CN105572035B - A kind of device of automatic detection connector plugging power - Google Patents
A kind of device of automatic detection connector plugging power Download PDFInfo
- Publication number
- CN105572035B CN105572035B CN201510949261.2A CN201510949261A CN105572035B CN 105572035 B CN105572035 B CN 105572035B CN 201510949261 A CN201510949261 A CN 201510949261A CN 105572035 B CN105572035 B CN 105572035B
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- cabinet
- connector
- machinery arm
- table top
- industrial machinery
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- G—PHYSICS
- G01—MEASURING; TESTING
- G01N—INVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
- G01N19/00—Investigating materials by mechanical methods
- G01N19/04—Measuring adhesive force between materials, e.g. of sealing tape, of coating
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- Physics & Mathematics (AREA)
- Health & Medical Sciences (AREA)
- Life Sciences & Earth Sciences (AREA)
- Chemical & Material Sciences (AREA)
- Analytical Chemistry (AREA)
- Biochemistry (AREA)
- General Health & Medical Sciences (AREA)
- General Physics & Mathematics (AREA)
- Immunology (AREA)
- Pathology (AREA)
- Details Of Connecting Devices For Male And Female Coupling (AREA)
- Manufacturing Of Electrical Connectors (AREA)
Abstract
The invention discloses a kind of device of automatic detection connector plugging power, feature includes being equipped with lower bracket, the cabinet of table top and case, electrical control cabinet, man-machine interface, the image detection mechanism equipped with industrial camera, contact engaging and separating force conduction mechanism, industrial machinery arm and connector clamp；The electrical control cabinet is set in the lower bracket of cabinet, and man-machine interface is set on the outside of the case of cabinet, and connector clamp and industrial machinery arm are set on the table top of cabinet, and image detection mechanism and contact engaging and separating force conduction mechanism are respectively arranged on industrial machinery arm.The present invention is executed using industrial machinery arm and connector clamp, it is detected by image and contact engaging and separating force conduction mechanism, and control driver through computer operation, PLC controller, realize the automatic detection of connector plugging power, missing inspection, false retrieval phenomenon are prevented, have had the advantages that save human resources, promote detection efficiency.
Description
Technical field
The present invention relates to electric connector product testing technical field, especially a kind of dress of automatic detection connector plugging power
It sets.
Background technology
In the production process of electric connector, the retentivity between connector inside contact pin and jack has certain technology
It is required that otherwise when electric connector contact pin and jack dock, due to because the retentivity between needle and nose end is not up to standard, leading to electricity
There are the quality problems of virtual connection or open circuit at work in connector, so having to the contact pin of electric connector product or jack
Retentivity is detected.The detection mode multidigit of the prior art is artificial detection, because of the model of electric connector and various in style,
Different model electric connector leads to the examination criteria of contact engaging and separating force since the structure of contact pin or jack is different, diameter is different
It is different.The problem is that when work, the single detection of the hand-held different-diameter of testing staff, which is directed to, should be inserted into inserting for electric connector
Whether Kong Zhong examines the retentivity of each jack to be detected of electric connector qualified successively, the measurement of contact engaging and separating force, by reviewer's
Experience and feel to judge, lack scientific basis, in the detection operation of chronic fatigue operation, the case where false retrieval, missing inspection is difficult to keep away
Exempt from.And after defective product delivers user's installation, it will electrical equipment is caused quality problems occur.
Invention content
The purpose of the present invention is in view of the deficiencies of the prior art and provide a kind of automatic detection connector plugging power dress
It sets, the present invention is executed using industrial machinery arm and connector clamp, is detected by image and contact engaging and separating force conduction mechanism, and be computed
Machine operation, PLC controller control driver, realize the automatic detection of connector plugging power, have prevented missing inspection, false retrieval phenomenon, have
Have and saves human resources, promotes the advantages of detection efficiency.
Realizing the specific technical solution of the object of the invention is：
A kind of device of automatic detection connector plugging power, feature include：
One cabinet for being equipped with lower bracket, table top and case, and lower bracket is set to the lower section of table top, case is set to table top
Top；
One electric-controlled for being equipped with computer, mechanical arm driver, PLC controller, solenoid valve control driver and fan
Cabinet processed；
One man-machine interface for being equipped with computer display screen, touch screen and operation and control interface；
One image detection mechanism for being equipped with industrial camera, camera support, camera lens and annular light source, and industrial camera, mirror
Head and annular light source are sequentially arranged on camera support；
One is equipped with sensor stand, which is provided with the contact engaging and separating force conduction mechanism of load cell；
One engine base is equipped with the industrial machinery arm of manipulator, and the end of manipulator is equipped with sensor holder and image mechanism
Seat；
One connector clamp for being equipped with cylinder；
The electrical control cabinet is set in the lower bracket of cabinet, and the man-machine interface is set on the outside of the case of cabinet, connection
Device fixture and industrial machinery arm are set on the table top of cabinet, and image detection mechanism and contact engaging and separating force conduction mechanism are respectively arranged on industrial machine
On the image mechanism seat and sensor holder of tool arm manipulator.
The present invention is executed using industrial machinery arm and connector clamp, is detected by image and contact engaging and separating force conduction mechanism, and
Driver is controlled through computer operation, PLC controller, the automatic detection of connector plugging power is realized, it is existing to have prevented missing inspection, false retrieval
As having the advantages that save human resources, promoting detection efficiency.
Description of the drawings
Fig. 1 is the structural diagram of the present invention；
Fig. 2 is the structural schematic diagram of connector clamp and industrial machinery arm.
Specific implementation mode
Refering to fig. 1, Fig. 2, the present invention include a kind of device of automatic detection connector plugging power, it is characterised in that it is wrapped
It includes：
One cabinet 1 for being equipped with lower bracket 11, table top 12 and case 13, and lower bracket 11 is set to the lower section of table top 12, cover
Shell 13 is set to the top of table top 12；
One is equipped with computer 24, mechanical arm driver 25, PLC controller 26, solenoid valve control driver 27 and fan
28 electrical control cabinet 2；
One man-machine interface 3 for being equipped with computer display screen 31, touch screen 32 and operation and control interface 33；
One image detection mechanism 4 for being equipped with industrial camera 41, camera support 42, camera lens 44, annular light source 43, and industry
Camera 41, camera lens 44 and annular light source 43 are sequentially arranged on camera support 42；
One is equipped with sensor stand 51, which is provided with the contact engaging and separating force conduction mechanism 5 of load cell 52；
One engine base 61 is equipped with the industrial machinery arm 6 of manipulator 62, and the end of manipulator 62 is equipped with sensor holder 63
And image mechanism seat 64；
One connector clamp 7 for being equipped with cylinder 71；
The electrical control cabinet 2 is set in the lower bracket 11 of cabinet 1, and the man-machine interface 3 is set to outside the case 13 of cabinet 1
Side, connector clamp 7 and industrial machinery arm 6 are set on the table top 12 of cabinet 1, image detection mechanism 4 and contact engaging and separating force conduction mechanism 5
It is respectively arranged on image mechanism seat 64 and the sensor holder 63 of 6 manipulator 62 of industrial machinery arm.
The embodiment of the present invention
Below by taking the retentivity for detecting connector plug jack as an example, the application of the present invention is further described below：
Refering to fig. 1, Fig. 2 gets out the female part of electric connector product to be detected, and operating personnel are in industrial machinery arm 6
Setting detection needle on the load cell 52 of 62 end of manipulator；Female part is placed in connector clamp 7, by manipulating boundary
Face 33 instructs PLC controller 26 and solenoid valve control driver 27 to start cylinder 71, and female part is clamped in connector clamp 7
In；
Operating personnel instruct PLC controller 26 and solenoid valve control driver 27 to drive industry again by operation and control interface 33
The manipulator 62 of mechanical arm 6 reaches specified station, and under the control of PLC controller 26, industrial camera 41 is by camera lens 44 to inserting
Hole component implements shooting, and the image transmitting of shooting handles image, analyzed and calculated to computer 24 through computer 24
Afterwards, it is transferred to PLC controller 26, after PLC controller 26 integrates programming, the detection on 62 load cell 52 of driving manipulator
Needle is sequentially inserted into each jack of female part, and contact engaging and separating force of the detection needle in each jack of female part is by detection needle
The load cell 52 of square contact engaging and separating force conduction mechanism 5 is transmitted to computer 24, is divided through computer 24 and the contact engaging and separating force of setting
Analysis compares, and judges the qualified or not of contact engaging and separating force, and includes, if detection is qualified, being calculated on computer display screen 31 by comparison result
Machine 24 sends out instruction, and PLC controller 26 and solenoid valve control driver 27 drive the manipulator 62 of industrial machinery arm 6 to return to starting
Station instructs PLC controller 26 and solenoid valve control driver 27 to start cylinder 71 by operation and control interface 33, by female part from
Connector clamp 7 unclamps, and operating personnel take out the female part that detection finishes from connector clamp 7, place next group and are intended to examine
The female part of survey starts new working cycles；
If detection is unqualified, underproof hole position is shown on computer display screen 31 in female part, and computer 24 is sent out
Instruction, PLC controller 26 and solenoid valve control driver 27 drive the manipulator 62 of industrial machinery arm 6 to return to initial station, lead to
Crossing operation and control interface 33 instructs PLC controller 26 and solenoid valve control driver 27 to start cylinder 71, by female part from connector
Fixture 7 unclamps, and operating personnel take out the female part that detection finishes from connector clamp 7, by operating personnel to female part
Upper underproof hole position is rejected, is replaced, and female part is clamped in connector clamp 7 again, detects again, until closing
Lattice；
Refering to fig. 1, for ease of operation, the present invention is provided with man-machine interface 3 in 13 outside of case of cabinet 1, by man-machine
Computer display screen 31, touch screen 32 and the operation and control interface 33 at interface 3, operating personnel can implement human-computer dialogue, check this hair at any time
The bright state that works online；
Refering to fig. 1, Fig. 2 is conducive to computer 24 to figure for the image clearly for the female part that guarantee industrial camera 41 is shot
As being handled, analyzed, and ensure the accurate programming of PLC controller 26, the present invention is on camera support 42, i.e. industrial camera 41
The periphery of camera lens 44 is provided with annular light source 43；
Refering to fig. 1, to ensure that the environment temperature of computer 24 and PLC controller 26 in electrical control cabinet 2, the present invention exist
Fan 28 and corresponding air port are provided on the side wall of electrical control cabinet 2；
Refering to fig. 1, for ease of movement, the present invention is equipped with universal wheel and lower margin in 11 following four corners of lower bracket, facilitates this
The movement of invention or fixation in some position of ground.
Refering to fig. 1, to ensure the personal safety of operating personnel, the present invention is also provided with light curtain in the case 13 of cabinet 1
Sensor 8, when operating personnel are placed or taken out female part in connector clamp 7, cylinder 71 and industrial machinery arm 6 are by light
Curtain sensor is locked, not will produce malfunction.
Refering to fig. 1, Fig. 2, connector clamp 7 of the invention and cylinder 71 are multiple arranged in rows, to be promoted to jack portion
The detection efficiency of part.
Claims (1)
1. a kind of device of automatic detection connector plugging power, it is characterised in that it includes：
One is equipped with lower bracket（11）, table top（12）And case（13）Cabinet（1）, and lower bracket（11）Set on table top（12）'s
Lower section, case（13）Set on table top（12）Top；
One is equipped with computer（24）, mechanical arm driver（25）, PLC controller（26）, solenoid valve control driver（27）And
Fan（28）Electrical control cabinet（2）；
One is equipped with computer display screen（31）, touch screen（32）And operation and control interface（33）Man-machine interface（3）；
One is equipped with industrial camera（41）, camera support（42）, camera lens（44）And annular light source（43）Image detection mechanism
（4）, and industrial camera（41）, camera lens（44）And annular light source（43）It is sequentially arranged in camera support（42）On；
One is equipped with sensor stand（51）, which is provided with load cell（52）Contact engaging and separating force conduction mechanism（5）；
One engine base（61）It is equipped with manipulator（62）Industrial machinery arm（6）, and manipulator（62）End be equipped with sensor
Seat（63）And image mechanism seat（64）；
One is equipped with cylinder（71）Connector clamp（7）；
The electrical control cabinet（2）Set on cabinet（1）Lower bracket（11）It is interior, the man-machine interface（3）Set on cabinet（1）Cover
Shell（13）Outside, connector clamp（7）And industrial machinery arm（6）Set on cabinet（1）Table top（12）On, image detection mechanism
（4）And contact engaging and separating force conduction mechanism（5）It is respectively arranged on industrial machinery arm（6）Manipulator（62）Image mechanism seat（64）And sensor
Seat（63）On.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201510949261.2A CN105572035B (en) | 2015-12-18 | 2015-12-18 | A kind of device of automatic detection connector plugging power |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201510949261.2A CN105572035B (en) | 2015-12-18 | 2015-12-18 | A kind of device of automatic detection connector plugging power |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN105572035A CN105572035A (en) | 2016-05-11 |
| CN105572035B true CN105572035B (en) | 2018-08-07 |
Family
ID=55882417
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201510949261.2A Active CN105572035B (en) | 2015-12-18 | 2015-12-18 | A kind of device of automatic detection connector plugging power |
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| Country | Link |
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| CN (1) | CN105572035B (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN110196158A (en) * | 2019-04-28 | 2019-09-03 | 杭州航天电子技术有限公司 | A kind of connector locating detent stationarity automatic detection mechanism and method |
Families Citing this family (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN108414017B (en) * | 2018-03-15 | 2020-08-25 | 哈尔滨工业大学 | Simulation test device and test method for plugging and unplugging of electric connector |
| CN108827615A (en) * | 2018-06-27 | 2018-11-16 | 哈尔滨工业大学 | The plug force measuring system of automobile-used connector |
| CN111006890B (en) * | 2019-11-18 | 2021-09-07 | 上海航天控制技术研究所 | Test and data acquisition device for mechanical separation of falling separation electric connector for aerospace |
| CN113884379B (en) * | 2021-08-26 | 2024-09-20 | 上海威克鲍尔通信科技有限公司 | Automatic testing device for tension of contact |
| CN117008020B (en) | 2023-10-07 | 2024-02-13 | 中汽研新能源汽车检验中心(天津)有限公司 | Method and device for testing reliability of power conversion electrical interface |
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| CN104596582A (en) * | 2015-01-20 | 2015-05-06 | 厦门大学 | Automatic detecting device for backboard connector |
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| US7742071B2 (en) * | 2003-01-23 | 2010-06-22 | Oracle America, Inc. | Methods and apparatus for inspecting centerplane connectors |
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| EP1760837A1 (en) * | 2005-08-30 | 2007-03-07 | Kostal Kontakt Systeme GmbH | Electrical zero insertion force connector |
| CN201373782Y (en) * | 2009-02-13 | 2009-12-30 | 深圳市联欣科技有限公司 | Insertion force test set for connector |
| CN201772962U (en) * | 2010-09-10 | 2011-03-23 | 四川航天计量测试研究所 | Plugging and pulling forces detecting device |
| CN102262046A (en) * | 2011-04-22 | 2011-11-30 | 北京邮电大学 | Method and device for testing service life of connector |
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| Publication number | Publication date |
|---|---|
| CN105572035A (en) | 2016-05-11 |
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