CN205011545U - Desulfurization waste water resourceful treatment device - Google Patents
Desulfurization waste water resourceful treatment device Download PDFInfo
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Abstract
本实用新型是脱硫废水资源化处理装置,是针对脱硫废水的特点,即为高盐酸性无机废水,采用膜处理与蒸发结晶处理技术进行高效组合设计,结构包括预处理系统、膜浓缩处理系统、蒸发结晶处理系统。即首先利用石灰、纯碱、弱酸床软化,错流管式微滤膜过滤,除去钙镁离子与重金属污染物;然后将预处理出水再利用反渗透与电渗析进行浓缩减量,反渗透产水回用;最后将膜浓缩处理系统的浓缩液进行蒸发结晶,分别产出硫酸钠与氯化钠回收,冷凝水回用,从而达到脱硫废水的资源化处理的目的。具体优点有:①石灰、纯碱、弱酸床软化彻底,②反渗透、电渗析浓缩高效,反渗透产水回用,③蒸发结晶分别回收硫酸钠与氯化钠,④实现脱硫废水的资源化处理。
The utility model is a resource treatment device for desulfurization wastewater, which is aimed at the characteristics of desulfurization wastewater, that is, high hydrochloric acid inorganic wastewater, and adopts membrane treatment and evaporation crystallization treatment technology for efficient combination design. The structure includes a pretreatment system, a membrane concentration treatment system, Evaporation and crystallization treatment system. That is, first use lime, soda ash, weak acid bed to soften, and cross-flow tubular microfiltration membrane filtration to remove calcium and magnesium ions and heavy metal pollutants; Finally, the concentrated solution of the membrane concentration treatment system is evaporated and crystallized to produce sodium sulfate and sodium chloride for recovery, and the condensed water is reused, so as to achieve the purpose of resourceful treatment of desulfurization wastewater. The specific advantages are: ①The lime, soda ash, and weak acid beds are thoroughly softened; ②Reverse osmosis and electrodialysis are concentrated and efficient, and the water produced by reverse osmosis is reused; ③Evaporation and crystallization recover sodium sulfate and sodium chloride respectively; ④Resource treatment of desulfurization wastewater .
Description
技术领域 technical field
本实用新型涉及的是脱硫废水资源化处理装置,属于工业废水处理的技术领域。 The utility model relates to a desulfurization waste water resource treatment device, which belongs to the technical field of industrial waste water treatment.
背景技术 Background technique
电厂烟气采用石灰石--石膏湿法进行脱硫,在脱硫过程中经过循环浓缩产生高浓度脱硫废水,该脱硫废水具有悬浮物浓度高、Ca2+、Mg2+、Cl-、SO4 2-离子浓度高,并含有部分重金属、氟化物、SiO2等,是目前较难处理的废水之一。 Power plant flue gas is desulfurized by limestone-gypsum wet method. During the desulfurization process, high-concentration desulfurization wastewater is produced through circulation and concentration. The desulfurization wastewater has high concentration of suspended solids, Ca 2+ , Mg 2+ , Cl - , SO 4 2- It has high ion concentration and contains some heavy metals, fluoride, SiO2 , etc. It is one of the most difficult wastewater to treat at present.
传统的脱硫废水处理是采用“三联箱(中和、沉淀、絮凝)--澄清池”工艺,通过投加石灰、有机硫、絮凝剂与助凝剂,除去重金属、氟化物,使得重金属污染物达标排放,缺点是水中含盐量严重超标,影响周围水体。脱硫废水处理资源化或零排放的很少,目前已有广东河源电厂采用“石灰加纯碱两级软化及去除重金属--直接进行多效蒸发”工艺,达到零排放,但是其软化效果尚不佳,直接蒸发耗能又太高,用户经济上难以承受;另有浙江长兴电厂采用“软化及去除重金属—反渗透浓缩—正渗透再浓缩—蒸发结晶”工艺,达到资源化处理的效果,但正渗透投资较高,系统技术难以推广。随着环保法规的提高,废水排放时对总盐的要求逐步提高,需要新的工艺技术及设备对脱硫废水进行资源化处理,达到零排放的目的。 The traditional desulfurization wastewater treatment adopts the "three-box (neutralization, sedimentation, flocculation) - clarification tank" process, by adding lime, organic sulfur, flocculants and coagulants to remove heavy metals and fluorides, making heavy metal pollutants Discharge up to the standard, the disadvantage is that the salt content in the water seriously exceeds the standard, which will affect the surrounding water body. Few desulfurization wastewater treatment resources or zero discharge, at present, Guangdong Heyuan Power Plant has adopted the "lime plus soda ash two-stage softening and removal of heavy metals - direct multi-effect evaporation" process, to achieve zero discharge, but the softening effect is not good , the energy consumption of direct evaporation is too high, and it is unaffordable for users economically; another Zhejiang Changxing Power Plant adopts the process of "softening and removing heavy metals-reverse osmosis concentration-forward osmosis re-concentration-evaporation crystallization" to achieve the effect of resource treatment, but it is not Penetration investment is high, and system technology is difficult to promote. With the improvement of environmental protection regulations, the requirements for total salt in wastewater discharge are gradually increasing, and new technology and equipment are needed to recycle desulfurization wastewater to achieve the goal of zero discharge.
发明内容 Contents of the invention
本实用新型提出的是一种脱硫废水资源化处理装置,其目的就是针对目前脱硫铁废水处理存在的问题,旨在利用预处理系统、膜浓缩处理系统、蒸发结晶系统对脱硫废水进行资源化处理。处理前脱硫废水的pH:4~6、SS(悬浮物):5000~12000mg/L、Ca2+(钙离子):1000~2000mg/L、Mg2+(镁离子):3000~7000mg/L、Cl-(氯离子):7000~17000mg/L、SO4 2-(硫酸根离子):4000~8000mg/L、SiO2(二氧化硅):5~50mg/L、TDS(溶解总固体):16000~36000mg/L,处理后的出水达到循环水的水质标准,而回用到循环水系统,蒸发结晶的Na2SO4(硫酸钠)与NaCl(氯化钠)回收,达到脱硫废水资源化处理的目的。 The utility model proposes a resource treatment device for desulfurization wastewater, and its purpose is to solve the problems existing in the treatment of desulfurization iron wastewater at present. . pH of desulfurization wastewater before treatment: 4~6, SS (suspended solid): 5000~12000mg/L, Ca 2+ (calcium ion): 1000~2000mg/L, Mg 2+ (magnesium ion): 3000~7000mg/L , Cl - (chloride ion): 7000~17000mg/L, SO 4 2- (sulfate ion): 4000~8000mg/L, SiO 2 (silicon dioxide): 5~50mg/L, TDS (total dissolved solids) : 16000~36000mg/L, the treated effluent meets the water quality standard of circulating water, and is reused in the circulating water system, and the evaporated and crystallized Na 2 SO 4 (sodium sulfate) and NaCl (sodium chloride) are recovered to reach the desulfurization wastewater resource purpose of processing.
本实用新型的技术解决方案:脱硫废水资源化处理装置,其特征是包括预处理系统(1)、膜浓缩处理系统(2)、蒸发结晶系统(3);其中预处理系统(1)的进水口接脱硫废水管,预处理系统(1)的回水进口接膜浓缩处理系统(2)的电渗析产水管,预处理系统(1)的出水管接膜浓缩处理系统(2)的进水口,预处理系统(1)有一个预处理系统产生的外运泥饼的接泥口,膜浓缩处理系统(2)的浓水管接蒸发结晶系统(3)的进液口,膜浓缩处理系统(2)接膜浓缩处理系统(2)的反渗透产水管,蒸发结晶系统(3)接蒸发结晶系统(3)的冷凝水管,蒸发结晶系统(3)有一个送出蒸发结晶系统(3)产生的回收盐的出盐口。 The technical solution of the utility model: desulfurization wastewater resource treatment device, which is characterized in that it includes a pretreatment system (1), a membrane concentration treatment system (2), and an evaporation crystallization system (3); wherein the pretreatment system (1) is The water outlet is connected to the desulfurization wastewater pipe, the return water inlet of the pretreatment system (1) is connected to the electrodialysis water production pipe of the membrane concentration treatment system (2), and the outlet pipe of the pretreatment system (1) is connected to the water inlet of the membrane concentration treatment system (2) , the pretreatment system (1) has an outlet for the mud cake produced by the pretreatment system, the concentrated water pipe of the membrane concentration treatment system (2) is connected to the liquid inlet of the evaporation crystallization system (3), and the membrane concentration treatment system ( 2) The reverse osmosis water production pipe connected to the membrane concentration treatment system (2), the evaporative crystallization system (3) connected to the condensed water pipe of the evaporative crystallization system (3), and the evaporative crystallization system (3) has one to send out the condensed water produced by the evaporative crystallization system (3) Recover the salt outlet of salt.
本实用新型的优点:本装置是针对脱硫废水的特点,即为高盐酸性无机废水,采用先进的膜处理与蒸发结晶处理技术进行高效组合设计,包括预处理系统、膜浓缩处理系统、蒸发结晶处理系统。即首先利用石灰、纯碱、弱酸床(WAC)软化,错流管式微滤膜(DF)过滤,除去钙镁离子与重金属污染物;然后将预处理出水再利用反渗透(RO)与电渗析(EDR)进行浓缩减量,反渗透产水回用;最后将膜浓缩处理系统的浓缩液进行蒸发结晶,分别产出硫酸钠(Na2SO4)与氯化钠(NaCl)回收,冷凝水回用,从而达到脱硫废水的资源化处理的目的。具体优点有:①石灰、纯碱、弱酸床软化彻底,②反渗透、电渗析浓缩高效,反渗透产水回用,③蒸发结晶分别回收硫酸钠与氯化钠,④实现脱硫废水的资源化处理。 Advantages of this utility model: This device is aimed at the characteristics of desulfurization wastewater, that is, high hydrochloric acid inorganic wastewater, and adopts advanced membrane treatment and evaporation crystallization treatment technology for efficient combination design, including pretreatment system, membrane concentration treatment system, evaporation crystallization processing system. That is, first use lime, soda ash, weak acid bed (WAC) to soften, cross-flow tubular microfiltration membrane (DF) to filter, remove calcium and magnesium ions and heavy metal pollutants; then use reverse osmosis (RO) and electrodialysis ( EDR) for concentration reduction, reverse osmosis product water reuse; finally, the concentrated solution of the membrane concentration treatment system is evaporated and crystallized, and sodium sulfate (Na2SO4) and sodium chloride (NaCl) are produced respectively for recovery, and the condensed water is reused, thereby To achieve the purpose of resource treatment of desulfurization wastewater. The specific advantages are: ①The lime, soda ash, and weak acid beds are thoroughly softened; ②Reverse osmosis and electrodialysis are concentrated and efficient, and the water produced by reverse osmosis is reused; ③Evaporation and crystallization recover sodium sulfate and sodium chloride respectively; ④Resource treatment of desulfurization wastewater .
附图说明 Description of drawings
附图1是脱硫废水资源化处理装置的总体结构示意图。 Accompanying drawing 1 is the overall structure schematic diagram of desulfurization wastewater resource treatment device.
附图2是脱硫废水资源化处理装置的预处理系统结构示意图。 Accompanying drawing 2 is the schematic structural diagram of the pretreatment system of the desulfurization wastewater resource treatment device.
附图3是脱硫废水资源化处理装置的浓缩与蒸发结晶系统结构示意图。 Accompanying drawing 3 is the schematic diagram of the structure of the concentration and evaporation crystallization system of the desulfurization wastewater resource treatment device.
附图4是脱硫废水资源化处理装置实施例的水量平衡图。 Accompanying drawing 4 is the water volume balance diagram of the embodiment of the desulfurization wastewater recycling treatment device.
附图中的1表示预处理系统(PT)、2表示膜浓缩处理系统(CT)、3表示蒸发结晶系统(VT);1-1表示脱硫废水调节池(BF)、1-2表示1#反应池(R1)、1-3表示澄清池(S1)、1-4表示中间水池(T1)、1-5表示2#反应池(R2)、1-6表示浓缩池(S2)、1-7表示管式滤膜装置(DF)、1-8表示弱酸床(WAC)、1-9表示清水池(T2)、1-10表示曝气搅拌风机(B1)、1-11表示石灰/有机硫/絮凝剂/助凝剂投加装置(D1)、1-12表示搅拌风机(B2)、1-13表示纯碱/有机硫/絮凝剂投加装置(D2)、1-14表示盐酸投加装置(D3)、1-15表示污泥脱水装置(SP)、1-16表示酸洗加药装置(D4)、1-17表示树脂再生的盐酸/烧碱投加装置(D5);2-1表示反渗透装置(RO)、2-2表示反渗透浓水箱(T3)、2-3表示电渗析装置(EDR)、2-4表示电渗析浓水箱(T4)、2-5表示反渗透清洗装置(D6)、2-6表示反渗透产水箱(T5)、2-7表示电渗析清洗装置(D7)、3-1表示蒸发结晶装置(MVR)、3-2表示蒸汽减压装置(SM)、3-3表示蒸发结晶冷凝水箱(T5);DSWW表示脱硫废水管、PW表示膜浓缩处理系统的反渗透产水管、CW表示蒸发结晶系统的冷凝水管、SC表示预处理系统产生的外送泥饼、SA表示蒸发结晶系统产生的盐、PTW表示预处理系统出水管、CTW表示膜浓缩处理系统浓水管、EDPW表示膜浓缩处理系统的电渗析产水管。 In the drawings, 1 represents the pretreatment system (PT), 2 represents the membrane concentration treatment system (CT), 3 represents the evaporation crystallization system (VT); 1-1 represents the desulfurization wastewater regulating pool (BF), and 1-2 represents 1# Reaction pool (R1), 1-3 means clarification pool (S1), 1-4 means intermediate pool (T1), 1-5 means 2# reaction pool (R2), 1-6 means concentration pool (S2), 1- 7 means tubular filter device (DF), 1-8 means weak acid bed (WAC), 1-9 means clear water tank (T2), 1-10 means aeration and stirring fan (B1), 1-11 means lime/organic Sulfur/flocculant/coagulant dosing device (D1), 1-12 means stirring fan (B2), 1-13 means soda ash/organic sulfur/flocculant dosing device (D2), 1-14 means hydrochloric acid dosing Device (D3), 1-15 means sludge dewatering device (SP), 1-16 means pickling dosing device (D 4 ), 1-17 means hydrochloric acid/caustic soda dosing device for resin regeneration (D 5 ); 2 -1 means reverse osmosis device (RO), 2-2 means reverse osmosis concentrated water tank (T 3 ), 2-3 means electrodialysis device (EDR), 2-4 means electrodialysis concentrated water tank (T 4 ), 2-5 Indicates the reverse osmosis cleaning device (D 6 ), 2-6 represents the reverse osmosis product water tank (T 5 ), 2-7 represents the electrodialysis cleaning device (D 7 ), 3-1 represents the evaporation crystallization device (MVR), 3-2 Indicates the steam decompression device (SM), 3-3 indicates the evaporation and crystallization condensate water tank (T 5 ); DSWW indicates the desulfurization waste water pipe, PW indicates the reverse osmosis production water pipe of the membrane concentration treatment system, CW indicates the condensate water pipe of the evaporation and crystallization system, SC Indicates the outgoing mud cake produced by the pretreatment system, SA indicates the salt produced by the evaporation crystallization system, PTW indicates the outlet pipe of the pretreatment system, CTW indicates the concentrated water pipe of the membrane concentration treatment system, and EDPW indicates the electrodialysis water production pipe of the membrane concentration treatment system.
具体实施方式 detailed description
对照附图1,脱硫废水资源化处理装置,其结构包括预处理系统1、膜浓缩处理系统2、蒸发结晶系统3; Referring to accompanying drawing 1, the desulfurization wastewater resource treatment device has a structure including a pretreatment system 1, a membrane concentration treatment system 2, and an evaporation crystallization system 3;
其中预处理系统1的进水口接脱硫废水管DSWW,预处理系统1的回水进口接膜浓缩处理系统2的电渗析产水管EDPW,预处理系统1的出水管PTW接膜浓缩处理系统2的进水口,预处理系统1有一个预处理系统产生的外运泥饼SC的接泥口,膜浓缩处理系统2的浓水管CTW接蒸发结晶系统3的进液口,膜浓缩处理系统2接膜浓缩处理系统2的反渗透产水管PW,蒸发结晶系统3接蒸发结晶系统3的冷凝水管CW,蒸发结晶系统3有一个送出蒸发结晶系统3产生的回收盐SA的出盐口。 The water inlet of the pretreatment system 1 is connected to the desulfurization wastewater pipe DSWW, the return water inlet of the pretreatment system 1 is connected to the electrodialysis water production pipe EDPW of the membrane concentration treatment system 2, and the outlet pipe PTW of the pretreatment system 1 is connected to the membrane concentration treatment system 2. Water inlet, pretreatment system 1 has a mud port for exporting mud cake SC generated by the pretreatment system, concentrated water pipe CTW of membrane concentration treatment system 2 is connected to the liquid inlet of evaporation crystallization system 3, and membrane concentration treatment system 2 is connected to the membrane The reverse osmosis water production pipe PW of the concentration treatment system 2, the evaporative crystallization system 3 is connected to the condensed water pipe CW of the evaporative crystallization system 3, and the evaporative crystallization system 3 has a salt outlet for sending the recovered salt SA generated by the evaporative crystallization system 3.
对照附图2,预处理系统1,其结构包括脱硫废水调节池1-1、1#反应池1-2、澄清池1-3、中间水池1-4、2#反应池1-5、浓缩池1-6、管式滤膜装置1-7、弱酸床1-8、清水池1-9、曝气搅拌风机1-10、石灰/有机硫/絮凝剂/助凝剂投加装置1-11、搅拌风机1-12、纯碱/有机硫/絮凝剂投加装置1-13、盐酸投加装置1-14、污泥脱水装置1-15、酸洗加药装置1-16、树脂再生的盐酸/烧碱投加装置1-17;其中脱硫废水管DSWW连接脱硫废水调节池1-1的进水口,曝气搅拌风机1-10的出风口连接脱硫废水调节池1-1的进风口,脱硫废水调节池1-1的出水口连接1#反应池1-2的进水口,石灰/有机硫/絮凝剂/助凝剂投加装置1-11的出药口连接1#反应池1-2的进药口,1#反应池1-2的出水口连接澄清池1-3的进水口,澄清池1-3的排泥口连接污泥脱水装置1-15的进泥口,澄清池1-3的出水口连接中间水池1-4的进水口,搅拌风机1-12的出风口连接中间水池1-4的进风口,中间水池1-4的出水口连接2#反应池1-5的进水口,纯碱/有机硫/絮凝剂投加装置1-13的出药口连接2#反应池1-5的进药口,2#反应池1-5的出水口连接浓缩池1-6的进水口,浓缩池1-6的排泥口也连接污泥脱水装置1-15的进泥口,浓缩池1-6的出水口连接管式滤膜装置1-7的进水口,管式滤膜装置1-7的回水口连接浓缩池1-6的回水进口,酸洗加药装置1-16的出药口连接管式滤膜装置1-7的进药口,管式滤膜装置1-7的出水口连接弱酸床1-8的进水口,盐酸投加装置1-14的出药口也连接弱酸床1-8的进水口,树脂再生的盐酸/烧碱投加装置1-17的出药口连接弱酸床1-8的进药口,弱酸床1-8的排水口连接脱硫废水调节池1-1的1#回水进口,弱酸床1-8的出水口连接清水池1-9的进水口,膜浓缩处理系统的电渗析产水管EDPW连接清水池1-9的回水进口,清水池1-9的出水口连接预处理系统出水管PTW,污泥脱水装置1-15的滤液出口连接脱硫废水调节池1-1的2#回水进口,污泥脱水装置1-15的出泥口连接预处理系统产生的外送泥饼SC的接泥口。 Contrasting accompanying drawing 2, pretreatment system 1, its structure comprises desulfurization waste water regulating pond 1-1, 1# reaction pond 1-2, clarification pond 1-3, middle pool 1-4, 2# reaction pond 1-5, concentrated Pool 1-6, tubular membrane filter device 1-7, weak acid bed 1-8, clear water tank 1-9, aeration and stirring fan 1-10, lime/organic sulfur/flocculant/coagulation aid dosing device 1- 11. Stirring fan 1-12, soda ash/organic sulfur/flocculant dosing device 1-13, hydrochloric acid dosing device 1-14, sludge dehydration device 1-15, pickling dosing device 1-16, resin regeneration Hydrochloric acid/caustic soda dosing device 1-17; wherein the desulfurization wastewater pipe DSWW is connected to the water inlet of the desulfurization wastewater regulating tank 1-1, and the air outlet of the aeration stirring fan 1-10 is connected to the air inlet of the desulfurization wastewater regulating tank 1-1, and the desulfurization wastewater The water outlet of wastewater regulating tank 1-1 is connected to the water inlet of 1# reaction tank 1-2, and the drug outlet of lime/organic sulfur/flocculant/coagulant aid dosing device 1-11 is connected to 1# reaction tank 1-2 The drug inlet of the 1# reaction tank 1-2 is connected to the water inlet of the clarifier 1-3, and the sludge discharge port of the clarifier 1-3 is connected to the sludge inlet of the sludge dehydration device 1-15, and the clarifier 1 The water outlet of -3 is connected to the water inlet of the middle pool 1-4, the air outlet of the stirring fan 1-12 is connected to the air inlet of the middle pool 1-4, and the water outlet of the middle pool 1-4 is connected to the 2# reaction pool 1-5 The water inlet, the drug outlet of soda ash/organic sulfur/flocculant dosing device 1-13 are connected to the drug inlet of 2# reaction pool 1-5, the water outlet of 2# reaction pool 1-5 is connected to the concentration pool 1-6 The water inlet, the sludge outlet of the thickening tank 1-6 is also connected to the mud inlet of the sludge dewatering device 1-15, and the water outlet of the thickening tank 1-6 is connected to the water inlet of the tubular membrane filter device 1-7, and the tubular filter The backwater port of the membrane device 1-7 is connected to the return water inlet of the concentration pool 1-6, the drug outlet of the pickling dosing device 1-16 is connected to the drug inlet of the tubular membrane device 1-7, and the tubular filter device The water outlet of 1-7 is connected to the water inlet of weak acid bed 1-8, the drug outlet of hydrochloric acid dosing device 1-14 is also connected to the water inlet of weak acid bed 1-8, and the hydrochloric acid/caustic soda dosing device for resin regeneration 1-17 The drug outlet of the weak acid bed is connected to the drug inlet of the weak acid bed 1-8, the outlet of the weak acid bed 1-8 is connected to the 1# return water inlet of the desulfurization wastewater regulating tank 1-1, and the water outlet of the weak acid bed 1-8 is connected to the clear water tank 1 The water inlet of -9, the electrodialysis water production pipe EDPW of the membrane concentration treatment system is connected to the return water inlet of the clean water tank 1-9, the water outlet of the clean water tank 1-9 is connected to the outlet pipe PTW of the pretreatment system, and the sludge dewatering device 1-15 The outlet of the filtrate is connected to the 2# return water inlet of the desulfurization wastewater regulating tank 1-1, and the sludge outlet of the sludge dewatering device 1-15 is connected to the outlet of the mud cake SC generated by the pretreatment system.
对照附图3,膜浓缩处理系统2,其结构包括反渗透装置2-1、反渗透浓水箱2-2、电渗析装置2-3、电渗析浓水箱2-4、反渗透清洗装置2-5、反渗透产水箱2-6、电渗析清洗装置2-7;其中预处理系统出水管PTW连接反渗透装置2-1的进水口,反渗透清洗装置2-5的出液口连接反渗透装置2-1的进液口,反渗透装置2-1的产水口连接反渗透产水箱2-6的进水口,反渗透产水箱2-6的出水口连接膜浓缩处理系统的反渗透产水管PW,反渗透装置2-1的浓水口连接反渗透浓水箱2-2的进水口,反渗透浓水箱2-2的出水口连接电渗析装置2-3的进水口,电渗析清洗装置2-7的出液口连接电渗析装置2-3的进液口,电渗析装置2-3的产水口连接膜浓缩处理系统的电渗析产水管EDPW,电渗析装置2-3的浓水口连接电渗析浓水箱2-4的进水口,电渗析浓水箱2-4的出水口连接膜浓缩处理系统浓水管CTW。 With reference to accompanying drawing 3, membrane concentration treatment system 2, its structure comprises reverse osmosis device 2-1, reverse osmosis concentrated water tank 2-2, electrodialysis device 2-3, electrodialysis concentrated water tank 2-4, reverse osmosis cleaning device 2- 5. Reverse osmosis water production tank 2-6, electrodialysis cleaning device 2-7; wherein the outlet pipe PTW of the pretreatment system is connected to the water inlet of the reverse osmosis device 2-1, and the liquid outlet of the reverse osmosis cleaning device 2-5 is connected to the reverse osmosis The liquid inlet of the device 2-1, the water production port of the reverse osmosis device 2-1 are connected to the water inlet of the reverse osmosis water production tank 2-6, and the water outlet of the reverse osmosis production water tank 2-6 is connected to the reverse osmosis production water pipe of the membrane concentration treatment system PW, the concentrated water port of the reverse osmosis device 2-1 is connected to the water inlet of the reverse osmosis concentrated water tank 2-2, the water outlet of the reverse osmosis concentrated water tank 2-2 is connected to the water inlet of the electrodialysis device 2-3, and the electrodialysis cleaning device 2- The liquid outlet of 7 is connected to the liquid inlet of electrodialysis device 2-3, the water production port of electrodialysis device 2-3 is connected to the electrodialysis water production pipe EDPW of the membrane concentration treatment system, and the concentrated water port of electrodialysis device 2-3 is connected to electrodialysis The water inlet of the concentrated water tank 2-4 and the water outlet of the electrodialysis concentrated water tank 2-4 are connected to the concentrated water pipe CTW of the membrane concentration treatment system.
蒸发结晶系统3,其结构包括蒸发结晶装置3-1、蒸汽减压装置3-2、蒸发结晶冷凝水箱3-3;其中蒸发结晶装置3-1的进液口连接膜浓缩处理系统浓水管CWT,蒸汽减压装置3-2的蒸汽出口连接蒸发结晶装置3-1的蒸汽进口,蒸发结晶装置3-1的出盐口连接蒸发结晶系统产生的盐SA,蒸发结晶装置3-1的冷凝液出口连接蒸发结晶冷凝水箱3-3的进水口,冷凝水箱3-3的出水口连接蒸发结晶系统的冷凝水管CW。 Evaporation and crystallization system 3, its structure includes evaporation and crystallization device 3-1, steam decompression device 3-2, evaporation and crystallization condensate water tank 3-3; wherein the liquid inlet of evaporation and crystallization device 3-1 is connected to the concentrated water pipe CWT of the membrane concentration treatment system , the steam outlet of the steam decompression device 3-2 is connected to the steam inlet of the evaporative crystallization device 3-1, the salt outlet of the evaporative crystallization device 3-1 is connected to the salt SA produced by the evaporative crystallization system, and the condensate of the evaporative crystallization device 3-1 The outlet is connected to the water inlet of the evaporation and crystallization condensation water tank 3-3, and the water outlet of the condensation water tank 3-3 is connected to the condensation water pipe CW of the evaporation crystallization system.
脱硫废水资源化处理方法,包括如下步骤: A method for resourceful treatment of desulfurization wastewater, comprising the following steps:
1)脱硫废水在预处理系统,通过投加石灰、纯碱、有机硫、絮凝剂、助凝剂,去除硬度、重金属污染物,分离出外排泥饼; 1) In the pretreatment system of desulfurization wastewater, lime, soda ash, organic sulfur, flocculant, and coagulant are added to remove hardness and heavy metal pollutants, and to separate out the mud cake;
2)通过膜浓缩处理系统,利用反渗透、电渗析进行浓缩减量,反渗透产水回用; 2) Through the membrane concentration treatment system, reverse osmosis and electrodialysis are used for concentration reduction, and reverse osmosis water is reused;
3)蒸发结晶系统,分别蒸发结晶出硫酸钠与氯化钠,回收利用,蒸发结晶的冷凝液回用,达到脱硫废水资源化处理的目的。 3) Evaporation and crystallization system, respectively evaporating and crystallizing sodium sulfate and sodium chloride for recycling, and reusing the condensate from evaporation and crystallization to achieve the purpose of resourceful treatment of desulfurization wastewater.
所述的步骤1)脱硫废水在预处理系统,具体是脱硫废水依次通过接脱硫废水调节池、1#反应池、澄清池进入中间水池,其中在脱硫废水调节池,通过曝气搅拌风机的曝气搅拌,进行水质水量调节,在1#反应池投加石灰、有机硫、絮凝剂、助凝剂,在澄清池通过沉淀去除硬度、重金属污染物,污泥排至污泥脱水装置,中间水池也接有搅拌风机防止沉淀;中间水池的出水依次通过2#反应池、浓缩池、管式滤膜装置、弱酸床进入清水池,其中在2#反应池投加纯碱、有机硫、絮凝剂,在浓缩池通过管式滤膜装置进行分离浓缩,进一步去除硬度、重金属污染物,浓缩池的沉淀污泥也排至污泥脱水装置,管式滤膜装置接有酸洗加药装置定时进行膜清洗,初步软化出水通过盐酸投加装置调整pH至7~8.5,弱酸床去除残余硬度,弱酸床接有树脂再生的盐酸/烧碱投加装置,对弱酸床进行再生,再生排水返回脱硫废水调节池重新处理;污泥脱水装置压滤出的脱水泥饼外运,污泥脱水装置压滤出的滤液返回脱硫废水调节池重新处理;清水池的出水送至膜浓缩处理系统,膜浓缩处理系统的电渗析产水返回到清水池重新处理。脱硫废水的pH:4~6、SS(悬浮物):5000~12000mg/L、Ca2+(钙离子):1000~2000mg/L、Mg2+(镁离子):3000~7000mg/L、Cl-(氯离子):7000~17000mg/L、SO42-(硫酸根离子):4000~8000mg/L、SiO2(二氧化硅):5~50mg/L、TDS(溶解总固体):16000~36000mg/L。 Step 1) The desulfurization wastewater is in the pretreatment system, specifically, the desulfurization wastewater enters the intermediate pool through the desulfurization wastewater adjustment tank, 1# reaction tank, and clarification tank in sequence, and in the desulfurization wastewater adjustment tank, the aeration by the aeration stirring fan Gas stirring to adjust the water quality and quantity, add lime, organic sulfur, flocculant, and coagulant to the 1# reaction tank, remove hardness and heavy metal pollutants through sedimentation in the clarification tank, and discharge the sludge to the sludge dehydration device, the middle tank It is also connected with a stirring fan to prevent precipitation; the effluent from the middle pool enters the clear water pool through the 2# reaction pool, the concentration pool, the tubular membrane device, and the weak acid bed in sequence, and soda ash, organic sulfur, and flocculant are added to the 2# reaction pool. Separation and concentration are carried out in the concentration tank through a tubular membrane filter device to further remove hardness and heavy metal pollutants. The sedimented sludge in the concentration tank is also discharged to the sludge dewatering device. Clean and initially soften the effluent to adjust the pH to 7-8.5 through the hydrochloric acid dosing device. The weak acid bed removes residual hardness. The weak acid bed is connected with a hydrochloric acid/caustic soda dosing device for resin regeneration to regenerate the weak acid bed, and the regenerated water returns to the desulfurization wastewater adjustment tank. Retreatment; the desiccated cake filtered out of the sludge dewatering device is transported outside, and the filtrate filtered out of the sludge dewatering device is returned to the desulfurization wastewater adjustment tank for retreatment; the effluent from the clear water tank is sent to the membrane concentration treatment system, and the membrane concentration treatment system The electrodialysis water is returned to the clean water tank for retreatment. pH of desulfurization wastewater: 4~6, SS (suspended solids): 5000~12000mg/L, Ca2+ (calcium ion): 1000~2000mg/L, Mg2+ (magnesium ion): 3000~7000mg/L, Cl-(chloride ion ): 7000~17000mg/L, SO42- (sulfate ion): 4000~8000mg/L, SiO2 (silicon dioxide): 5~50mg/L, TDS (total dissolved solids): 16000~36000mg/L.
所述的步骤2)通过膜浓缩处理系统,具体是预处理系统的出水进入反渗透装置进行脱盐处理,反渗透装置的产水达到循环水的用水标准(TDS≤1000mg/L),经过反渗透产水箱回用,反渗透装置接有反渗透清洗装置定时进行化学清洗;反渗透装置的浓水经过反渗透浓水箱、进入电渗析装置进行进一步浓缩减量(TDS浓缩至12~18%),电渗析装置接有电渗析清洗装置对电渗析进行定期清洗,电渗析装置的产水返回预处理系统,电渗析装置的浓水经过电渗析浓水箱送至蒸发结晶系统。 Step 2) through the membrane concentration treatment system, specifically, the effluent of the pretreatment system enters the reverse osmosis device for desalination treatment, and the water produced by the reverse osmosis device reaches the water standard of circulating water (TDS≤1000mg/L), and after reverse osmosis The produced water tank is reused, and the reverse osmosis device is connected to a reverse osmosis cleaning device for regular chemical cleaning; the concentrated water of the reverse osmosis device passes through the reverse osmosis concentrated water tank and enters the electrodialysis device for further concentration and reduction (TDS concentration to 12-18%). The electrodialysis unit is connected with an electrodialysis cleaning unit for regular cleaning of the electrodialysis unit. The produced water from the electrodialysis unit is returned to the pretreatment system, and the concentrated water from the electrodialysis unit is sent to the evaporation crystallization system through the electrodialysis unit’s concentrated water tank.
所述的步骤3)蒸发结晶系统,具体是通过膜浓缩处理系统的浓水进入蒸发结晶装置,蒸发结晶装置采用机械蒸汽再压缩技术,分别产出工业品质(纯度≥98%)的硫酸钠与氯化钠,蒸发结晶装置接有蒸汽减压装置利用外接蒸汽启动蒸发结晶系统并补充少量蒸汽,蒸发结晶装置产生的冷凝液经过蒸发结晶冷凝水箱回用。 The step 3) evaporation and crystallization system, specifically, the concentrated water through the membrane concentration treatment system enters the evaporation crystallization device, and the evaporation crystallization device adopts mechanical vapor recompression technology to produce industrial quality (purity ≥ 98%) sodium sulfate and Sodium chloride, the evaporative crystallization device is connected with a steam decompression device to start the evaporative crystallization system with external steam and supplement a small amount of steam. The condensate produced by the evaporative crystallization device is reused through the evaporative crystallization condensate tank.
实施例: Example:
为某电厂烟气石灰石--石膏湿法脱硫配套的35m3/h脱硫废水资源化处理工程。 A 35m 3 /h desulfurization wastewater resource treatment project for a power plant flue gas limestone-gypsum wet desulfurization.
1.设计水质与水量 1. Design water quality and quantity
(1)设计脱硫废水水质与水量:
脱硫废水水量为35m3/h; The volume of desulfurization wastewater is 35m 3 /h;
(2)反渗透产水水质与水量: (2) Water quality and quantity of reverse osmosis product:
反渗透产水水质优于循环水补水的要求,TDS≤500mg/L,反渗透产水水量为28.5m3/h; The water quality of reverse osmosis is better than that of circulating water replenishment, TDS≤500mg/L, and the volume of reverse osmosis water is 28.5m 3 /h;
(3)蒸发结晶冷凝液水质与水量: (3) Water quality and quantity of evaporation and crystallization condensate:
蒸发结晶冷凝液水质满足回用水要求,TDS≤100mg/L,蒸发结晶冷凝液水量为5.5m3/h; The water quality of evaporative crystallization condensate meets the requirements of reuse water, TDS≤100mg/L, and the water volume of evaporative crystallization condensate is 5.5m 3 /h;
(4)回收工业盐品质及量: (4) Quality and quantity of recovered industrial salt:
回收工业盐纯度达到98%,其中硫酸钠0.3T/h,氯化钠0.65T/h。 The purity of recovered industrial salt reaches 98%, including 0.3T/h sodium sulfate and 0.65T/h sodium chloride.
2.水量平衡 2. water balance
脱硫废水资源化处理项目的水量平衡与各部分水质(TDS)参见脱硫废水资源化处理装置实施例的水量平衡图4。 For the water volume balance and water quality (TDS) of each part of the desulfurization wastewater recycling treatment project, refer to the water balance figure 4 of the embodiment of the desulfurization wastewater recycling treatment device.
3.各个系统主要参数 3. The main parameters of each system
(1)预处理系统: (1) Pretreatment system:
(1.1)脱硫废水调节池:20mX7.5mX6m(有效容积840m3),钢混FRP防腐,1座。配套脱硫废水提升泵:Q=40m3/h、H=15m、N=5.5kW,材质:氟塑料,2台(1用1备); (1.1) Desulfurization wastewater regulating pool: 20mX7.5mX6m (effective volume 840m 3 ), steel-concrete FRP anti-corrosion, 1 seat. Supporting desulfurization wastewater lift pump: Q=40m 3 /h, H=15m, N=5.5kW, material: fluoroplastic, 2 sets (1 for use and 1 for standby);
(1.2)1#反应池:9mX3mX3.4m(分3格),材质:碳钢FRP防腐,1台。配套搅拌器:N=7.5kW,3台; (1.2) 1# reaction tank: 9mX3mX3.4m (divided into 3 compartments), material: carbon steel FRP anti-corrosion, 1 set. Supporting mixer: N=7.5kW, 3 sets;
(1.3)澄清池:Φ8000X7000mm,材质:碳钢FRP防腐,1台。配套刮泥机:N=1.5kW,1台;排泥泵:Q=15m3/h、H=20、N=4kW,2台(1用1备); (1.3) Clarification tank: Φ8000X7000mm, material: carbon steel FRP anti-corrosion, 1 set. Supporting mud scraper: N=1.5kW, 1 set; mud pump: Q=15m 3 /h, H=20, N=4kW, 2 sets (1 for use and 1 for standby);
(1.4)中间水池:V=40m3,材质:碳钢FRP防腐,1台。配套中间水泵:Q=40m3/h、H=15m、N=5.5kW,材质:氟塑料,2台(1用1备); (1.4) Intermediate pool: V=40m 3 , material: carbon steel FRP anti-corrosion, 1 set. Supporting intermediate water pump: Q=40m 3 /h, H=15m, N=5.5kW, material: fluorine plastic, 2 sets (1 for use and 1 for standby);
(1.5)2#反应池:6mX3mX3.4m(分2格),材质:碳钢FRP防腐,1台。配套搅拌器:N=7.5kW,2台; (1.5) 2# reaction tank: 6mX3mX3.4m (divided into 2 compartments), material: carbon steel FRP anti-corrosion, 1 set. Matching mixer: N=7.5kW, 2 sets;
(1.6)浓缩池:3mX3mX3.4m,材质:碳钢FRP防腐,1台。配套搅拌器:N=7.5kW,1台;循环泵:Q=110m3/h、H=45m、N=30kW,材质:氟塑料,4台;排泥泵:Q=15m3/h、H=20、N=4kW,2台(1用1备); (1.6) Concentration tank: 3mX3mX3.4m, material: carbon steel FRP anti-corrosion, 1 set. Supporting agitator: N=7.5kW, 1 set; circulation pump: Q=110m 3 /h, H=45m, N=30kW, material: fluorine plastic, 4 sets; mud pump: Q=15m 3 /h, H =20, N=4kW, 2 sets (1 for use and 1 for backup);
(1.7)管式滤膜装置:Q=40m3,1套,4列/套,含管式滤膜36支(9支/列,膜面积:4.25m2/支); (1.7) Tubular membrane filtration device: Q=40m 3 , 1 set, 4 columns/set, including 36 tubular membranes (9 pieces/column, membrane area: 4.25m 2 /piece);
(1.8)弱酸床:Φ3000mmX5000mm,材质:碳钢衬胶,2台,内装特种耐盐敖合树脂H=1.25m(LewatitMDSTP260),串联运行,前台弱酸床饱和后再生并后置; (1.8) Weak acid bed: Φ3000mmX5000mm, material: carbon steel rubber lining, 2 sets, built with special salt-resistant Ao composite resin H=1.25m (LewatitMDSTP260), running in series, the weak acid bed at the front desk is saturated and regenerated and placed in the rear;
(1.9)清水池:V=40m3,材质:碳钢FRP防腐,1台。配套反渗透增压泵:Q=44m3/h、H=30m、N=7.5kW,材质:氟塑料,2台(1用1备); (1.9) Clear water pool: V=40m 3 , material: carbon steel FRP anticorrosion, 1 set. Supporting reverse osmosis booster pump: Q=44m 3 /h, H=30m, N=7.5kW, material: fluoroplastic, 2 sets (1 for use and 1 for backup);
(1.10)曝气搅拌风机:Q=35m3/min、ΔP=63.7kPa、N=55kW,3台(2用1备); (1.10) Aeration and stirring fan: Q=35m 3 /min, ΔP=63.7kPa, N=55kW, 3 sets (2 for use and 1 for standby);
(1.11)石灰/有机硫/絮凝剂/助凝剂投加装置:石灰乳制备箱(带搅拌):Φ2700X3000mm,材质:碳钢FRP防腐,1个,配循环泵:Q=10m3/h、H=20m、N=2.2kW,材质:氟塑料,2台(1用1备)。石灰乳计量箱(带搅拌):Φ2700X3000mm,材质:碳钢FRP防腐,1个,配石灰乳计量泵:Q=1800L/h、H=30m、N=0.75kW,材质:泵头PVC,2台(1用1备)。有机硫计量箱(带搅拌):Φ2000X3000mm,材质:碳钢FRP防腐,1个,配有机硫计量泵(带变频):Q=0~25L/h、H=30m、N=0.55kW,材质:泵头PVC,2台(1用1备)。混凝剂计量箱(带搅拌):Φ2000X3000mm,材质:碳钢FRP防腐,1个,配混凝剂计量泵(带变频):Q=0~130L/h、H=30m、N=0.55kW,材质:泵头PVC,2台(1用1备)。助凝剂计量箱(带搅拌):Φ2000X3000mm,材质:碳钢FRP防腐,2个,配助凝剂计量泵(带变频):Q=0~415L/h、H=30m、N=0.55kW,材质:泵头PVC,2台(1用1备); (1.11) Lime/organic sulfur/flocculant/coagulant aid dosing device: lime milk preparation box (with stirring): Φ2700X3000mm, material: carbon steel FRP anticorrosion, 1 piece, with circulation pump: Q=10m 3 /h, H=20m, N=2.2kW, material: fluorine plastic, 2 sets (1 for use and 1 for backup). Lime milk metering box (with stirring): Φ2700X3000mm, material: carbon steel FRP anti-corrosion, 1, with lime milk metering pump: Q=1800L/h, H=30m, N=0.75kW, material: pump head PVC, 2 sets (1 for use and 1 for backup). Organic sulfur metering box (with stirring): Φ2000X3000mm, material: carbon steel FRP anti-corrosion, 1, equipped with organic sulfur metering pump (with frequency conversion): Q=0~25L/h, H=30m, N=0.55kW, material: PVC pump head, 2 sets (1 for use and 1 for standby). Coagulant metering box (with stirring): Φ2000X3000mm, material: carbon steel FRP anti-corrosion, 1 piece, equipped with coagulant metering pump (with frequency conversion): Q=0~130L/h, H=30m, N=0.55kW, Material: PVC pump head, 2 sets (1 for use and 1 for standby). Coagulant aid metering box (with stirring): Φ2000X3000mm, material: carbon steel FRP anti-corrosion, 2 pieces, equipped with coagulant aid metering pump (with frequency conversion): Q=0~415L/h, H=30m, N=0.55kW, Material: PVC pump head, 2 sets (1 for use and 1 for standby);
(1.12)搅拌风机:Q=3m3/min、ΔP=49kPa、N=4kW,2台(1用1备); (1.12) Stirring fan: Q=3m 3 /min, ΔP=49kPa, N=4kW, 2 sets (1 for use and 1 for standby);
(1.13)纯碱/有机硫/絮凝剂投加装置:纯碱自动加药系统:三槽式,制备能力200L/h,配制浓度5%,1套,配纯碱计量泵(带变频):Q=85L/h、H=70m、N=0.37kW,材质:泵头PVC,2台(1用1备)。有机硫计量箱(带搅拌):V=1m3,,材质:PE,1个,配有机硫计量泵(带变频):Q=0~25L/h、H=30m、N=0.55kW,材质:泵头PVC,2台(1用1备)。混凝剂计量箱(带搅拌):V=1m3,材质:PE,1个,配混凝剂计量泵(带变频):Q=0~30L/h、H=30m、N=0.55kW,材质:泵头PVC,2台(1用1备); (1.13) Soda ash/organic sulfur/flocculant dosing device: soda ash automatic dosing system: three-tank type, preparation capacity 200L/h, preparation concentration 5%, 1 set, equipped with soda ash metering pump (with frequency conversion): Q=85L /h, H=70m, N=0.37kW, material: PVC pump head, 2 sets (1 for use and 1 for standby). Organic sulfur metering box (with stirring): V=1m 3 , material: PE, 1 piece, equipped with organic sulfur metering pump (with frequency conversion): Q=0~25L/h, H=30m, N=0.55kW, material : PVC pump head, 2 sets (1 for use and 1 for standby). Coagulant metering box (with stirring): V=1m 3 , material: PE, 1 piece, equipped with coagulant metering pump (with frequency conversion): Q=0~30L/h, H=30m, N=0.55kW, Material: PVC pump head, 2 sets (1 for use and 1 for standby);
(1.14)盐酸投加装置:盐酸储罐:Φ2000X3000mm,材质:碳钢衬胶,1台,配套卸酸泵:Q=10m3/h、H=5m、N=2.2kW,材质:氟塑料,1台;盐酸计量泵:Q=0~4.3L/h、H=30m、N=0.55kW,材质:泵头PVC,2台(1用1备);酸雾吸收器:Φ500X1000mm,材质:PVC,1个; (1.14) Hydrochloric acid dosing device: Hydrochloric acid storage tank: Φ2000X3000mm, material: carbon steel lined with rubber, 1 set, matching acid unloading pump: Q=10m 3 /h, H=5m, N=2.2kW, material: fluoroplastic, 1 set; hydrochloric acid metering pump: Q=0~4.3L/h, H=30m, N=0.55kW, material: pump head PVC, 2 sets (1 for use and 1 for standby); acid mist absorber: Φ500X1000mm, material: PVC , 1;
(1.15)污泥脱水装置:板框压滤机:A=300m2,2套,配套污泥储槽(带搅拌):V=100m3,材质:碳钢防腐,1个,污泥泵:Q=30m3/h、H=80、N=15kW,3台(2用1备);冲洗泵:Q=8m3/h、H=500m、N=15kW,1台;以及滤液池(带搅拌)、滤液回送泵等; (1.15) Sludge dewatering device: plate and frame filter press: A=300m 2 , 2 sets, supporting sludge storage tank (with stirring): V=100m 3 , material: carbon steel anti-corrosion, 1 piece, sludge pump: Q=30m3/h, H=80, N=15kW, 3 sets (2 for 1 standby); flushing pump: Q=8m3/h, H=500m, N=15kW, 1 set; and filtrate tank (with stirring) , filtrate return pump, etc.;
(1.16)酸洗加药装置:盐酸计量箱:V=0.5m3,材质:碳钢衬胶,1台,配套盐酸计量泵:Q=1.9L/h、H=172m、N=22W,材质:泵头PVC,2台(1用1备); (1.16) Pickling and dosing device: hydrochloric acid metering box: V=0.5m 3 , material: carbon steel lined with rubber, 1 set, matching hydrochloric acid metering pump: Q=1.9L/h, H=172m, N=22W, material : PVC pump head, 2 sets (1 for use and 1 for standby);
(1.17)树脂再生的盐酸/烧碱投加装置:酸计量箱V=2m3,材质:碳钢衬胶,1台;碱计量箱V=4m3,材质:碳钢衬胶,1台;配套酸、碱喷射器,材质:FRP,2台;酸碱再生泵:Q=10m3/h、H=20m、N=2.2kW,材质:氟塑料,2台;碱储罐:V=10m3,材质:碳钢衬胶,1台。 (1.17) Hydrochloric acid/caustic soda dosing device for resin regeneration: acid metering box V=2m 3 , material: carbon steel rubber-lined, 1 set; alkali metering box V=4m 3 , material: carbon steel rubber-lined, 1 set; matching Acid and alkali injectors, material: FRP, 2 sets; acid-base regeneration pump: Q=10m 3 /h, H=20m, N=2.2kW, material: fluorine plastic, 2 sets; alkali storage tank: V=10m 3 , Material: carbon steel rubber lining, 1 set.
(2)膜浓缩处理系统: (2) Membrane concentration treatment system:
(2.1)反渗透装置:Q=15m3/h,Re=70%,2套,含海水膜60支(每套30支,单支膜面积34.4m2)、反渗透膜壳10支(每套5支,8”X6芯、1200psi)。配套保安过滤器:Q=22m3/h,过滤精度5μm,2台;反渗透高压泵(带变频):Q=15.4m3/h、H=520m、N=30kW,材质:双相钢2205,2台;反渗透段间增压泵:Q=13.2m3/h、H=250m、N=15kW,材质:双相钢2205,2台;能量回收装置:PX-45PB,Q=8.4m3/h,2台; (2.1) Reverse osmosis device: Q=15m 3 /h, Re=70%, 2 sets, including 60 seawater membranes (30 pieces per set, single membrane area 34.4m 2 ), 10 reverse osmosis membrane shells (each Set of 5 pieces, 8"X6 core, 1200psi). Supporting security filter: Q=22m 3 /h, filtration accuracy 5μm, 2 sets; reverse osmosis high pressure pump (with frequency conversion): Q=15.4m 3 /h, H= 520m, N=30kW, material: duplex steel 2205, 2 sets; reverse osmosis interstage booster pump: Q=13.2m 3 /h, H=250m, N=15kW, material: duplex steel 2205, 2 sets; Energy recovery device: PX-45PB, Q=8.4m 3 /h, 2 sets;
(2.2)反渗透浓水箱:V=20m3,材质PE,1台。配套电渗析进水泵:Q=40m3/h、H=30m、N=5.5kW,材质:氟塑料,2台(1用1备); (2.2) Concentrated reverse osmosis water tank: V=20m 3 , made of PE, 1 set. Supporting electrodialysis inlet pump: Q=40m 3 /h, H=30m, N=5.5kW, material: fluoroplastic, 2 sets (1 for use and 1 for standby);
(2.3)电渗析装置:处理进水Q=12m3/h,产水Q=5.5m3/h,1套,含电渗析本体:一级一段400X1600,12台。配套2*15A/250V整流器,6台;电渗析进水及浓水过滤器:Q=40m3/h,过滤精度5μm,2台;电渗析浓水循环泵:Q=40m3/h、H=30m、N=5.5kW,材质:氟塑料,2台(1用1备);电渗析极水循环泵:Q=20m3/h、H=30m、N=4kW,材质:氟塑料,2台(1用1备);电渗析产水及浓水循环水箱:V=20m3,材质PE,2台; (2.3) Electrodialysis device: treatment influent Q=12m 3 /h, product water Q=5.5m 3 /h, 1 set, including electrodialysis main body: first stage and first stage 400X1600, 12 sets. Supporting 2*15A/250V rectifiers, 6 sets; electrodialysis feed water and concentrated water filter: Q=40m 3 /h, filtration accuracy 5μm, 2 sets; electrodialysis concentrated water circulation pump: Q=40m 3 /h, H= 30m, N=5.5kW, material: fluoroplastic, 2 sets (1 for use and 1 for standby); electrodialysis polar water circulation pump: Q=20m 3 /h, H=30m, N=4kW, material: fluoroplastic, 2 sets ( 1 for use and 1 for standby); electrodialysis produced water and concentrated water circulating water tank: V=20m 3 , material PE, 2 sets;
(2.4)电渗析浓水箱:V=20m3,材质:PE,1台;配套蒸发结晶系统进水泵:Q=10m3/h、H=30m、N=2.2kW,材质:氟塑料,2台(1用1备); (2.4) Concentrated water tank for electrodialysis: V=20m 3 , material: PE, 1 set; matching evaporation and crystallization system inlet pump: Q=10m 3 /h, H=30m, N=2.2kW, material: fluoroplastic, 2 sets (1 for use and 1 for backup);
(2.5)反渗透清洗装置:清洗箱V=2m3,材质:PE,1台。配套电加热器:N=7.5kW,材质:SS316L,1台;清洗泵:Q=24m3/h、H=40m、N=5.5kW,材质:氟塑料,1台;清洗过滤器:Q=24m3/h、过滤精度5μm、材质:PP,1台; (2.5) Reverse osmosis cleaning device: cleaning tank V=2m 3 , material: PE, 1 set. Supporting electric heater: N=7.5kW, material: SS316L, 1 set; cleaning pump: Q=24m 3 /h, H=40m, N=5.5kW, material: fluoroplastic, 1 set; cleaning filter: Q= 24m 3 /h, filtration precision 5μm, material: PP, 1 set;
(2.6)反渗透产水箱:V=20m3,材质:PE,1台;配套反渗透产水回用水泵:Q=30m3/h、H=50m、N=15kW,材质:SS304,2台(1用1备);反渗透冲洗水泵:Q=24m3/h、H=30m、N=4kW,材质:SS304,1台; (2.6) Reverse osmosis product water tank: V=20m 3 , material: PE, 1 set; supporting reverse osmosis product water recycling pump: Q=30m 3 /h, H=50m, N=15kW, material: SS304, 2 sets (1 for use and 1 for standby); reverse osmosis flushing pump: Q=24m 3 /h, H=30m, N=4kW, material: SS304, 1 set;
(2.7)电渗析清洗装置:清洗箱V=2m3,材质:PE,1台。配套清洗泵:Q=25m3/h、H=30m、N=4kW,材质:氟塑料,1台;清洗过滤器:Q=40m3/h、过滤精度5μm、材质:PP,1台。 (2.7) Electrodialysis cleaning device: cleaning box V=2m 3 , material: PE, 1 set. Supporting cleaning pump: Q=25m 3 /h, H=30m, N=4kW, material: fluoroplastic, 1 set; cleaning filter: Q=40m 3 /h, filtration accuracy 5μm, material: PP, 1 set.
(3)蒸发结晶系统: (3) Evaporation crystallization system:
(3.1)蒸发结晶装置:降膜蒸发器:A=140m2,强制循环蒸发器:A=390m2,材质:TA1/TA2/SS304,各1台。压缩机组(带变频):Q=5860kg/h、N=160kW,2套。配套蒸馏水预热器、不凝气预热器、鲜蒸汽预热器、母液预热器、末效冷凝器、降膜分离器、结晶分离器、母液罐、离心机等; (3.1) Evaporation and crystallization device: falling film evaporator: A=140m 2 , forced circulation evaporator: A=390m 2 , material: TA1/TA2/SS304, 1 each. Compressor unit (with frequency conversion): Q=5860kg/h, N=160kW, 2 sets. Supporting distilled water preheater, non-condensable gas preheater, fresh steam preheater, mother liquor preheater, final effect condenser, falling film separator, crystallization separator, mother liquor tank, centrifuge, etc.;
(3.2)蒸汽减压装置:减压阀及节流装置,含安全保护装置,系统配套; (3.2) Steam pressure reducing device: pressure reducing valve and throttling device, including safety protection device, supporting system;
(3.3)蒸发结晶冷凝水箱:V=10m3,材质:SS304,1台;配套冷凝水回用水泵:Q=10m3/h、H=50m、N=5kW,材质:SS304,2台(1用1备)。 (3.3) Evaporation and crystallization condensate tank: V=10m 3 , material: SS304, 1 set; matching condensate return pump: Q=10m 3 /h, H=50m, N=5kW, material: SS304, 2 sets (1 Prepare with 1).
(4)配套系统: (4) Supporting system:
(4.1)工艺用压缩空气储罐:V=2m3,工作压力0.8MPa,材质:Q235R,1台。仪表用压缩空气储罐:V=1m3,工作压力0.8MPa,材质:Q235R,1台; (4.1) Compressed air storage tank for process: V=2m 3 , working pressure 0.8MPa, material: Q235R, 1 set. Compressed air storage tank for instruments: V=1m 3 , working pressure 0.8MPa, material: Q235R, 1 set;
(4.2)电控、仪表系统:仪表、电气、控制、电缆、桥架等,1套; (4.2) Electric control and instrument system: instrument, electric, control, cable, bridge, etc., 1 set;
(4.3)系统安装:管道、阀门、支架等,1套。 (4.3) System installation: pipes, valves, brackets, etc., 1 set.
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| WO2018218939A1 (en) * | 2017-05-31 | 2018-12-06 | 国家电投集团远达环保工程有限公司重庆科技分公司 | Zero-discharge wastewater treatment system for scr catalyst regeneration wastewater |
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| CN107473486B (en) * | 2017-09-26 | 2020-12-29 | 江苏中圣高科技产业有限公司 | Combined treatment method of desulfurization wastewater |
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