CN105571709A - Vibration sensor high temperature sensitivity absolute calibration method - Google Patents
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Abstract
本发明提供一种振动传感器高温灵敏度绝对校准方法,其包括如下步骤:(1)设置一个高温试验箱;(2)标准振动台的振动通过振动延长杆传递给高温试验箱内的被校振动传感器;在高温试验箱内的振动传感器感受标准振动台的振动信号并产生模拟的电信号输出至数据采集卡,通过数据采集卡转化为数字信号并输入计算机;(3)激光干涉仪的光线可透过高温试验箱体上的玻璃窗口射至被校振动传感器上;激光干涉仪测量振动传感器振动量级,输出模拟电信号,通过数据采集卡转化为数字信号并输入计算机;(4)计算机解算振动传感器高温灵敏度。本发明解决在高温环境下无法进行振动传感器校准的难题,可实现振动传感器高温灵敏度绝对校准。
The invention provides an absolute calibration method for the high temperature sensitivity of a vibration sensor, which comprises the following steps: (1) setting a high temperature test chamber; (2) the vibration of the standard vibration table is transmitted to the vibration sensor to be calibrated in the high temperature test chamber through a vibration extension rod ; The vibration sensor in the high temperature test chamber feels the vibration signal of the standard vibration table and generates an analog electrical signal output to the data acquisition card, which is converted into a digital signal by the data acquisition card and input to the computer; (3) the light of the laser interferometer can be transmitted The glass window on the over-temperature test box shoots onto the vibration sensor to be calibrated; the laser interferometer measures the vibration level of the vibration sensor, outputs an analog electrical signal, converts it into a digital signal through the data acquisition card and inputs it into the computer; (4) computer calculation Vibration sensor high temperature sensitivity. The invention solves the problem that the vibration sensor cannot be calibrated in a high-temperature environment, and can realize absolute calibration of the high-temperature sensitivity of the vibration sensor.
Description
技术领域technical field
本发明涉及振动计量技术领域,具体涉及一种振动传感器高温灵敏度绝对校准方法。The invention relates to the technical field of vibration measurement, in particular to an absolute calibration method for high temperature sensitivity of a vibration sensor.
背景技术Background technique
振动传感器广泛应用于国防军工的科研、生产和试验过程中各个环节,在各种环境条件下担负着监控和测试的职能。经研究发现,温度变化对振动传感器的灵敏度影响很大,这是因为振动传感器多数由压电材料构成,根据压电材料的特性,当其在参考工作温度(室温)以外工作时,它的输出电荷灵敏度将产生很大变化。高低温环境下由温度引入的测试误差是不可忽略的,使用过程中必须对振动传感器的灵敏度进行修正。Vibration sensors are widely used in various links in the scientific research, production and testing process of national defense and military industry, and are responsible for monitoring and testing functions under various environmental conditions. It has been found through research that temperature changes have a great influence on the sensitivity of the vibration sensor. This is because most vibration sensors are composed of piezoelectric materials. According to the characteristics of piezoelectric materials, when it works outside the reference working temperature (room temperature), its output Charge sensitivity will vary greatly. The test error caused by the temperature in the high and low temperature environment cannot be ignored, and the sensitivity of the vibration sensor must be corrected during use.
目前振动振动传感器的校准都是在常温下进行,其校准的方式都是将被校准的振动传感器直接安装在标准振动台上(如图1所示),由于标准振动台工作温度范围较窄,无法在高低温环境下工作,不能将校准装置整体放入高温试验箱中,因此采用这种结构形式的校准方法无法实现高低温下的振动传感器校准。At present, the calibration of the vibration sensor is carried out at room temperature, and the calibration method is to install the calibrated vibration sensor directly on the standard vibration table (as shown in Figure 1). Due to the narrow operating temperature range of the standard vibration table, It cannot work in a high and low temperature environment, and the calibration device cannot be placed in a high temperature test chamber as a whole, so the calibration method using this structural form cannot achieve vibration sensor calibration at high and low temperatures.
发明内容Contents of the invention
为了解决目前振动传感器无法在高温环境下进行校准的难题,本发明提出一种振动传感器高温灵敏度绝对校准方法。In order to solve the problem that the current vibration sensor cannot be calibrated in a high temperature environment, the present invention proposes an absolute calibration method for the high temperature sensitivity of the vibration sensor.
实现本发明目的的技术方案:一种振动传感器高温灵敏度绝对校准方法,其包括如下步骤:A technical solution for realizing the purpose of the present invention: an absolute calibration method for high temperature sensitivity of a vibration sensor, which includes the following steps:
(1)温度控制:设置一个温度可控制在20℃~800℃的高温试验箱;(1) Temperature control: set up a high-temperature test chamber whose temperature can be controlled at 20°C to 800°C;
(2)被校振动传感器振动测量:标准振动台设置在高温试验箱外,标准振动台的振动延长杆置于高温试验箱内,被校振动传感器放于高温试验箱内、且定置在标准振动台的振动延长杆上,即标准振动台的振动通过振动延长杆传递给高温试验箱内的被校振动传感器;在高温试验箱内的振动传感器感受标准振动台的振动信号并产生模拟的电信号输出至数据采集卡,通过数据采集卡转化为数字信号并输入计算机;(2) Vibration measurement of the vibration sensor to be calibrated: the standard vibration table is set outside the high temperature test chamber, the vibration extension rod of the standard vibration table is placed in the high temperature test chamber, and the vibration sensor to be calibrated is placed in the high temperature test chamber and fixed at the standard vibration On the vibration extension rod of the table, the vibration of the standard vibration table is transmitted to the calibrated vibration sensor in the high temperature test chamber through the vibration extension rod; the vibration sensor in the high temperature test chamber senses the vibration signal of the standard vibration table and generates an analog electrical signal Output to the data acquisition card, convert it into a digital signal through the data acquisition card and input it into the computer;
(3)激光干涉仪振动测量:激光干涉仪设置在高温试验箱外,激光干涉仪的光线可透过高温试验箱体上的玻璃窗口射至被校振动传感器上;调整激光干涉仪,使其光线聚焦于传感器的表面,调整光路使之产生干涉;激光干涉仪测量振动传感器振动量级,输出模拟电信号,通过数据采集卡转化为数字信号并输入计算机;(3) Laser interferometer vibration measurement: The laser interferometer is set outside the high-temperature test box, and the light of the laser interferometer can pass through the glass window on the high-temperature test box to the vibration sensor to be calibrated; adjust the laser interferometer so that The light is focused on the surface of the sensor, and the optical path is adjusted to cause interference; the laser interferometer measures the vibration level of the vibration sensor, outputs an analog electrical signal, and converts it into a digital signal through the data acquisition card and inputs it into the computer;
(4)计算机解算:计算机根据激光干涉仪和振动传感器的输出,解算振动传感器高温灵敏度。(4) Computer calculation: The computer calculates the high temperature sensitivity of the vibration sensor according to the output of the laser interferometer and the vibration sensor.
如上所述的一种振动传感器高温灵敏度绝对校准方法,其所述的标准振动台连接功率放大器,功率放大器连接信号源,信号源连接计算机;通过计算机调整信号源或功率放大器输出电压,按照以上步骤(1)至步骤(4)测量振动传感器高温灵敏度,可得其高温下灵敏度的幅值线性度;通过计算机调整信号源输出频率,并按照以上步骤(1)至步骤(4)测量振动传感器灵敏度,可得其高温下灵敏度的频率响应。A method for absolute calibration of high temperature sensitivity of a vibration sensor as described above, the standard vibration table is connected to a power amplifier, the power amplifier is connected to a signal source, and the signal source is connected to a computer; the output voltage of the signal source or power amplifier is adjusted by the computer, according to the above steps (1) to step (4) measure the high temperature sensitivity of the vibration sensor, and the amplitude linearity of the sensitivity at high temperature can be obtained; adjust the output frequency of the signal source through the computer, and measure the sensitivity of the vibration sensor according to the above steps (1) to (4) , the frequency response of its sensitivity at high temperature can be obtained.
如上所述的一种振动传感器高温灵敏度绝对校准方法,其温度控制器连接继电器,继电器连接设在高温试验箱内的电加热丝;温度控制器还连接高温试验箱内设置的热电偶;在温度控制器设定高温试验箱的温度值,经过继电器控制电加热丝对高温试验箱内部进行加热;由热电偶反馈高温试验箱内温度至温度控制器,达到设定温度值后恒定10~30分钟。As described above, a vibration sensor high temperature sensitivity absolute calibration method, the temperature controller is connected to the relay, and the relay is connected to the electric heating wire arranged in the high temperature test chamber; the temperature controller is also connected to the thermocouple arranged in the high temperature test chamber; The controller sets the temperature value of the high-temperature test chamber, and the electric heating wire is controlled by the relay to heat the interior of the high-temperature test chamber; the temperature in the high-temperature test chamber is fed back by the thermocouple to the temperature controller, and it remains constant for 10 to 30 minutes after reaching the set temperature value .
本发明的效果在于:本发明提出一种振动传感器高温灵敏度绝对校准方法,解决在高温环境下无法进行振动传感器校准的难题。采用本方法构建振动传感器高温灵敏度校准,可实现振动传感器高温灵敏度绝对校准。The effect of the present invention is that: the present invention proposes an absolute calibration method for high-temperature sensitivity of a vibration sensor, which solves the problem that the vibration sensor cannot be calibrated in a high-temperature environment. The high-temperature sensitivity calibration of the vibration sensor is constructed by using this method, which can realize the absolute calibration of the high-temperature sensitivity of the vibration sensor.
附图说明Description of drawings
图1为振动传感器常温校准原理示意图;Figure 1 is a schematic diagram of the normal temperature calibration principle of the vibration sensor;
图2为本发明所述的一种振动传感器高温灵敏度绝对校准方法原理示意图。Fig. 2 is a schematic diagram of the principle of an absolute calibration method for high temperature sensitivity of a vibration sensor according to the present invention.
具体实施方式detailed description
下面结合附图和具体实施例对本发明所述的一种振动传感器高温灵敏度绝对校准方法作进一步描述。A method for absolute calibration of high temperature sensitivity of a vibration sensor according to the present invention will be further described below in conjunction with the accompanying drawings and specific embodiments.
如图2所示,本发明所述的振动传感器高温灵敏度绝对校准方法,其包括如下步骤:As shown in Figure 2, the vibration sensor high temperature sensitivity absolute calibration method of the present invention, it comprises the following steps:
(1)温度控制:设置一个温度可控制在20℃~800℃的高温试验箱;温度控制器连接继电器,继电器连接设在高温试验箱内的电加热丝;温度控制器还连接高温试验箱内设置的热电偶;在温度控制器设定高温试验箱的温度值,经过继电器控制电加热丝对高温试验箱内部进行加热;由热电偶反馈高温试验箱内温度至温度控制器,达到设定温度值(例如300℃)后恒定10~30分钟(例如:15分钟);(1) Temperature control: set up a high-temperature test chamber whose temperature can be controlled at 20°C to 800°C; the temperature controller is connected to the relay, and the relay is connected to the electric heating wire in the high-temperature test chamber; the temperature controller is also connected to the high-temperature test chamber Set the thermocouple; set the temperature value of the high-temperature test chamber on the temperature controller, and heat the inside of the high-temperature test chamber through the electric heating wire controlled by the relay; the temperature in the high-temperature test chamber is fed back by the thermocouple to the temperature controller to reach the set temperature value (for example, 300 ° C) after 10 to 30 minutes (for example: 15 minutes);
(2)被校振动传感器振动测量:标准振动台设置在高温试验箱外,标准振动台的振动延长杆置于高温试验箱内,被校振动传感器放于高温试验箱内、且定置在标准振动台的振动延长杆上,即标准振动台的振动通过振动延长杆传递给高温试验箱内的被校振动传感器;在高温试验箱内的振动传感器感受标准振动台的振动信号并产生模拟的电信号输出至数据采集卡,通过数据采集卡转化为数字信号并输入计算机;(2) Vibration measurement of the vibration sensor to be calibrated: the standard vibration table is set outside the high temperature test chamber, the vibration extension rod of the standard vibration table is placed in the high temperature test chamber, and the vibration sensor to be calibrated is placed in the high temperature test chamber and fixed at the standard vibration On the vibration extension rod of the table, the vibration of the standard vibration table is transmitted to the calibrated vibration sensor in the high temperature test chamber through the vibration extension rod; the vibration sensor in the high temperature test chamber senses the vibration signal of the standard vibration table and generates an analog electrical signal Output to the data acquisition card, convert it into a digital signal through the data acquisition card and input it into the computer;
(3)激光干涉仪振动测量:激光干涉仪设置在高温试验箱外,激光干涉仪的光线可透过高温试验箱体上的玻璃窗口射至被校振动传感器上;调整激光干涉仪,使其光线聚焦于传感器的表面,调整光路使之产生干涉;激光干涉仪测量振动传感器振动量级,输出模拟电信号,通过数据采集卡转化为数字信号并输入计算机;(3) Laser interferometer vibration measurement: The laser interferometer is set outside the high-temperature test box, and the light of the laser interferometer can pass through the glass window on the high-temperature test box to the vibration sensor to be calibrated; adjust the laser interferometer so that The light is focused on the surface of the sensor, and the optical path is adjusted to cause interference; the laser interferometer measures the vibration level of the vibration sensor, outputs an analog electrical signal, and converts it into a digital signal through the data acquisition card and inputs it into the computer;
(4)计算机解算:计算机根据激光干涉仪和振动传感器的输出,解算振动传感器高温灵敏度;(4) Computer calculation: the computer calculates the high temperature sensitivity of the vibration sensor according to the output of the laser interferometer and the vibration sensor;
(5)连续测量:标准振动台连接功率放大器,功率放大器连接信号源,信号源连接计算机;通过计算机调整信号源或功率放大器输出电压,按照以上步骤(1)至步骤(4)测量振动传感器高温灵敏度,可得其高温下灵敏度的幅值线性度;通过计算机调整信号源输出频率,并按照以上步骤(1)至步骤(4)测量振动传感器灵敏度,可得其高温下灵敏度的频率响应。(5) Continuous measurement: the standard vibration table is connected to the power amplifier, the power amplifier is connected to the signal source, and the signal source is connected to the computer; the signal source or the output voltage of the power amplifier is adjusted through the computer, and the high temperature of the vibration sensor is measured according to the above steps (1) to (4) Sensitivity, the amplitude linearity of the sensitivity at high temperature can be obtained; the output frequency of the signal source is adjusted by the computer, and the sensitivity of the vibration sensor is measured according to the above steps (1) to (4), and the frequency response of the sensitivity at high temperature can be obtained.
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CN108519499A (en) * | 2018-03-27 | 2018-09-11 | 上海精密计量测试研究所 | On-line Calibration System of Acceleration Amplitude of Laser Vibration System under High Temperature Condition |
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