CN105572539A - Intelligent double glass component junction box detection device - Google Patents
Intelligent double glass component junction box detection device Download PDFInfo
- Publication number
- CN105572539A CN105572539A CN201610145027.9A CN201610145027A CN105572539A CN 105572539 A CN105572539 A CN 105572539A CN 201610145027 A CN201610145027 A CN 201610145027A CN 105572539 A CN105572539 A CN 105572539A
- Authority
- CN
- China
- Prior art keywords
- assembly
- transmission channel
- junction box
- controller
- lead
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Pending
Links
- 239000011521 glass Substances 0.000 title claims abstract description 19
- 238000001514 detection method Methods 0.000 title claims abstract description 10
- 230000005540 biological transmission Effects 0.000 claims abstract description 27
- 238000012544 monitoring process Methods 0.000 claims abstract description 5
- 238000012360 testing method Methods 0.000 claims description 22
- 238000000034 method Methods 0.000 abstract description 5
- 239000000463 material Substances 0.000 abstract 2
- 238000007599 discharging Methods 0.000 description 6
- 239000005038 ethylene vinyl acetate Substances 0.000 description 3
- 229920001200 poly(ethylene-vinyl acetate) Polymers 0.000 description 3
- XEEYBQQBJWHFJM-UHFFFAOYSA-N Iron Chemical compound [Fe] XEEYBQQBJWHFJM-UHFFFAOYSA-N 0.000 description 2
- 239000004372 Polyvinyl alcohol Substances 0.000 description 2
- 238000005516 engineering process Methods 0.000 description 2
- 239000003292 glue Substances 0.000 description 2
- 229920006124 polyolefin elastomer Polymers 0.000 description 2
- 229920002451 polyvinyl alcohol Polymers 0.000 description 2
- 229910000679 solder Inorganic materials 0.000 description 2
- 238000003466 welding Methods 0.000 description 2
- LRHPLDYGYMQRHN-UHFFFAOYSA-N N-Butanol Chemical class CCCCO LRHPLDYGYMQRHN-UHFFFAOYSA-N 0.000 description 1
- 238000004026 adhesive bonding Methods 0.000 description 1
- 239000004020 conductor Substances 0.000 description 1
- 238000010304 firing Methods 0.000 description 1
- 238000007689 inspection Methods 0.000 description 1
- 229910052742 iron Inorganic materials 0.000 description 1
- 238000004519 manufacturing process Methods 0.000 description 1
- 238000010248 power generation Methods 0.000 description 1
- 238000005476 soldering Methods 0.000 description 1
Classifications
-
- G—PHYSICS
- G01—MEASURING; TESTING
- G01R—MEASURING ELECTRIC VARIABLES; MEASURING MAGNETIC VARIABLES
- G01R31/00—Arrangements for testing electric properties; Arrangements for locating electric faults; Arrangements for electrical testing characterised by what is being tested not provided for elsewhere
- G01R31/50—Testing of electric apparatus, lines, cables or components for short-circuits, continuity, leakage current or incorrect line connections
- G01R31/58—Testing of lines, cables or conductors
-
- H—ELECTRICITY
- H02—GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
- H02S—GENERATION OF ELECTRIC POWER BY CONVERSION OF INFRARED RADIATION, VISIBLE LIGHT OR ULTRAVIOLET LIGHT, e.g. USING PHOTOVOLTAIC [PV] MODULES
- H02S40/00—Components or accessories in combination with PV modules, not provided for in groups H02S10/00 - H02S30/00
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02E—REDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
- Y02E10/00—Energy generation through renewable energy sources
- Y02E10/50—Photovoltaic [PV] energy
Landscapes
- Physics & Mathematics (AREA)
- General Physics & Mathematics (AREA)
- Photovoltaic Devices (AREA)
Abstract
The invention discloses an intelligent double glass component junction box detection device comprising a machine body. The middle part of the machine body is provided with a component transmission channel which is internally provided with a material feeding grating for monitoring inputting of a component. A conveying mechanism for transmitting the component is arranged below the component transmission channel. A detection mechanism used for detecting the connecting state of a component junction box and a lead is arranged above the component transmission channel. The machine body is also internally provided with a controller used for controlling actuation of the conveying mechanism and the detection mechanism. The input end of the controller is connected with the output end of the material feeding grating. The external wall of the machine body is provided with a display screen which is connected with the output end of the controller and used for displaying the detection result. The problem of false connection of the photovoltaic component junction box and the lead can be rapidly and accurately detected without damage to the product in the detection process so that the quality of the photovoltaic component can be guaranteed.
Description
Technical field
The present invention relates to technical field of photovoltaic power generation, particularly a kind of servicing unit producing two glass assembly.
Background technology
Two glass assembly is the finished product assembly in a kind of photovoltaic industry, its shape is similar to doubling double glazing, cell piece sticks with glue and is clipped in the middle of layer glass, glue used is that polyvinyl alcohol (PVA) contracting butanols (PVB) or ethylene-vinyl acetate copolymer (EVA) or polyolefin elastomer (POE) form through multiple working procedure bonding, and its thickness is that double glazing also has doubling layer sum.General components adds the gluing cell piece that connects of backboard centre EVA by one deck glass become, and two glass assembly is provided with terminal box, and junction box is for connecting cell piece lead-in wire, and terminal box outside connects external unit by wire.
The terminal box of traditional double glass assembly and battery lead be connected with two kinds of modes: point type and clamp-press type, solder joint formula is for weld terminal box with lead-in wire with firing equipments such as electric soldering iron; Clamp-press type be terminal box with jump ring, be put into by welding on card nip territory (stuck point), firmly pressed down by stage clip, stage clip and stuck point are added together, in this process, welding is sandwiched in the middle of stage clip and stuck point, forms lead-in wire and effective conducting of terminal box.These two kinds of connected modes all have solder joint or stuck point virtual connection hidden danger, and the phenomenon easily causing two glass assembly to damage because of virtual connection in later stage application process occurs.Occur for avoiding this kind of phenomenon, manufacturer adopts the connection status of hand inspection mode butted line box and lead-in wire to detect usually, such as: artificial hand-held screwdriver provokes lead-in wire according to different dynamics standard, this kind of test mode needs to rely on operating personnel's experience to judge, not only check result is also inaccurate, but also easily causes damage to product.
Summary of the invention
The technical issues that need to address of the present invention be to provide a kind of can accurately detect two glass assembly junction box and cell piece go between connection status and two glass assembly junction box pick-up units of damage can not be caused to product product.
For solving the problems of the technologies described above, the technical solution used in the present invention is as follows.
Intellectual pair of glass assembly junction box pick-up unit, comprise body, assembly transmission channel is provided with in the middle part of body, the pan feeding grating whether monitoring has assembly to input is provided with in assembly transmission channel, be provided with the connecting gear of transmission assembly below assembly transmission channel, be provided with for the testing agency of detection components terminal box with lead-in wire connection status above assembly transmission channel; Also be provided with the controller for controlling connecting gear, testing agency's action in described body, the input end of controller connects the output terminal of pan feeding grating; Described body outer wall is provided with and is connected with controller output end, for showing the display screen of testing result.
Above-mentioned intellectual pair of glass assembly junction box pick-up unit, described testing agency comprises for the mechanical tentacle of contact assembly terminal box and lead-in wire and the resistance meter for detecting resistance value between terminal box and lead-in wire, described mechanical tentacle is arranged on above assembly transmission channel, the output terminal of the controlled end connection control device of machinery tentacle, machinery tentacle passes through the input end of wire contact resistance tester, the input end of the output terminal connection control device of resistance meter.
Above-mentioned intellectual pair of glass assembly junction box pick-up unit, described connecting gear comprises transport tape and motor, the output terminal of the controlled end connection control device of motor.
Owing to have employed above technical scheme, the invention technological progress is as follows.
The present invention is by the resistance value between test photovoltaic component terminal box and lead-in wire, and whether carry out automatic decision product according to the resistance value standard of production unit qualified, be not affected by human factors, can detect whether photovoltaic component terminal box exists virtual connection problem with lead-in wire fast and accurately, and damage can not be caused to product in testing process, ensure that the quality of photovoltaic module, effectively prevent problematic product and come into the market.
Accompanying drawing explanation
Fig. 1 is structural representation of the present invention.
Wherein: 1. body, 2. assembly transmission channel, 3. pan feeding grating, 4. mechanical tentacle, 5. display screen, 6. resistance meter, 7. controller, 8. motor, 9. transport tape.
Embodiment
Below in conjunction with the drawings and specific embodiments, the present invention is further elaborated.
A kind of intellectual pair of glass assembly junction box pick-up unit, its structure as shown in Figure 1, comprises body 1, is provided with assembly transmission channel 2, pan feeding grating 3, connecting gear, testing agency, controller 7 and display screen 5 in body.
Assembly transmission channel 2 is arranged in the middle part of body 1, passes through and carry out detection operation for assembly; Whether pan feeding grating 3 is arranged in assembly transmission channel, have assembly to input for monitoring; Connecting gear is arranged on below assembly transmission channel for assembly is transferred to surveyed area; Testing agency is arranged on the connection status for detection components terminal box and lead-in wire above assembly transmission channel; Controller is arranged in body, controls connecting gear and testing agency's action for the monitoring result according to pan feeding grating, completes transmission and detects operation; Display screen 5 is arranged on body outer wall, is connected with controller output end, for showing testing result.
Testing agency comprises mechanical tentacle 4 and resistance meter 6.Machinery tentacle 4 is arranged on above assembly transmission channel 2, the output terminal of the controlled end connection control device of mechanical tentacle 4, for terminal box and the lead-in wire of contact assembly under the control of the controller; The input end of resistance meter 6 connects mechanical tentacle 4 by wire, the input end of the output terminal connection control device 7 of resistance meter 6, for being transferred to controller by detecting the resistance value between terminal box and lead-in wire obtained.
Connecting gear comprises transport tape 9 and motor 8, and the output terminal of the controlled end connection control device of motor, motor completes the operation of transmission assembly under the control of the controller.Certainly, body of the present invention can be arranged a charging aperture and two discharging openings, discharging opening is divided into certified products discharging opening and unacceptable product discharging opening, is respectively used to export specification product and substandard product, two corresponding connecting gears arranging two covers and controlled by controller of discharging opening.
Principle of work of the present invention is: when there being component transfer to assembly transmission channel charging aperture, pan feeding grating monitors pan feeding signal, and is transferred to controller, and controller controls the transmission that driven by motor conveying belt carries out assembly, when assembly enters into test zone, control motor and stop transmission; This Time Controller controls mechanical tentacle again and comes downwards to assembly junction box and lead-in wire place, and the end thereof contacts of mechanical tentacle is gone between, mechanical tentacle other end contact terminal box conductor end; Then resistance meter starts to carry out resistance test, and test result is transferred to controller, and whether controller is qualified according to the standard value determination component of input, then carried out the display of test data and test result by display screen; It is up that last controller controls mechanical tentacle, and exported by the discharging opening of assembly from correspondence by controlling corresponding connecting gear according to test result.
Claims (3)
1. intellectual pair of glass assembly junction box pick-up unit, it is characterized in that: comprise body (1), body (1) middle part is provided with assembly transmission channel (2), the pan feeding grating (3) whether monitoring has assembly to input is provided with in assembly transmission channel, be provided with the connecting gear of transmission assembly below assembly transmission channel, be provided with for the testing agency of detection components terminal box with lead-in wire connection status above assembly transmission channel; Also be provided with the controller (7) for controlling connecting gear, testing agency's action in described body (1), the input end of controller connects the output terminal of pan feeding grating; Described body outer wall is provided with and is connected with controller output end, for showing the display screen (5) of testing result.
2. intellectual pair of glass assembly junction box pick-up unit according to claim 1, it is characterized in that: described testing agency comprises for the mechanical tentacle (4) of contact assembly terminal box and lead-in wire and the resistance meter (6) for detecting resistance value between terminal box and lead-in wire, described mechanical tentacle (4) is arranged on assembly transmission channel (2) top, the output terminal of the controlled end connection control device of machinery tentacle (4), machinery tentacle (4) is by the input end of wire contact resistance tester (6), the input end of the output terminal connection control device (7) of resistance meter (6).
3. intellectual pair of glass assembly junction box pick-up unit according to claim 1, is characterized in that: described connecting gear comprises transport tape (9) and motor (8), the output terminal of the controlled end connection control device of motor.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201610145027.9A CN105572539A (en) | 2016-03-11 | 2016-03-11 | Intelligent double glass component junction box detection device |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201610145027.9A CN105572539A (en) | 2016-03-11 | 2016-03-11 | Intelligent double glass component junction box detection device |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN105572539A true CN105572539A (en) | 2016-05-11 |
Family
ID=55882896
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201610145027.9A Pending CN105572539A (en) | 2016-03-11 | 2016-03-11 | Intelligent double glass component junction box detection device |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN105572539A (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN108033250A (en) * | 2017-11-27 | 2018-05-15 | 苏州索力旺新能源科技有限公司 | A kind of photovoltaic junction box transmission detection device |
Citations (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN201322541Y (en) * | 2008-12-05 | 2009-10-07 | 苏州工业园区热处理设备厂有限公司 | Automatic charging machine |
| CN102692580A (en) * | 2012-06-12 | 2012-09-26 | 东旭集团有限公司 | Method for detecting junction box faulty welding of solar battery assembly |
| CN202631660U (en) * | 2012-06-01 | 2012-12-26 | 江苏中翼汽车新材料科技有限公司 | Device for automatically detecting electrical performances of solar junction box |
| CN203365252U (en) * | 2013-08-02 | 2013-12-25 | 保定天威英利新能源有限公司 | Welding strength detection device and welding machine |
| CN103978278A (en) * | 2014-05-04 | 2014-08-13 | 中山明杰自动化科技有限公司 | Stator lead wire welding machine of claw-pole type stepper motor |
| CN205384339U (en) * | 2016-03-11 | 2016-07-13 | 保定嘉盛光电科技股份有限公司 | Intelligent dual glass assembly terminal box detection device |
-
2016
- 2016-03-11 CN CN201610145027.9A patent/CN105572539A/en active Pending
Patent Citations (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN201322541Y (en) * | 2008-12-05 | 2009-10-07 | 苏州工业园区热处理设备厂有限公司 | Automatic charging machine |
| CN202631660U (en) * | 2012-06-01 | 2012-12-26 | 江苏中翼汽车新材料科技有限公司 | Device for automatically detecting electrical performances of solar junction box |
| CN102692580A (en) * | 2012-06-12 | 2012-09-26 | 东旭集团有限公司 | Method for detecting junction box faulty welding of solar battery assembly |
| CN203365252U (en) * | 2013-08-02 | 2013-12-25 | 保定天威英利新能源有限公司 | Welding strength detection device and welding machine |
| CN103978278A (en) * | 2014-05-04 | 2014-08-13 | 中山明杰自动化科技有限公司 | Stator lead wire welding machine of claw-pole type stepper motor |
| CN205384339U (en) * | 2016-03-11 | 2016-07-13 | 保定嘉盛光电科技股份有限公司 | Intelligent dual glass assembly terminal box detection device |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN108033250A (en) * | 2017-11-27 | 2018-05-15 | 苏州索力旺新能源科技有限公司 | A kind of photovoltaic junction box transmission detection device |
| CN108033250B (en) * | 2017-11-27 | 2024-01-12 | 苏州索力旺新能源科技有限公司 | Conveying detection device for photovoltaic junction box |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C06 | Publication | ||
| PB01 | Publication | ||
| C10 | Entry into substantive examination | ||
| SE01 | Entry into force of request for substantive examination | ||
| RJ01 | Rejection of invention patent application after publication | ||
| RJ01 | Rejection of invention patent application after publication |
Application publication date: 20160511 |