, P=22kW |
Flow passage components SS304 |
Platform |
2 |
Three |
Medicine system |
Mating alkali, ammonia medicine system |
|
Set |
1 |
Four |
Electrically, instrument control |
Including system power, controlling on the spot, system meter, PLC and host computer |
|
Set |
1 |
(3)Strong brine Zero discharging system
Serial number |
Title |
Specifications and models |
Material |
Unit |
Quantity |
One |
DF film melded systems |
|
|
|
|
1 |
Strong brine collecting box |
V=100m³ |
Concrete structural anticorrosion |
Platform |
1 |
2 |
DF membranous system feed pumps(1 is standby with 1) |
Q=40m3/h, H=15m, P=5.5kW |
Flow passage components SS304 |
Platform |
2 |
3 |
1# coagulation reaction tanks |
V=20m3, match blender |
Carbon steel anti-corrosion |
Platform |
1 |
4 |
2# coagulation reaction tanks |
V=20m3, match blender |
Carbon steel anti-corrosion |
Platform |
1 |
5 |
Concentration basin |
V=20m3 |
Carbon steel anti-corrosion |
Platform |
1 |
6 |
Circulating pump |
Q=80m3/ h, H=38m, P=15KW |
Flow passage components SS304 |
Platform |
3 |
7 |
Sludge pump |
Screw pump, Q=5m3/ h, H=30m, P=1.1KW |
|
Platform |
1 |
8 |
DF film devices |
Q=40m3/ h, DF film 36/set, model:DF810W |
|
Set |
1 |
9 |
Produce water collection tank |
V=100m3 |
Concrete structural anticorrosion |
Platform |
1 |
10 |
DF Membrane cleaning devices |
DF Membrane cleaning casees:V=3m3(PE)3 |
|
Set |
1 |
11 |
DF Membrane cleanings pump(1 is standby with 1) |
Q=45m3/ h, H=30m, P=7.5kW |
Flow passage components SS316L |
Platform |
2 |
Two |
Strong brine RO systems |
|
|
|
|
1 |
Strong brine RO feed pumps(1 is standby with 1) |
Q=38.8m3/h, H=30m, P=5.5kW |
Flow passage components SS304 |
Platform |
2 |
2 |
Strong brine RO cartridge filters |
Diameter of phi 220, filtering accuracy are 5 μm, and Q=38.8m3/h/ platforms match 5 μm of collapsible 1/platforms of big flow filter core |
Enclosure material SS316 |
Platform |
1 |
3 |
Strong brine RO high-pressure pumps |
Q=38.8m3/h, H=160m, P=30kW match frequency converter |
Flow passage components SS304 |
Platform |
1 |
4 |
Strong brine RO devices |
Q=23.28m3/h covers, Re=60%, RO films 36/set, model:BW30FR-400/34 |
|
Set |
1 |
5 |
Strong brine RO concentrated water casees |
V=15m³ |
FRP |
Platform |
1 |
Three |
STRO systems |
|
|
|
|
1 |
STRO is to pump(1 is standby with 1) |
Q=15.5m3/h, H=45m, P=11kW |
Flow passage components SS316 |
Platform |
2 |
2 |
STRO cartridge filters |
Filtering accuracy be 5 μm, Q=15.5m3/h/ platforms, match 5 μm of PP spray welding filter elements, 8/platform |
Carbon steel line with rubber |
Platform |
1 |
3 |
High-pressure pump |
Q=15.5m3/h, H=600m, N=45kW match frequency converter |
Dual phase steel 2205 |
Platform |
1 |
4 |
Circulating pump |
Q=28.5m3/h, H=35m, N=5.5kW, inlet pressure 6.0MPa |
Dual phase steel 2205 |
Platform |
2 |
5 |
STRO is reverse osmosis |
The rate of recovery 70%, 10.9m3/h, STRO films 30/set, single branch membrane area 25m2 |
Combination |
Platform |
1 |
6 |
Clean water tank |
2m3 |
PE |
Platform |
1 |
7 |
Flushing water pump |
Q=22m3/h, H=28m, N=3kW |
Flow passage components SS316 |
Platform |
3 |
8 |
1# cleaning agent barrel pumps |
PFP-40, Q=500L/h P=1.0bar N=0.64W |
PVC |
Platform |
1 |
9 |
1# cleaning agent storage tanks |
V=1000L |
PE |
Platform |
1 |
10 |
2# cleaning agent barrel pumps |
PFP-40, Q=500L/h P=1.0bar N=0.64W |
PVC |
Platform |
1 |
11 |
2# cleaning agent storage tanks |
V=1000L |
PE |
Platform |
1 |
13 |
Super strong brine case |
V=5m3 |
FRP |
Platform |
1 |
14 |
Super strong brine delivery pump(1 is standby with 1) |
Q=5m3/ h, H=40m, P=1.1kW |
Flow passage components SS2205 |
Platform |
2 |
Four |
Evaporation and crystallization system |
Q=4.7m3/h, quadruple effect+forced circulation |
|
Set |
1 |
Five |
Medicine system |
Mating milk of lime, soda ash, coagulant, fungicide, production water pH value adjust HCl, antisludging agent, non-oxidative antimicrobial medicine system |
|
Set |
1 |
Six |
Electrically, instrument control |
Including system power, controlling on the spot, system meter, PLC and host computer |
|
Set |
1 |
In addition reuse water system, Desalting Water System and strong brine Zero discharging system build film workshop jointly(123mX21m, headroom
6m), filter workshop(30mX15m, headroom 7.5m), between lime and soda ash dosing(42mX15m, headroom 7.5m).