CN105572132A - Block solid product appearance quality detection device and method - Google Patents
Block solid product appearance quality detection device and method Download PDFInfo
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- CN105572132A CN105572132A CN201410541029.0A CN201410541029A CN105572132A CN 105572132 A CN105572132 A CN 105572132A CN 201410541029 A CN201410541029 A CN 201410541029A CN 105572132 A CN105572132 A CN 105572132A
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- solid product
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- viscose
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Abstract
The invention provides a block solid product appearance quality detection device and method. The device includes: a cylinder, which is used for driving a weight detection scale body to hold up a block solid product; turnover equipment, which is used for turning over the bulk solid product and sending it back to an original position; a photographic apparatus, which is used for photographing the front side and back side of the block solid product to take images before and after turnover of the bulk solid product and transmitting the images to a computer center; and internal perspective detection equipment, which is used for internal inspection and image capture of the block solid product on a conveyor, and transmitting the image to the computer center.
Description
Technical field
The present invention relates to quality testing field, especially relate to a kind of blocks of solid product appearance quality detection device and method.
Background technology
China Synthetic Rubber Industry process units mainly comprises configuration polymerization, recovery, cohesion, post-processing unit.Finally obtain solid product-rubber blob of viscose at post-processing unit.The primary raw material of postprocessing working procedures is synthetic rubber micelle water, and main production process is: rubber grain through washing, dehydrating process, then carries out automatic weighing and formed package.Automatic weighing of weighing is the important procedure of rubber appearance quality detection.
The requirement of rubber appearance quality detection, rubber blob of viscose size 680mm × 340mm × 120mm, blob of viscose weight 25kg ± 25g, operating personnel detect blob of viscose presentation quality without glue simultaneously, stain glue and plasticizing glue.Basic working procedure, when the blob of viscose of compound stalk forming is gone in the middle of reinspection weighing platform, manually presses conveying stop button, and risen by weighing platform simultaneously and blob of viscose and conveyor are departed from, then operating personnel check the impurity on blob of viscose surface, then blob of viscose are turned over turnback and check another side.At present, rubber quality outward appearance detects to rely on and manually carries out blob of viscose upset.Because blob of viscose in production run carries out the visual examination in 6 faces, the visual condition in 4 faces can only be observed under normal circumstances, other 2 sides just can be checked through after needing manually to carry out blob of viscose upset, every block rubber weight 25kg, every bar production line output reaches 4.5T/h, every worker hour needs upset blob of viscose 180 pieces, worker's labour intensity is very large, easily causes occupational illness.Simultaneously owing to manually overturning inspection, blob of viscose quality will inevitably be caused to ensure.And cause due to the physical property of rubber own, part blob of viscose internal soundness has problems, but cannot detect from outward appearance, so cause blob of viscose quality condition to grasp completely.
Operating personnel will complete visual examination, weight detecting and supplement on same station.Due to every bar production line output restriction requirement, complete in every block rubber 20s detection time.At present, a station can only complete weight detecting and manually carry out weight supplement and manually carry out upset blob of viscose detecting.According to current domestic investigation situation, domestic this kind that there is no turns over gluing equipment.
In a word, prior art solid product manually need carry out upset inspection, and quality check result cannot be investigated.
Summary of the invention
The object of the invention is to be detected as complete equipment technological development through quality appearance, realize rubber solids product automatic turning, a station completes niggerhead quality appearance detect, image retention is carried out to solid product visual examination result simultaneously, ensure that the quality of every block solid product can be reviewed.Blocks of solid quality appearance is detected as complete equipment, and to develop most important object be that carrying out quality testing is not increasing on the basis of manpower, realizes work workload and significantly reduces; Realize presentation quality to review simultaneously, prevent the presentation qualities such as stain glue and go wrong.Content of the present invention there is provided a kind of blocks of solid product appearance quality detection device, and this device comprises: a cylinder, is held up by blocks of solid product for promoting weight detecting scale scale body; Tipping arrangement, for overturning blocks of solid product and being sent back to original position; Photographic means, for before and after the upset of blocks of solid product, to take pictures capture to the pros and cons of blocks of solid product, is transferred to computer center; Inner perspective checkout equipment, for carrying out internal check and capture to the blocks of solid product be on conveyor, is transferred to computer center.
Further, described tipping arrangement comprises two cylinders, two flip-arms, cross roll and pushing arms, and two cylinder-pusheds, two flip-arms realize the upset of blocks of solid product, and cross roll and pushing arm interact and make blocks of solid product return.
Present invention also offers a kind of blocks of solid product appearance quality determining method, it is characterized in that comprising the following steps:
Blocks of solid product is held up by a cylinder-pushed weight detecting scale scale body by step (1), and solid product is detected in front;
Step (2) overturns automatically, detects after upset to the back side and both sides, before and after upset, to take pictures capture, retained by computing machine pros and cons;
After step (3) inspection is terminated, solid product enters conveyor, and arrange inner perspective checkout equipment on a conveyor, check the inside of blob of viscose, capture is simultaneously retained.
Described step (2) comprises further: tipping arrangement realizes upset by two cylinder-pusheds, two flip-arms, then relies on cross roll and pushing arm to promote product return.
Beneficial effect of the present invention:
The present invention relieves operating personnel and overturns blob of viscose work, achieves robotization upset blob of viscose, carries out appearance quality detection, reduce labour intensity, save manpower.Comprehensively can check solid products such as blob of viscoses simultaneously, and can be retained by image, realizing quality can review;
The present invention is applied in appearance quality detection and the follow-up of quality inspection of blocks of solid product, greatly can lower labour;
The present invention can realize solid product automatic turning, reduces labour, carries out checking comprehensively and can retaining image data simultaneously, ensure true and reliable, have good grounds product quality.
Accompanying drawing explanation
Fig. 1 is according to pick-up unit of the present invention.
Embodiment
Below in conjunction with embodiment, the invention will be further described.
As shown in Figure 1, the invention provides a kind of blocks of solid product appearance quality detection device, this device comprises: a cylinder, is held up by blocks of solid product for promoting weight detecting scale scale body; Tipping arrangement, for overturning blocks of solid product and being sent back to original position; Photographic means, for before and after the upset of blocks of solid product, to take pictures capture to the pros and cons of blocks of solid product, is transferred to computer center; Inner perspective checkout equipment, for carrying out internal check and capture to the blocks of solid product be on conveyor, is transferred to computer center.
The present invention such as can be applied in the detection of rubber solids product, and rubber solids product is delivered to weight detecting station by conveyor.First by a cylinder-pushed weight detecting scale scale body, blob of viscose is held up, solid product is detected in front, can automatically overturn after no problem, after upset, the back side and both sides are detected, after detection, weight is checked, rubber weight is augmented.Before and after the upset of rubber blob of viscose, to take pictures capture, retained by computing machine rubber blob of viscose pros and cons, check that after terminating, solid product enters conveyor, arrange inner perspective checkout equipment on a conveyor, check the inside of blob of viscose, capture is simultaneously retained.
This invention is mainly in secondary weighing detects, and increase rubber blob of viscose tipping arrangement at same station, achieve Aulomatizeted Detect function, operating personnel complete testing by visualizing; Next carries out photograph to rubber blob of viscose to take a photograph.The invention of rubber tipping arrangement solves the problem of the following aspects.1, the easy fluidisation of rubber blob of viscose physical property.Overstand on roller, easily roll banding on tipping arrangement, not easily slides; 2, blob of viscose requires rapid, quick flip-flop transition; 3, handled easily human users uses.4, mechanism wants simple, and equipment reliability is high, reduces maintenance work; Rubber tipping arrangement completes 2 actions altogether, and first element realizes blob of viscose to turn over 360 degree; Second action rapidly blob of viscose is sent back to original station place.First element realizes by two cylinder-pusheds, two flip-arms, upset blob of viscose, after action, and the rapid return of flip-arm.Second action realizes cross roll and the pushing arm of dependence 30 degree, and this action relies on self gravitation to realize sliding on the one hand, when blob of viscose can not return time, rely on pushing arm to promote blob of viscose return.
The above, it is only exemplary embodiments of the present invention, not technical scope of the present invention is imposed any restrictions, every according to technical spirit of the present invention to any trickle amendment implementing above to make, equivalent variations and modification, all still belong within the scope of technical scheme of the present invention.
Claims (4)
1. a blocks of solid product appearance quality detection device, is characterized in that: this device comprises:
A cylinder, holds up blocks of solid product for promoting weight detecting scale scale body;
Tipping arrangement, for overturning blocks of solid product and being sent back to original position;
Photographic means, for before and after the upset of blocks of solid product, to take pictures capture to the pros and cons of blocks of solid product, is transferred to computer center;
Inner perspective checkout equipment, for carrying out internal check and capture to the blocks of solid product be on conveyor, is transferred to computer center.
2. device according to claim 1, it is characterized in that: described tipping arrangement comprises two cylinders, two flip-arms, cross roll and pushing arms, two cylinder-pusheds, two flip-arms realize the upset of blocks of solid product, and cross roll and pushing arm interact and make blocks of solid product return.
3. a blocks of solid product appearance quality determining method, is characterized in that: comprise the following steps:
Blocks of solid product is held up by a cylinder-pushed weight detecting scale scale body by step (1), and solid product is detected in front;
Step (2) overturns automatically, detects after upset to the back side and both sides, before and after upset, to take pictures capture, retained by computing machine pros and cons;
After step (3) inspection is terminated, solid product enters conveyor, and arrange inner perspective checkout equipment on a conveyor, check the inside of blob of viscose, capture is simultaneously retained.
4. method according to claim 3, is characterized in that: described step (2) comprises further: tipping arrangement realizes upset by two cylinder-pusheds, two flip-arms, then relies on cross roll and pushing arm to promote product return.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201410541029.0A CN105572132B (en) | 2014-10-14 | 2014-10-14 | A kind of blocks of solid product appearance quality detection device and method |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201410541029.0A CN105572132B (en) | 2014-10-14 | 2014-10-14 | A kind of blocks of solid product appearance quality detection device and method |
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| Publication Number | Publication Date |
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| CN105572132A true CN105572132A (en) | 2016-05-11 |
| CN105572132B CN105572132B (en) | 2018-06-08 |
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| CN201410541029.0A Active CN105572132B (en) | 2014-10-14 | 2014-10-14 | A kind of blocks of solid product appearance quality detection device and method |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN115009636A (en) * | 2022-07-25 | 2022-09-06 | 东莞市奕鑫自动化机械有限公司 | Automatic production line for packaging natural rubber at rear end |
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| US7275005B2 (en) * | 2002-12-18 | 2007-09-25 | Dai Nippon Printing Co., Ltd. | Worked product appearance inspection method and system therefore |
| JP2009236760A (en) * | 2008-03-27 | 2009-10-15 | Daishinku Corp | Image detection device and inspection apparatus |
| CN201765039U (en) * | 2010-08-20 | 2011-03-16 | 上海伊斯曼电气有限公司 | Dynamic weight detection production line |
| CN203385675U (en) * | 2013-08-29 | 2014-01-08 | 重庆淦驰森科技有限公司 | Gear surface defect detection device |
| CN103808732A (en) * | 2014-01-21 | 2014-05-21 | 图灵视控（北京）科技有限公司 | Capacitance detection system and capacitance detection method based on machine vision |
| CN203758599U (en) * | 2013-12-13 | 2014-08-06 | 广东长虹电子有限公司 | Automatic weighing system |
| CN203870039U (en) * | 2014-05-27 | 2014-10-08 | 合肥美亚光电技术股份有限公司 | Cord fabric X-ray detecting device |
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2014
- 2014-10-14 CN CN201410541029.0A patent/CN105572132B/en active Active
Patent Citations (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US7275005B2 (en) * | 2002-12-18 | 2007-09-25 | Dai Nippon Printing Co., Ltd. | Worked product appearance inspection method and system therefore |
| JP2009236760A (en) * | 2008-03-27 | 2009-10-15 | Daishinku Corp | Image detection device and inspection apparatus |
| CN201765039U (en) * | 2010-08-20 | 2011-03-16 | 上海伊斯曼电气有限公司 | Dynamic weight detection production line |
| CN203385675U (en) * | 2013-08-29 | 2014-01-08 | 重庆淦驰森科技有限公司 | Gear surface defect detection device |
| CN203758599U (en) * | 2013-12-13 | 2014-08-06 | 广东长虹电子有限公司 | Automatic weighing system |
| CN103808732A (en) * | 2014-01-21 | 2014-05-21 | 图灵视控（北京）科技有限公司 | Capacitance detection system and capacitance detection method based on machine vision |
| CN203870039U (en) * | 2014-05-27 | 2014-10-08 | 合肥美亚光电技术股份有限公司 | Cord fabric X-ray detecting device |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN115009636A (en) * | 2022-07-25 | 2022-09-06 | 东莞市奕鑫自动化机械有限公司 | Automatic production line for packaging natural rubber at rear end |
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| CN105572132B (en) | 2018-06-08 |
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