The application is entitled:Auxiliary test method for cable outer diameter, the applying date be:On 07 01st, 2013, application No. is:
201310269810.2 patent of invention divisional application.
Invention content
To solve the above-mentioned problems, the purpose of the present invention is disclosing a kind of auxiliary test method for cable outer diameter, it can be solved
Certainly in the prior art, after cable is coiled in disk tool above, the outer diameter of cable of internal layer can not be surveyed;The outer diameter feelings of cable can not be understood
Condition, the problem of can not really judging;At the same time it can also reduce the time of reviewer's sampling observation, record;Accurately calculate cable
The dosage of extruded material used.The present invention is achieved through the following technical solutions.
The present invention an embodiment in, a kind of auxiliary test method for cable outer diameter, it is characterised in that it include with
Lower step:
The first step:Start, first the nominal outside diameter value of setting cable and lower limiting value and upper limit value;
Second step:Data are recorded into database by on-line checking outer diameter of cable size successively correspondingly, therein
Record include at least two data, one of be length value, two be outer diameter value;Data record is entered the entitled XLS's of suffix
MICROSOFTEXCEL files, every is recorded as a line, and length value records in a column, and outer diameter value is recorded in another row;
Third walks:Judge whether cable produces completion, if it is not, then continuing to judge;If so, calling graphics module;Into
In next step;
4th step:Call graphics module;
5th step:It draws and preserves;
6th step:Auxiliary judgment simultaneously exports result;
7th step:Terminate;
Wherein:On-line checking outer diameter of cable size described in second step is by the outer diameter of cable in wire and cable product line
What size detecting system was completed, outer diameter of cable size detecting system is by least one first group of outer diameter observing and controlling on column
Instrument, a computer 2 are constituted, and first group of outer diameter measurement and control instrument is electrically connected by connecting line with computer realization, and first group of outer diameter is surveyed
Control have among instrument for cable by cavity, the opposite sides of cavity, at least provided with a pair for testing cable outer diameter ruler
Very little reception device and emitter, the opposite side of cavity be reception device, cavity the opposite other side be emitter;The
One group of outer diameter measurement and control instrument is mounted on behind cable extrusion moulding device, cooling device and surface drying device;
Third step described in judge whether cable produces completion, be using the cable by first group of outer diameter measurement and control instrument come reality
Existing, after the completion of cable production, the cavity of first group of outer diameter measurement and control instrument can be drawn naturally, measured outer diameter value is 0 at this time,
Expression has produced completion, conversely, indicating also producing;
Graphics module described in 4th step is realized using following methods:1. calling MICROSOFTEXCEL programs, newly
Build Microsoft Excel;2. second step Len got value is copied the first row into EXCEL worksheets, i.e. A row, the position copied into
Start for the first row;Outer diameter value obtained by second step is copied into the secondary series into EXCEL worksheets, i.e. column b, the position copied into is
The first row starts;3. the nominal outside diameter value and lower limiting value and upper limit value that are arranged in the first step are copied into EXCEL worksheets respectively
For third to the 5th row, i.e. C to E row and fill above-mentioned data, make its with the data of first row and secondary series as many;④
Call chart drawing program, call ChartWizard-line chart-accumulation data point-fold line chart, data source be 3. described in EXCEL works
Make the content of the row of table first to the 5th;5. having obtained accumulation data point-fold line chart;
It draws and preserves described in 5th step and refer to gained accumulation data point-fold line chart in the 4th step of copy, preserved;
Auxiliary judgment described in 6th step and export as a result, refer to reviewer in having checked the 5th step gained picture after,
It can easily show between lower limiting value and upper limit value, if having more than, i.e., whether the value in cable whole length direction is
It is unqualified.
In another embodiment of the present invention, a kind of auxiliary test method for cable outer diameter, it is characterised in that it includes
Following steps:
The first step:Start, first the nominal outside diameter value of setting cable and lower limiting value and upper limit value;
Second step:Data are recorded into database by on-line checking outer diameter of cable size successively correspondingly, therein
Record include at least two data, one of be length value, two be outer diameter value;Data record is entered into the entitled TXT texts text of suffix
Part, every is recorded as a line, and in often going, first value is length value, is then separated using comma, and second value is outer diameter value,
It is separated with comma after second value;Or data record is entered to the MICROSOFTEXCEL files of the entitled XLS of suffix, every is recorded as
A line, length value record in a column, and outer diameter value is recorded in another row;
Third walks:Judge whether cable produces completion, if it is not, then continuing to judge;If so, calling graphics module;Into
In next step;
4th step:Call graphics module;
5th step:It draws and preserves;
6th step:Auxiliary judgment simultaneously exports result;
7th step:Terminate;
Wherein:On-line checking outer diameter of cable size described in second step is by the outer diameter of cable in wire and cable product line
What size detecting system was completed, outer diameter of cable size detecting system is by least one first group of outer diameter observing and controlling on column
Instrument, a computer 2 are constituted, and first group of outer diameter measurement and control instrument is electrically connected by connecting line with computer realization, and first group of outer diameter is surveyed
Control have among instrument for cable by cavity, the opposite sides of cavity, at least provided with a pair for testing cable outer diameter ruler
Very little reception device and emitter, the opposite side of cavity be reception device, cavity the opposite other side be emitter;The
One group of outer diameter measurement and control instrument is mounted on behind cable extrusion moulding device, cooling device and surface drying device;
Third step described in judge whether cable produces completion, be using the cable by first group of outer diameter measurement and control instrument come reality
Existing, after the completion of cable production, the cavity of first group of outer diameter measurement and control instrument can be drawn naturally, measured outer diameter value is 0 at this time,
Expression has produced completion, conversely, indicating also producing;
Graphics module described in 4th step is realized using following methods:1. calling MICROSOFTEXCEL programs, newly
Build Microsoft Excel;When the file suffixes for recording data in second step is XLS:2. by second step Len got value copy into
The first row of EXCEL worksheets, i.e. A arrange, and the position copied into starts for the first row;By outer diameter value obtained by second step copy into
The secondary series of EXCEL worksheets, i.e. column b, the position copied into start for the first row;3. the nominal outside diameter being arranged in the first step
Value and lower limiting value and upper limit value copy into the third of EXCEL worksheets to the 5th row, i.e. C to E row respectively, and fill above-mentioned number
According to, make its with the data of first row and secondary series as many;4. calling chart drawing program, ChartWizard-line chart-heap is called
Product strong point line chart, data source be 3. described in EXCEL worksheets first to the 5th arrange content;5. having obtained heap volume data
Point line chart;
When recording the file that data are TXT suffix in second step:2. institute's evidence obtained by second step is copied into EXCEL worksheets
First row, i.e. A row, the position copied into starts for the first row;3. extracting the numerical value before second comma in often going, it is put into the
Two row, i.e. during B is arranged, first to last one of the data copied into from second step extracts, and is put into corresponding position
In secondary series;4. the nominal outside diameter value and lower limiting value and upper limit value that are arranged in the first step are copied into the of EXCEL worksheets respectively
Three to the 5th row, i.e. C to E row, and fill above-mentioned data, make its with the data of first row and secondary series as many;5. adjusting
With picture-picture linear module of AUTOCAD, will 4. in EXCEL tables the second column data copy into order line, form the song of connection
Line;4. third in middle EXCEL tables is arranged to the data of the 5th row and copies into order line respectively, forms three straight lines;6. obtaining
Appearance and size line, upper limit line, lower limit line, the nominal value line chart of cable overall length, referred to as outer diameter distribution map;
It draws and preserves described in 5th step and refer to gained outer diameter distribution map in the 4th step of copy, preserved;
Auxiliary judgment described in 6th step and export as a result, refer to reviewer in having checked the 5th step gained picture after,
It can easily show between lower limiting value and upper limit value, if having more than, i.e., whether the value in cable whole length direction is
It is unqualified.
Further, a kind of auxiliary test method for cable outer diameter described above, before can also introducing for measuring non-extrusion molding
Second group of outer diameter measurement and control instrument, before second group of outer diameter measurement and control instrument is placed on extrusion head, principle and first group of outer diameter measurement and control instrument phase
Together, in this way, on the basis of the two is superimposed, extrusion molding can easily be calculated with the outer diameter before measured in advance extrusion molding
Dosage, AUTOCAD software areal calculation functions can be called to accomplish to calculate;Accomplish objectively to examine;Accomplish sheath extrusion molding material
Expect the lean of examination.
The present invention mainly has the advantages that:Outer diameter of cable size accurately can be continuously measured, intuitive figure is formed
Shape makes the shape of the product of manufacture to the time for judging to remain foundation, and greatly reducing reviewer's sampling observation, recording
It is qualified indeed in terms of size, reduce the difficulty of product whole process judgement.
Specific implementation mode
Embodiment 1
See Fig. 1, Fig. 2, Fig. 4-Fig. 6, a kind of auxiliary test method for cable outer diameter, it is characterised in that it includes following step
Suddenly:
500:Start, first the nominal outside diameter value of setting cable and lower limiting value and upper limit value;
510:Data are recorded into database, note therein by on-line checking outer diameter of cable size successively correspondingly
Record include two data, one of be length value, two be outer diameter value;Data record is entered the entitled XLS's of suffix
MICROSOFTEXCEL files, every is recorded as a line, and length value records in a column, and outer diameter value is recorded in another row;
520:Judge whether cable produces completion, if it is not, then continuing to judge;If so, calling graphics module;Into next
Step;
530:Call graphics module;
540:It draws and preserves;
550:Auxiliary judgment simultaneously exports result;
560:Terminate;
Wherein:On-line checking outer diameter of cable size described in 510th step be by the cable in wire and cable product line outside
What diameter size detecting system was completed, first group of outer diameter that outer diameter of cable size detecting system is mounted on by one on column 115 is surveyed
It controls 11, computers 2 of instrument to constitute, first group of outer diameter measurement and control instrument is electrically connected by connecting line 110 with computer realization, first group
Have among outer diameter measurement and control instrument for cable by cavity, the opposite sides of cavity is provided with two pairs for testing outer diameter of cable
The reception device and emitter of size, the opposite side of cavity be first receiving device 111, cavity the opposite other side be
One emitter 112;The opposite side of cavity be the second reception device 113, cavity relatively another two sides be the second emitter
114;First receiving device, the first emitter and the second reception device, the second emitter are spatially in mutually vertical
Straight position;First group of outer diameter measurement and control instrument is mounted on behind cable extrusion moulding device, cooling device and surface drying device;
When production, cable 3 is located in cavity;
Judge whether cable produces completion described in 520th step, be using the cable by first group of outer diameter measurement and control instrument come
It realizes, after the completion of cable production, can draw the cavity of first group of outer diameter measurement and control instrument naturally, measured outer diameter value is at this time
0, expression has produced completion, conversely, indicating also producing;
Graphics module described in 530th step is realized using following methods:1. MICROSOFTEXCEL programs are called,
Newly-built Microsoft Excel;2. the 510th step Len got value is copied the first row into EXCEL worksheets, i.e. A row, the position copied into
The first row is set to start;Outer diameter value obtained by 510th step is copied into the secondary series into EXCEL worksheets, i.e. column b, the position copied into
The first row is set to start;3. the nominal outside diameter value being arranged in the 500th step and lower limiting value and upper limit value are copied into EXCEL work respectively
The third of table fills above-mentioned data to the 5th row, i.e. C to E row, makes it as the data of first row and secondary series
It is more;4. call chart drawing program, call ChartWizard-line chart-accumulation data point-fold line chart, data source be 3. described in
The content that EXCEL worksheets first to the 5th arrange;5. having obtained accumulation data point-fold line chart;
It draws and preserves described in 540th step and refer to gained accumulation data point-fold line chart in the 530th step of copy, preserved;
Auxiliary judgment described in 550th step simultaneously exports result, refers to reviewer's gained picture in having checked the 540th step
Afterwards, can easily obtain cable whole length direction value whether be between lower limiting value and upper limit value, if having more than,
It is as unqualified.
By this method, 250 meters of long cables of production are examined, which is
10mm, lower limiting value 9.8mm, upper limit value 10.2mm;Achieve following data(Data originally two row in, for convenience
The public watches, therefore makes an adjustment, and adjusts in 1-2 pages as possible, and add sample point and outer diameter value printed words), that obtain is Fig. 5
Accumulation data point-fold line chart, judge through reviewer, all between lower limiting value and upper limit value, therefore, this root cable is qualified
Product.
By this method, another for production cable 250 meters long is examined, which is
10mm, lower limiting value 9.8mm, upper limit value 10.2mm;Achieve following data(Data originally two row in, for convenience
The public watches, therefore makes an adjustment, and adjusts in 1-2 pages as possible, and add sample point and outer diameter value printed words), that obtain is Fig. 6
Accumulation data point-fold line chart, judge through reviewer, have part not between lower limiting value and upper limit value, therefore, this root cable
It is underproof product.
Embodiment 2
See Fig. 3, Fig. 4-Fig. 6 and with reference to figure 1- Fig. 2, a kind of auxiliary test method for cable outer diameter, it is characterised in that it is wrapped
Contain following steps:
500:Start, first the nominal outside diameter value of setting cable and lower limiting value and upper limit value;
510:Data are recorded into database, note therein by on-line checking outer diameter of cable size successively correspondingly
Record include two data, one of be length value, two be outer diameter value;Data record is entered the entitled XLS's of suffix
MICROSOFTEXCEL files, every is recorded as a line, and length value records in a column, and outer diameter value is recorded in another row;
520:Judge whether cable produces completion, if it is not, then continuing to judge;If so, calling graphics module;Into next
Step;
530:Call graphics module;
540:It draws and preserves;
550:Auxiliary judgment simultaneously exports result;
560:Terminate;
Wherein:On-line checking outer diameter of cable size described in 510th step be by the cable in wire and cable product line outside
What diameter size detecting system was completed, outer diameter of cable size detecting system is by the first column 115, first on the first column
Outer diameter measurement and control instrument 11, the second column 125,12, computers 2 of second external diameter measurement and control instrument on the second column are constituted,
First external diameter measurement and control instrument is electrically connected by the first connecting line 110 with computer realization, and second external diameter measurement and control instrument passes through the second connection
The realization of line and computer be electrically connected, among first external diameter measurement and control instrument with for cable by cavity, the opposite sides of cavity, if
It is equipped with a pair of reception device and emitter for testing cable outer diameter, the opposite side of cavity is first receiving device
111, the opposite other side of cavity is the first emitter 112;It is located above and below;Have among second external diameter measurement and control instrument
For cable by cavity, the opposite sides of cavity is provided with a pair of reception device and hair for testing cable outer diameter
Injection device, the opposite side of cavity be third reception device 123, cavity the opposite other side be third emitter 124;Respectively
Positioned at left and right face;First receiving device, the first emitter and the second reception device, the second emitter are spatially places
In orthogonal position;First group of outer diameter measurement and control instrument is mounted on cable extrusion moulding device, cooling device and surface drying dress
Behind setting;When production, cable 3 is located in cavity;
Judge whether cable produces completion described in 520th step, be using the cable by first group of outer diameter measurement and control instrument come
It realizes, after the completion of cable production, can draw the cavity of first group of outer diameter measurement and control instrument naturally, measured outer diameter value is at this time
0, expression has produced completion, conversely, indicating also producing;
Graphics module described in 530th step is realized using following methods:1. MICROSOFTEXCEL programs are called,
Newly-built Microsoft Excel;2. the 510th step Len got value is copied the first row into EXCEL worksheets, i.e. A row, the position copied into
The first row is set to start;Outer diameter value obtained by 510th step is copied into the secondary series into EXCEL worksheets, i.e. column b, the position copied into
The first row is set to start;3. the nominal outside diameter value being arranged in the 500th step and lower limiting value and upper limit value are copied into EXCEL work respectively
The third of table fills above-mentioned data to the 5th row, i.e. C to E row, makes it as the data of first row and secondary series
It is more;4. call chart drawing program, call ChartWizard-line chart-accumulation data point-fold line chart, data source be 3. described in
The content that EXCEL worksheets first to the 5th arrange;5. having obtained accumulation data point-fold line chart;
It draws and preserves described in 540th step and refer to gained accumulation data point-fold line chart in the 530th step of copy, preserved;
Auxiliary judgment described in 550th step simultaneously exports result, refers to reviewer's gained picture in having checked the 540th step
Afterwards, can easily obtain cable whole length direction value whether be between lower limiting value and upper limit value, if having more than,
It is as unqualified.
Embodiment 3
A kind of auxiliary test method for cable outer diameter, it is characterised in that it includes following steps:
The first step:Start, first the nominal outside diameter value of setting cable and lower limiting value and upper limit value;
Second step:Data are recorded into database by on-line checking outer diameter of cable size successively correspondingly, therein
Record include at least two data, one of be length value, two be outer diameter value;Data record is entered into the entitled TXT texts text of suffix
Part, every is recorded as a line, and in often going, first value is length value, is then separated using comma, and second value is outer diameter value,
It is separated with comma after second value;Or data record is entered to the MICROSOFTEXCEL files of the entitled XLS of suffix, every is recorded as
A line, length value record in a column, and outer diameter value is recorded in another row;
Third walks:Judge whether cable produces completion, if it is not, then continuing to judge;If so, calling graphics module;Into
In next step;
4th step:Call graphics module;
5th step:It draws and preserves;
6th step:Auxiliary judgment simultaneously exports result;
7th step:Terminate;
Wherein:On-line checking outer diameter of cable size described in second step is by the outer diameter of cable in wire and cable product line
What size detecting system was completed, outer diameter of cable size detecting system is by least one first group of outer diameter observing and controlling on column
Instrument, a computer 2 are constituted, and first group of outer diameter measurement and control instrument is electrically connected by connecting line with computer realization, and first group of outer diameter is surveyed
Control have among instrument for cable by cavity, the opposite sides of cavity, at least provided with a pair for testing cable outer diameter ruler
Very little reception device and emitter, the opposite side of cavity be reception device, cavity the opposite other side be emitter;The
One group of outer diameter measurement and control instrument is mounted on behind cable extrusion moulding device, cooling device and surface drying device;
Third step described in judge whether cable produces completion, be using the cable by first group of outer diameter measurement and control instrument come reality
Existing, after the completion of cable production, the cavity of first group of outer diameter measurement and control instrument can be drawn naturally, measured outer diameter value is 0 at this time,
Expression has produced completion, conversely, indicating also producing;
Graphics module described in 4th step is realized using following methods:1. calling MICROSOFTEXCEL programs, newly
Build Microsoft Excel;When the file suffixes for recording data in second step is XLS:2. by second step Len got value copy into
The first row of EXCEL worksheets, i.e. A arrange, and the position copied into starts for the first row;By outer diameter value obtained by second step copy into
The secondary series of EXCEL worksheets, i.e. column b, the position copied into start for the first row;3. the nominal outside diameter being arranged in the first step
Value and lower limiting value and upper limit value copy into the third of EXCEL worksheets to the 5th row, i.e. C to E row respectively, and fill above-mentioned number
According to, make its with the data of first row and secondary series as many;4. calling chart drawing program, ChartWizard-line chart-heap is called
Product strong point line chart, data source be 3. described in EXCEL worksheets first to the 5th arrange content;5. having obtained heap volume data
Point line chart;
When recording the file that data are TXT suffix in second step:2. institute's evidence obtained by second step is copied into EXCEL worksheets
First row, i.e. A row, the position copied into starts for the first row;3. extracting the numerical value before second comma in often going, it is put into the
Two row, i.e. during B is arranged, first to last one of the data copied into from second step extracts, and is put into corresponding position
In secondary series;4. the nominal outside diameter value and lower limiting value and upper limit value that are arranged in the first step are copied into the of EXCEL worksheets respectively
Three to the 5th row, i.e. C to E row, and fill above-mentioned data, make its with the data of first row and secondary series as many;5. adjusting
With picture-picture linear module of AUTOCAD, will 4. in EXCEL tables the second column data copy into order line, form the song of connection
Line;4. third in middle EXCEL tables is arranged to the data of the 5th row and copies into order line respectively, forms three straight lines;6. obtaining
Appearance and size line, upper limit line, lower limit line, the nominal value line chart of cable overall length, referred to as outer diameter distribution map;
It draws and preserves described in 5th step and refer to gained outer diameter distribution map in the 4th step of copy, preserved;
Auxiliary judgment described in 6th step and export as a result, refer to reviewer in having checked the 5th step gained picture after,
It can easily show between lower limiting value and upper limit value, if having more than, i.e., whether the value in cable whole length direction is
It is unqualified.
Further, a kind of auxiliary test method for cable outer diameter described in any of the above-described embodiment, can also introduce use
Second group of outer diameter measurement and control instrument before measuring non-extrusion molding, before second group of outer diameter measurement and control instrument is placed on extrusion head, principle and first
Group outer diameter measurement and control instrument is identical, can be with the outer diameter before measured in advance extrusion molding, in this way, on the basis of the two is superimposed, Ke Yifang
Just the dosage of extrusion molding is calculated, AUTOCAD software areal calculation functions can be called to accomplish to calculate;Accomplish objectively to examine;
Accomplish the lean of sheath extruded material examination.
Certainly, the auxiliary test method for cable outer diameter described in any of the above-described embodiment, the note described in the 510th step
Record include at least two data, one of be length value, two be outer diameter value.
Certainly, the auxiliary test method for cable outer diameter described in any of the above-described embodiment, on-line checking described in the 510th step
Outer diameter of cable size is completed by the outer diameter of cable size detecting system in wire and cable product line, outer diameter of cable size
Detecting system is made of at least one first group of outer diameter measurement and control instrument, computer 2 on column, and first group of outer diameter is surveyed
Control instrument be electrically connected by connecting line and computer realization, among first group of outer diameter measurement and control instrument with for cable by cavity, sky
The opposite sides of chamber, at least provided with a pair of reception device and emitter for testing cable outer diameter, the phase of cavity
To side be reception device, cavity the opposite other side be emitter;First group of outer diameter measurement and control instrument is extruded into mounted on cable
Behind type device, cooling device and surface drying device.
It is worth noting that, in the application, the speed of cable extruding machine can change, as long as keep sampling gap
Between, so that it may to deduce that the overproof position of outer diameter occurs in cable;In addition, the meter-measuring device of cooperation machinery equipment itself is recorded,
It can obtain the overproof position of more accurate outer diameter of cable.
The present invention mainly has the advantages that:Outer diameter of cable size accurately can be continuously measured, intuitive figure is formed
Shape makes the shape of the product of manufacture to the time for judging to remain foundation, and greatly reducing reviewer's sampling observation, recording
It is qualified indeed in terms of size, reduce the difficulty of product whole process judgement.
The present invention is not limited to above-mentioned preferred forms, it should be understood that design of the invention can be by other various shapes
Formula is implemented to use, they also fall in protection scope of the present invention.