CN105572132B - A kind of blocks of solid product appearance quality detection device and method - Google Patents
A kind of blocks of solid product appearance quality detection device and method Download PDFInfo
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- CN105572132B CN105572132B CN201410541029.0A CN201410541029A CN105572132B CN 105572132 B CN105572132 B CN 105572132B CN 201410541029 A CN201410541029 A CN 201410541029A CN 105572132 B CN105572132 B CN 105572132B
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Abstract
The present invention provides a kind of blocks of solid product appearance quality detection device and method, the device include：One cylinder, for weight detecting scale scale body to be pushed to hold up blocks of solid product；Tipping arrangement, for being overturn blocks of solid product and backing into original position；Photographic means, for before and after the overturning of blocks of solid product, carrying out capture of taking pictures to the positive and negative of blocks of solid product, being transferred to computer center；Inside perspective detection device, for carrying out internal check and capture to the blocks of solid product being on conveyer, is transferred to computer center.
Description
Technical field
The present invention relates to quality testing field, more particularly, to a kind of blocks of solid product appearance quality detection device and side
Method.
Background technology
China Synthetic Rubber Industry process units mainly includes configuration polymerization, recycling, cohesion, post-processing unit.Finally rear
Processing unit obtains solid product-rubber blob of viscose.The primary raw material of postprocessing working procedures is synthetic rubber micelle water, mainly produces work
Skill process is：Rubber grain is washed, dehydration and drying processing, then carries out automatic weighing and shaping packaging.Automatic weighing of weighing is
The important procedure of rubber appearance quality detection.
The requirement of rubber appearance quality detection, rubber blob of viscose size 680mm × 340mm × 120mm, blob of viscose weight 25kg ±
25g, while operating personnel detect blob of viscose presentation quality without glue, stain glue and plasticizing glue.Basic working procedure works as the glue of compound stalk forming
When block is gone among reinspection weighing platform, conveying stop button is manually pressed, while blob of viscose is made to be detached from conveyer weighing platform rise, so
Operating personnel check the impurity on blob of viscose surface afterwards, and blob of viscose overturning 180 degree then is checked another side.At present, rubber quality appearance
Detection carries out blob of viscose overturning by artificial.Since blob of viscose carries out the visual examination in 6 faces in production process, under normal circumstances can only
It observes the visual condition in 4 faces, needs just check other 2 sides, every piece of rubber weight after manually carrying out blob of viscose overturning
25kg, every production line output is up to 4.5T/h, and one hour of every worker needs to overturn 180 pieces of blob of viscose, and worker's labor intensity is non-
Chang great be easy to cause occupational disease.Simultaneously because artificial overturning checks, it will necessarily cause blob of viscose quality that can not be ensured.And
Since rubber physical property itself causes, part blob of viscose internal soundness can not be detected there are problem, but from appearance, so leading to blob of viscose
Quality condition can not be grasped completely.
Operating personnel will complete visual examination, weight detecting and supplement on same station.Since every production line produces
Amount limitation requirement, every piece of rubber detection time 20s is interior to be completed.At present, weight detecting and artificial is can be only done on a station
It carries out weight supplement and the artificial overturning blob of viscose that carries out detects.According to current domestic investigation situation, the country, which there is no, such turns over gluing equipment.
In short, prior art solid product need to manually carry out overturning inspection, and quality examination result can not investigate.
Invention content
The purpose of the present invention is detecting complete set of equipments technological development by quality appearance, rubber solids product automatic turning is realized
Turn, the detection of niggerhead quality appearance is completed on a station, while image is carried out to solid product visual examination result and is stayed
It deposits, ensureing the quality of every piece of solid product can trace.The detection complete set of equipments exploitation of blocks of solid quality appearance is most important
Purpose is to carry out quality testing on the basis of manpower is not increased, and realizes that labour workload is greatly decreased；Realize appearance matter simultaneously
Amount retrospect, prevents the presentation qualities such as stain glue and goes wrong.There is provided a kind of blocks of solid products for present disclosure
Appearance quality detecting device, the device include：One cylinder, for pushing weight detecting scale scale body by blocks of solid product support
It rises；Tipping arrangement, for being overturn blocks of solid product and backing into original position；Photographic means, in bulk
Before and after the overturning of solid product, capture of taking pictures is carried out to the positive and negative of blocks of solid product, is transferred to computer center；It is internal saturating
Inspection measurement equipment for carrying out internal check and capture to the blocks of solid product being on conveyer, is transferred in computer
The heart.
Further, the tipping arrangement includes two cylinders, two flip-arms, cross roll and pushing arm, and two cylinders push away
Dynamic two flip-arms realize the overturning of blocks of solid product, and cross roll and pushing arm interaction make blocks of solid product return.
The present invention also provides a kind of blocks of solid product appearance quality detection methods, it is characterised in that including following step
Suddenly：
Step（1）Blocks of solid product is held up by a cylinder-pushed weight detecting scale scale body, solid product is made to exist
Front detection；
Step（2）Automatically it is overturn, the back side and both sides is detected after overturning, before and after overturning, taken pictures to positive and negative
Capture is retained by computer；
Step（3）After inspection, solid product enters conveyer, on a conveyor the internal perspective detection device of setting,
The inside of blob of viscose is checked, while capture is retained.
The step（2）Further comprise：Tipping arrangement is overturn by two cylinder-pusheds, two flip-arms realizations, then according to
Product return is pushed by cross roll and pushing arm.
Beneficial effects of the present invention：
The present invention relieves operating personnel and overturns blob of viscose work, realizes automatic rollover blob of viscose, carries out presentation quality inspection
It surveys, reduces labor intensity, save manpower.The solid products such as blob of viscose can comprehensively be checked, and shadow can be passed through simultaneously
As retaining, realize that quality can trace；
The present invention is applied in the appearance quality detection of blocks of solid product and follow-up of quality inspection, can lower labour significantly
Power；
The present invention can realize solid product automatic turning, reduce labour, while product quality is checked comprehensively
And image data can be retained, guarantee is true and reliable, has good grounds.
Description of the drawings
Fig. 1 is detection device according to the present invention.
Specific embodiment
Below in conjunction with specific embodiment, the invention will be further described.
As shown in Figure 1, the present invention provides a kind of blocks of solid product appearance quality detection device, which includes：One
A cylinder, for weight detecting scale scale body to be pushed to hold up blocks of solid product；Tipping arrangement, for blocks of solid product to be turned over
Turn and back into original position；Photographic means, for before and after the overturning of blocks of solid product, to blocks of solid product
Positive and negative carry out capture of taking pictures, be transferred to computer center；Inside perspective detection device, for the block being on conveyer
Shape solid product carries out internal check and capture, is transferred to computer center.
The present invention can be for example applied in the detection of rubber solids product, and rubber solids product is delivered to by conveyer
Weight detecting station.Blob of viscose is held up by a cylinder-pushed weight detecting scale scale body first, solid product is made to be examined in front
It surveys, can be overturn after there is no problem, the back side and both sides are detected automatically after overturning, weight is checked after detection,
Rubber weight is augmented.Before and after the overturning of rubber blob of viscose, capture of taking pictures to rubber blob of viscose positive and negative is retained by computer, is checked
After, solid product enters conveyer, and the internal perspective detection device of setting, examines the inside of blob of viscose on a conveyor
It looks into, while capture is retained.
The invention increases rubber blob of viscose tipping arrangement in same station, realizes mainly in secondary weighing detection
Automatic detection function, operating personnel complete detection work by visualizing；Secondly photograph picture is carried out to rubber blob of viscose.Rubber
Tipping arrangement invention solves the problems, such as the following aspects.1st, rubber blob of viscose physical property easily fluidizes.The residence time is long on roller,
The easily roll banding on tipping arrangement, it is difficult to slide；2nd, the requirement of blob of viscose flip-flop transition is rapid, quick；3rd, it is conveniently operated personnel's operation
It uses.4th, mechanism is simple, and equipment reliability is high, reduces maintenance work；Rubber tipping arrangement completes 2 actions altogether,
First element is to realize that blob of viscose turns over 360 degree；Second action is rapidly to send back to blob of viscose at original station.First element
It realizes through two cylinder-pusheds, two flip-arms, overturns blob of viscose, after action, the rapid return of flip-arm.Second action
Realize the cross roll and pushing arm by 30 degree, on the one hand this action is realized by its own gravity and slided, when blob of viscose is unable to return
When, push blob of viscose return by pushing arm.
The above is only exemplary embodiments of the present invention, is not intended to limit the scope of the present invention, all
Be technical spirit according to the present invention to implementing any subtle modifications, equivalent variations and modifications done above, still fall within this
In the range of the technical solution of invention.
Claims (2)
1. the product appearance quality detection device of synthetic rubber blob of viscose, it is characterised in that：The device includes：
One cylinder, for weight detecting scale scale body to be pushed to hold up blocks of solid product；
Tipping arrangement, for being overturn blocks of solid product and backing into original position；
Photographic means, for before and after the overturning of blocks of solid product, capture of taking pictures to be carried out to the positive and negative of blocks of solid product,
It is transferred to computer center；
Inside perspective detection device, for carrying out internal check and capture, transmission to the blocks of solid product being on conveyer
To computer center；
The tipping arrangement includes two cylinders, two flip-arms, cross roll and pushing arm, two cylinder-pusheds, two flip-arm realities
Existing blocks of solid product overturning, cross roll and pushing arm interaction make blocks of solid product return.
2. the product appearance quality detection method of synthetic rubber blob of viscose, it is characterised in that：Include the following steps：
Step（1）Blocks of solid product is held up by a cylinder-pushed weight detecting scale scale body, makes solid product in front
Detection；
Step（2）Automatically it is overturn, the back side and both sides is detected after overturning, before and after overturning, capture of taking pictures to positive and negative,
It is retained by computer；
Step（3）After inspection, solid product enters conveyer, on a conveyor the internal perspective detection device of setting, to glue
The inside of block is checked, while capture is retained；
The step（2）Further comprise：Tipping arrangement realizes overturning, then by oblique by two cylinder-pusheds, two flip-arms
Roller and pushing arm push product return.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201410541029.0A CN105572132B (en) | 2014-10-14 | 2014-10-14 | A kind of blocks of solid product appearance quality detection device and method |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201410541029.0A CN105572132B (en) | 2014-10-14 | 2014-10-14 | A kind of blocks of solid product appearance quality detection device and method |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN105572132A CN105572132A (en) | 2016-05-11 |
| CN105572132B true CN105572132B (en) | 2018-06-08 |
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| Application Number | Title | Priority Date | Filing Date |
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| CN201410541029.0A Active CN105572132B (en) | 2014-10-14 | 2014-10-14 | A kind of blocks of solid product appearance quality detection device and method |
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Families Citing this family (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN115009636A (en) * | 2022-07-25 | 2022-09-06 | 东莞市奕鑫自动化机械有限公司 | Automatic production line for packaging natural rubber at rear end |
Family Cites Families (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JP2004198265A (en) * | 2002-12-18 | 2004-07-15 | Dainippon Printing Co Ltd | Visual inspection/selection method of processed product, and visual inspection/selection system of processed product |
| JP2009236760A (en) * | 2008-03-27 | 2009-10-15 | Daishinku Corp | Image detection device and inspection apparatus |
| CN201765039U (en) * | 2010-08-20 | 2011-03-16 | 上海伊斯曼电气有限公司 | Dynamic weight detection production line |
| CN203385675U (en) * | 2013-08-29 | 2014-01-08 | 重庆淦驰森科技有限公司 | Gear surface defect detection device |
| CN203758599U (en) * | 2013-12-13 | 2014-08-06 | 广东长虹电子有限公司 | Automatic weighing system |
| CN103808732B (en) * | 2014-01-21 | 2016-09-28 | 图灵视控（北京）科技有限公司 | Capacitive detection system based on machine vision and method |
| CN203870039U (en) * | 2014-05-27 | 2014-10-08 | 合肥美亚光电技术股份有限公司 | Cord fabric X-ray detecting device |
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