CN105575544A - Communication cable capable of preventing saline-alkaline corrosion and rat/ant gnawing - Google Patents
Communication cable capable of preventing saline-alkaline corrosion and rat/ant gnawing Download PDFInfo
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- CN105575544A CN105575544A CN201510887285.XA CN201510887285A CN105575544A CN 105575544 A CN105575544 A CN 105575544A CN 201510887285 A CN201510887285 A CN 201510887285A CN 105575544 A CN105575544 A CN 105575544A
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02A—TECHNOLOGIES FOR ADAPTATION TO CLIMATE CHANGE
- Y02A30/00—Adapting or protecting infrastructure or their operation
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Abstract
The invention discloses a communication cable capable of preventing saline-alkaline corrosion and rat/ant gnawing. The communication cable comprises a salt-tolerant outer sheath layer, a metal braided shield layer, a low-smoke zero-halogen polyolefin packing layer, an inflaming-retarding protection layer and a copper cable core in sequence from the outside in. Two anti-insect/ant-tearing ropes are radially arranged between the salt-tolerant outer sheath layer and the metal braided shield layer. The inflaming-retarding protection layer is formed by decabromodiphenyl ethane, antimonony oxide, paraffins, calcined clay, silicon rubber, fluorinated silicone rubber, lubricating oil and epoxy triglyceride. The low-smoke zero-halogen polyolefin packing layer is formed by polyethylene, micron calcium carbonate nucleation master batch and a metal binder. Each anti-insect/ant-tearing rope is formed by stranding four strands of glass fibres soaked with an anti-insect/ant extraction solution and four strands of tinned copper wires. The communication cable is high in tensile strength, easy to bend, good in flame resistance, capable of preventing gnawing of rodents, resistant to seawater and salt spray corrosion, resistant to seawater and humidity dipping, resistant to wind erosion and good in anti-torsion performance.
Description
Technical field
The present invention relates to field of power communication, specifically the telecommunication cable that bites of a kind of saline-alkaline corrosion-resistant rat-and-ant proof.
Background technology
China is vast in territory, all kinds of with a varied topography, weather variation, monsoon or Sandstorm weather is often had in coastal or west area, owing to not being exclusively used in salt affected soil in existing communications facility, the cable of resistance to chemical attack is supporting, intelligence adopts conventional cable replacement, conventional telecommunication cable cannot adapt to wind erosion and saline and alkaline erosion environment, usually because of salt, alkali, acid corrosion, seawater is moist, and wind-force stretches and transmission line is broken down, shorten the useful life of telecommunication cable, cause engineering cost to increase and even shelve; Cable is owing to being arranged on open air, and bad environments residing for some areas especially, has very high requirement for the tension of cable, low temperature resistant, warp resistance performance, useful life; In addition, outdoor cable also usually suffers biting of rodent and causes breakage failure; When cable is installed, to process cable end, peel off extexine, waste time and energy; For above problem, need to design the telecommunication cable that a kind of saline-alkaline corrosion-resistant rat-and-ant proof bites, to address the deficiencies of the prior art, meet user demand.
Summary of the invention
The object of the present invention is to provide the telecommunication cable that a kind of saline-alkaline corrosion-resistant rat-and-ant proof bites, to solve the problem proposed in above-mentioned background technology.
For achieving the above object, the invention provides following technical scheme:
The telecommunication cable that a kind of saline-alkaline corrosion-resistant rat-and-ant proof bites, comprise the salt tolerant erosion external sheath layer, metal knitted screen, low-smoke halogen-free polyolefin packed layer, flame resistant protective layer and the copper cable core that set gradually from outside to inside, described copper cable core is set to three, each copper cable core is enclosed with flame resistant protective layer outward all separately, and the kernel of section line of three copper cable cores forms equilateral triangle; Described low-smoke halogen-free polyolefin packed layer is filled in the space in metal knitted screen, outside flame resistant protective layer; Radially be provided with two ant preventions between described salt tolerant erosion external sheath layer and metal knitted screen and tear rope, the center of circle, cross section that ant prevention tears rope is positioned at the two-end-point of the diameter of section of metal knitted screen.
As the further scheme of the present invention: described flame resistant protective layer, be prepared from by the raw material of following weight portion: TDE 3 ~ 5 parts, antimonous oxide 3 ~ 5 parts, 1 ~ 2 part, paraffin, calcining 1 ~ 2 part, pottery, 5 ~ 8 parts, silicon rubber, fluorosioloxane rubber 5 ~ 10 parts, lubricating oil 0 ~ 1 part, epoxidation triglyceride 0.2 ~ 1 part.
As the present invention's further scheme: the preparation of described copper cable core: carry out wire drawing, continuous annealing to copper product, produce many roundings, soft copper cash, copper cash is undertaken stranded by the twisting pitch of 10 ~ 14 times of wire diameter, prepares surface compression, rounding, uniform copper cable core.
As the present invention's further scheme: described low-smoke halogen-free polyolefin packed layer, is prepared from by the raw material of following weight portion: melt flow rate (MFR) is polyethylene 30 ~ 50 parts, 10 ~ 15 parts, micron order calcium carbonate, nucleation masterbatch 1 ~ 2 part, the metal adhesive 0.3 ~ 0.5 part of 0.25 ~ 0.30g/min.
As the present invention's further scheme: described ant prevention tears rope, by 4 strands of glass fibres with 4 strands of tinned copper wires are stranded forms, glass fibre is prepared from by the raw material of following weight portion: silicon dioxide 40 ~ 50 parts, alundum (Al2O3) 20 ~ 30 parts, 25 ~ 35 parts, calcium oxide, 0.2 ~ 1 part, magnesium oxide, zirconium dioxide 1 ~ 2 part, titanium oxide 0.5 ~ 0.8 part, iron oxide 0.3 ~ 0.5 part, oxidation receive 1.0 ~ 1.2 parts, potassium oxide 0.8 ~ 1.0 part, lithia 0.7 ~ 1.0 part, rat-and-ant proof extract 10 ~ 20 parts.
As the present invention's further scheme: described rat-and-ant proof extract is prepared from by the raw material of following weight portion: Salvia japonica 15 ~ 25 parts, Verbena officinalis 20 ~ 30 parts, 20 ~ 30 parts, Chinese prickly ash, capsaicine 10 ~ 15 parts, cypermethrin 20 ~ 25 parts.
As the present invention's further scheme: described metal knitted screen, be prepared from by the raw material of following weight portion: fluorubber 40 ~ 50 parts, octyl epoxy stearate 1 ~ 5 part, butadiene rubber 10 ~ 20 parts, 1 ~ 3 part, age resistor, promoter 1 ~ 2 part, nicotinic acid rare earth compounding 1 ~ 2 part, mixture is extruded on the metallic framework that tinned copper wire is woven into.
As the present invention's further scheme: described salt tolerant erosion external sheath layer, is prepared from by the raw material of following weight portion: fluorubber 10 ~ 30 parts, 20 ~ 30 parts, silicon rubber, cumyl peroxide 2 ~ 3 parts, hydration zinc borate 3 ~ 4 parts, 2 ~ 3 parts, quinoline age resistor, 8-isoquinolinol rare earth compounding 2 ~ 3 parts, calcinated argil 5 ~ 8 parts.
Compared with prior art, the invention has the beneficial effects as follows: the anti-intensity that rises of the present invention is greater than 17N/mm
2, elongation at break is more than or equal to 260%, and ageing properties is superior, good insulation preformance, and thermal stability is good; Cold tolerance is good, and hot strength is high, is easy to bending, constructability, and fire resistance is good; Can effectively prevent rodent from biting, rat-and-ant proof be effective, can not bursting by freezing under cryogenic conditions out of doors; Interior sea water resistance salt air corrosion, sea water resistance moisture dipping; Weatherproof, resistance to twisting property are good; Ensure the stable operation of communication line, avoid telecommunication cable affects communication line operation phenomenon because outside environmental elements damages.
Accompanying drawing explanation
Fig. 1 is structural representation of the present invention.
Wherein, 1 ~ flame resistant protective layer; 2 ~ copper cable core; 3 ~ low-smoke halogen-free polyolefin packed layer; 4 ~ ant prevention tears rope; 5 ~ metal knitted screen; 6 ~ salt tolerant erosion external sheath layer.
Embodiment
Be described in more detail below in conjunction with the technical scheme of embodiment to this patent.
Refer to Fig. 1, the telecommunication cable that a kind of saline-alkaline corrosion-resistant rat-and-ant proof bites, comprise the salt tolerant erosion external sheath layer 6, metal knitted screen 5, low-smoke halogen-free polyolefin packed layer 3, flame resistant protective layer 1 and the copper cable core 2 that set gradually from outside to inside, described copper cable core 2 is set to three, each copper cable core 2 is outer is enclosed with flame resistant protective layer 1 all separately, and the kernel of section line of three copper cable cores 2 forms equilateral triangle; Described low-smoke halogen-free polyolefin packed layer 3 is filled in the space in metal knitted screen 5, outside flame resistant protective layer 1; Radially be provided with two ant preventions between described salt tolerant erosion external sheath layer 6 and metal knitted screen 5 and tear rope 4, the center of circle, cross section that ant prevention tears rope 4 is positioned at the two-end-point of the diameter of section of metal knitted screen 5.
Embodiment 1
Described flame resistant protective layer 1, is prepared from by the raw material of following weight portion: TDE 3 parts, antimonous oxide 3 parts, 1 part, paraffin, calcining 1 part, pottery, 5 parts, silicon rubber, fluorosioloxane rubber 5 parts, lubricating oil 0 part, epoxidation triglyceride 0.2 part.
The preparation of described copper cable core 2: carry out wire drawing, continuous annealing to copper product, produces many roundings, soft copper cash, is undertaken stranded by copper cash by the twisting pitch of 10 times of wire diameter, prepares surface compression, rounding, uniform copper cable core.
Described low-smoke halogen-free polyolefin packed layer 3, is prepared from by the raw material of following weight portion: melt flow rate (MFR) is polyethylene 30 parts, 10 parts, micron order calcium carbonate, nucleation masterbatch 1 part, the metal adhesive 0.3 part of 0.25 ~ 0.30g/min.
Described ant prevention tears rope 4, by 4 strands of glass fibres with 4 strands of tinned copper wires are stranded forms, glass fibre is prepared from by the raw material of following weight portion: silicon dioxide 40 parts, alundum (Al2O3) 20 parts, 25 parts, calcium oxide, 0.2 part, magnesium oxide, zirconium dioxide 1 part, titanium oxide 0.5 part, iron oxide 0.3 part, oxidation receive 1.0 parts, potassium oxide 0.8 part, lithia 0.7 part, rat-and-ant proof extract 10 parts.
Described rat-and-ant proof extract is prepared from by the raw material of following weight portion: Salvia japonica 15 parts, Verbena officinalis 20 parts, 20 parts, Chinese prickly ash, capsaicine 10 parts, cypermethrin 20 parts.
Described metal knitted screen 5, be prepared from by the raw material of following weight portion: fluorubber 40 parts, octyl epoxy stearate 1 part, butadiene rubber 10 parts, 1 part, age resistor, promoter 1 part, nicotinic acid rare earth compounding 1 part, mixture is extruded on the metallic framework that tinned copper wire is woven into.
Described salt tolerant erosion external sheath layer 6, is prepared from by the raw material of following weight portion: fluorubber 10 parts, 20 parts, silicon rubber, cumyl peroxide 2 parts, hydration zinc borate 3 parts, 2 parts, quinoline age resistor, 8-isoquinolinol rare earth compounding 2 parts, calcinated argil 5 parts.
Embodiment 2
Described flame resistant protective layer 1, is prepared from by the raw material of following weight portion: TDE 5 parts, antimonous oxide 5 parts, 2 parts, paraffin, calcining 2 parts, pottery, 8 parts, silicon rubber, fluorosioloxane rubber 10 parts, lubricating oil 1 part, epoxidation triglyceride 1 part.
The preparation of described copper cable core 2: carry out wire drawing, continuous annealing to copper product, produces many roundings, soft copper cash, is undertaken stranded by copper cash by the twisting pitch of 14 times of wire diameter, prepares surface compression, rounding, uniform copper cable core.
Described low-smoke halogen-free polyolefin packed layer 3, is prepared from by the raw material of following weight portion: melt flow rate (MFR) is polyethylene 50 parts, 15 parts, micron order calcium carbonate, nucleation masterbatch 2 parts, the metal adhesive 0.5 part of 0.25 ~ 0.30g/min.
Described ant prevention tears rope 4, by 4 strands of glass fibres with 4 strands of tinned copper wires are stranded forms, glass fibre is prepared from by the raw material of following weight portion: silicon dioxide 50 parts, alundum (Al2O3) 30 parts, 35 parts, calcium oxide, 1 part, magnesium oxide, zirconium dioxide 2 parts, titanium oxide 0.8 part, iron oxide 0.5 part, oxidation receive 1.2 parts, potassium oxide 1.0 parts, lithia 1.0 parts, rat-and-ant proof extract 20 parts.
Described rat-and-ant proof extract is prepared from by the raw material of following weight portion: Salvia japonica 25 parts, Verbena officinalis 30 parts, 30 parts, Chinese prickly ash, capsaicine 15 parts, cypermethrin 25 parts.
Described metal knitted screen 5, be prepared from by the raw material of following weight portion: fluorubber 50 parts, octyl epoxy stearate 5 parts, butadiene rubber 20 parts, 3 parts, age resistor, promoter 2 parts, nicotinic acid rare earth compounding 2 parts, mixture is extruded on the metallic framework that tinned copper wire is woven into.
Described salt tolerant erosion external sheath layer 6, is prepared from by the raw material of following weight portion: fluorubber 30 parts, 30 parts, silicon rubber, cumyl peroxide 3 parts, hydration zinc borate 4 parts, 3 parts, quinoline age resistor, 8-isoquinolinol rare earth compounding 3 parts, calcinated argil 8 parts.
Embodiment 3
Described flame resistant protective layer 1, is prepared from by the raw material of following weight portion: TDE 4 parts, antimonous oxide 4 parts, 1.5 parts, paraffin, calcining 1.5 parts, pottery, 6.5 parts, silicon rubber, fluorosioloxane rubber 7.5 parts, lubricating oil 0.5 part, epoxidation triglyceride 0.6 part.
The preparation of described copper cable core 2: carry out wire drawing, continuous annealing to copper product, produces many roundings, soft copper cash, is undertaken stranded by copper cash by the twisting pitch of 12 times of wire diameter, prepares surface compression, rounding, uniform copper cable core.
Described low-smoke halogen-free polyolefin packed layer 3, is prepared from by the raw material of following weight portion: melt flow rate (MFR) is polyethylene 40 parts, 12.5 parts, micron order calcium carbonate, nucleation masterbatch 1.5 parts, the metal adhesive 0.4 part of 0.25 ~ 0.30g/min.
Described ant prevention tears rope 4, by 4 strands of glass fibres with 4 strands of tinned copper wires are stranded forms, glass fibre is prepared from by the raw material of following weight portion: silicon dioxide 45 parts, alundum (Al2O3) 25 parts, 30 parts, calcium oxide, 0.6 part, magnesium oxide, zirconium dioxide 1.5 parts, titanium oxide 0.7 part, iron oxide 0.4 part, oxidation receive 1.1 parts, potassium oxide 0.9 part, lithia 0.8 part, rat-and-ant proof extract 15 parts.
Described rat-and-ant proof extract is prepared from by the raw material of following weight portion: Salvia japonica 20 parts, Verbena officinalis 25 parts, 25 parts, Chinese prickly ash, capsaicine 12 parts, cypermethrin 22 parts.
Described metal knitted screen 5, be prepared from by the raw material of following weight portion: fluorubber 45 parts, octyl epoxy stearate 3 parts, butadiene rubber 15 parts, 2 parts, age resistor, promoter 1.5 parts, nicotinic acid rare earth compounding 1.5 parts, mixture is extruded on the metallic framework that tinned copper wire is woven into.
Described salt tolerant erosion external sheath layer 6, is prepared from by the raw material of following weight portion: fluorubber 20 parts, 25 parts, silicon rubber, cumyl peroxide 2.5 parts, hydration zinc borate 3.5 parts, 2.5 parts, quinoline age resistor, 8-isoquinolinol rare earth compounding 2.5 parts, calcinated argil 7 parts.
The present invention routinely cable preparation method preparation, concrete operations flow process is known in those skilled in the art, does not repeat in the text.
The resistivity, elongation at break, tensile strength, clod wash, thermal deformation, fire resistance etc. of the telecommunication cable that the saline-alkaline corrosion-resistant rat-and-ant proof prepared embodiment 1 ~ 3 respectively bites are tested, and test result is as shown in table 1.
Test event | Embodiment 1 | Embodiment 2 | Embodiment 3 |
Elongation at break (%) | 260 | 280 | 280 |
Tensile strength | 17.1 | 15.4 | 16.2 |
Clod wash (~ 40 DEG C of * 1h) | Flawless | Flawless | Flawless |
Thermal deformation (125 DEG C of * 1h) | 29 | 25 | 30 |
Oxygen index | 29 | 26 | 28 |
Flame retardant rating | VW~1 | VW~1 | VW~1 |
Table 1 embodiment 1 ~ 3 cable performance test data
Above the better embodiment of this patent is explained in detail, but this patent is not limited to above-mentioned execution mode, in the ken that one skilled in the relevant art possesses, can also makes a variety of changes under the prerequisite not departing from this patent aim.
Claims (8)
1. the telecommunication cable that bites of a saline-alkaline corrosion-resistant rat-and-ant proof, it is characterized in that: comprise salt tolerant erosion external sheath layer (6), metal knitted screen (5), low-smoke halogen-free polyolefin packed layer (3), flame resistant protective layer (1) and the copper cable core (2) that set gradually from outside to inside, described copper cable core (2) is set to three, each copper cable core (2) is enclosed with flame resistant protective layer (1) outward all separately, and the kernel of section line of three copper cable cores (2) forms equilateral triangle; Described low-smoke halogen-free polyolefin packed layer (3) is filled in metal knitted screen (5), in flame resistant protective layer (1) space outward; Radially be provided with two ant preventions between described salt tolerant erosion external sheath layer (6) and metal knitted screen (5) and tear rope (4), the center of circle, cross section that ant prevention tears rope (4) is positioned at the two-end-point of the diameter of section of metal knitted screen (5).
2. the telecommunication cable that bites of saline-alkaline corrosion-resistant rat-and-ant proof according to claim 1; it is characterized in that; described flame resistant protective layer (1), is prepared from by the raw material of following weight portion: TDE 3 ~ 5 parts, antimonous oxide 3 ~ 5 parts, 1 ~ 2 part, paraffin, calcining 1 ~ 2 part, pottery, 5 ~ 8 parts, silicon rubber, fluorosioloxane rubber 5 ~ 10 parts, lubricating oil 0 ~ 1 part, epoxidation triglyceride 0.2 ~ 1 part.
3. the telecommunication cable that bites of saline-alkaline corrosion-resistant rat-and-ant proof according to claim 1, it is characterized in that, the preparation of described copper cable core (2): wire drawing, continuous annealing are carried out to copper product, produce many roundings, soft copper cash, copper cash is undertaken stranded by the twisting pitch of 10 ~ 14 times of wire diameter, prepares surface compression, rounding, uniform copper cable core.
4. the telecommunication cable that bites of saline-alkaline corrosion-resistant rat-and-ant proof according to claim 1, it is characterized in that, described low-smoke halogen-free polyolefin packed layer (3), is prepared from by the raw material of following weight portion: melt flow rate (MFR) is polyethylene 30 ~ 50 parts, 10 ~ 15 parts, micron order calcium carbonate, nucleation masterbatch 1 ~ 2 part, the metal adhesive 0.3 ~ 0.5 part of 0.25 ~ 0.30g/min.
5. the telecommunication cable that bites of saline-alkaline corrosion-resistant rat-and-ant proof according to claim 1, it is characterized in that, described ant prevention tears rope (4), by 4 strands of glass fibres with 4 strands of tinned copper wires are stranded forms, glass fibre is prepared from by the raw material of following weight portion: silicon dioxide 40 ~ 50 parts, alundum (Al2O3) 20 ~ 30 parts, 25 ~ 35 parts, calcium oxide, 0.2 ~ 1 part, magnesium oxide, zirconium dioxide 1 ~ 2 part, titanium oxide 0.5 ~ 0.8 part, iron oxide 0.3 ~ 0.5 part, oxidation receives 1.0 ~ 1.2 parts, potassium oxide 0.8 ~ 1.0 part, lithia 0.7 ~ 1.0 part, rat-and-ant proof extract 10 ~ 20 parts.
6. the telecommunication cable that bites of saline-alkaline corrosion-resistant rat-and-ant proof according to claim 5, it is characterized in that, described rat-and-ant proof extract is prepared from by the raw material of following weight portion: Salvia japonica 15 ~ 25 parts, Verbena officinalis 20 ~ 30 parts, 20 ~ 30 parts, Chinese prickly ash, capsaicine 10 ~ 15 parts, cypermethrin 20 ~ 25 parts.
7. the telecommunication cable that bites of saline-alkaline corrosion-resistant rat-and-ant proof according to claim 1, it is characterized in that, described metal knitted screen (5), be prepared from by the raw material of following weight portion: fluorubber 40 ~ 50 parts, octyl epoxy stearate 1 ~ 5 part, butadiene rubber 10 ~ 20 parts, 1 ~ 3 part, age resistor, promoter 1 ~ 2 part, nicotinic acid rare earth compounding 1 ~ 2 part, mixture is extruded on the metallic framework that tinned copper wire is woven into.
8. the telecommunication cable that bites of saline-alkaline corrosion-resistant rat-and-ant proof according to claim 1, it is characterized in that, described salt tolerant erosion external sheath layer (6), is prepared from by the raw material of following weight portion: fluorubber 10 ~ 30 parts, 20 ~ 30 parts, silicon rubber, cumyl peroxide 2 ~ 3 parts, hydration zinc borate 3 ~ 4 parts, 2 ~ 3 parts, quinoline age resistor, 8-isoquinolinol rare earth compounding 2 ~ 3 parts, calcinated argil 5 ~ 8 parts.
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CN201510887285.XA CN105575544A (en) | 2015-12-07 | 2015-12-07 | Communication cable capable of preventing saline-alkaline corrosion and rat/ant gnawing |
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CN201510887285.XA CN105575544A (en) | 2015-12-07 | 2015-12-07 | Communication cable capable of preventing saline-alkaline corrosion and rat/ant gnawing |
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Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
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CN106810173A (en) * | 2016-12-30 | 2017-06-09 | 安徽远征电缆科技有限公司 | A kind of ant prevention cable filler |
CN112164507A (en) * | 2020-09-25 | 2021-01-01 | 安徽德尔电气集团有限公司 | Acid and alkali corrosion resistant marine cable and manufacturing method thereof |
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CN112164507A (en) * | 2020-09-25 | 2021-01-01 | 安徽德尔电气集团有限公司 | Acid and alkali corrosion resistant marine cable and manufacturing method thereof |
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Application publication date: 20160511 |