CN105568711A - Dyeing process for cheese - Google Patents
Dyeing process for cheese Download PDFInfo
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- CN105568711A CN105568711A CN201410536442.8A CN201410536442A CN105568711A CN 105568711 A CN105568711 A CN 105568711A CN 201410536442 A CN201410536442 A CN 201410536442A CN 105568711 A CN105568711 A CN 105568711A
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Abstract
The invention discloses a dyeing process for a cheese. The dyeing process comprises the following three process procedures: treatment before dyeing; dyeing; and treatment after dyeing. According to the process, a slack winding is employed, and the cheese of the slack winding has a basis weight of 0.50 to 0.65 kg and a density of 0.35 to 0.45 g/cm3; the cheese is wrapped with an elastic fiber sleeve and then undergoes treatment before dyeing; the prepared cheese is put into a main cylinder of a dyeing machine, then water is injected until the whole cheese is soaked, a dyeing accelerant is added into the main cylinder, and the cheese is soaked for 2 to 8 min; a standard dosage, i.e., 1.2g/ml, of caustic soda flakes and a standard dosage, i.e., 10 g/ml, of hydrogen peroxide are added and the cheese is subjected to boiling-off; after completion of boiling-off, primary water discharging is carried out, clear water is employed for cleaning, and secondary water discharging is carried out; a dye is added into the main cylinder, and the cheese is subjected to dyeing; temperature is raised to 100 DEG C and maintained for 40 min; and the cheese is allowed to pass through acid, oiled and then taken out of the cylinder. The dyeing process for the cheese shortens process flow time, improves quality stability, reduces consumption of water, electricity and steam and uses a stabilizing agent and an osmotic agent to replace boiling-off enzyme in the prior art, thereby reducing cost.
Description
Technical field
The invention belongs to the colouring method of textile industry, particularly a kind of bobbin dyeing technology.
Background technology
At present, all-cotton fabric is owing to being native cellulose fibre, be widely used in the aspects such as yarn-dyed fabric, knitted cloth, floss silk and toy, but the dyeing of traditional handicraft is easy to cheese dyeing flower, cause the phenomenon of uneven color, after being made into cloth with these yarns, cloth cover producing aberration and look flower, form refuse yarn and useless cloth.
Patent network is numbered, and " 02134228.8 " discloses a kind of bobbin dyeing technology, mainly first heat treatment is carried out to yarn before dyeing process, so that in dyestuff can penetrate into fully, outer yarn, make the ectonexine yarn of the cheese after dyeing compared with prior art, do not have too large drop, although this kind of technique has certain advantage, but inevitably there is a series of problem, such as in process of production, temperature, the control of the conditions such as PH is harsher, wayward, even if now adopt heat treatment in advance, only meeting additional process step, improve the production cost of manufacturer.
Cheese dyeing is the preferred manner of current each yarn dyeing factory, but cheese dyeing in use often can run into dark line, inside and outside aberration, the problems such as COLOR FASTNESS difference, ordinary stain factory is in order to overcome the above problems, take to extend dyeing time or contaminate post processing to make up, time or dyeing after washing 5 ~ 8 road as extended glauber salt or soda ash strengthen the dynamics of soaping, get off through long-time production summary, find that the time extending glauber salt or soda ash can reduce production efficiency, and though increasing dynamics of soaping reduces inside and outside aberration to a certain extent, but meanwhile, waste water, electric resources, burden is added to sewage disposal, particularly easily there is fluffing in yarn in the process through repeatedly washing, be shaped bad problem, puzzlement is brought to weaving.
Summary of the invention
In view of the defect above having technology, object of the present invention is just to provide one to reduce costs, belt-tightening bobbin dyeing technology.
For achieving the above object, the invention discloses a kind of bobbin dyeing technology, concrete technology flow process is divided into three phases: dye pretreatment stage, dyeing phase and dye post-processing stages, the present invention adopts loose type coning, the cheese of described loose type coning is heavily 0.50-0.65kg surely, and density is 0.35-0.45g/cm
3dye pretreatment stage is entered after cheese is overlapped parcel by elastomer, ready cheese is put into dyeing machine master cylinder, be filled to the whole cheese of submergence, accelerant is added in master cylinder, and soak 2-8 minute, the hydrogen peroxide adding the sheet alkali of 1.2g/ml standard dose and the dosage of 10g/ml standard carries out kiering, first time draining is completed after kiering is complete, and wash with clear water, complete second time draining, in master cylinder, add dyestuff enter dyeing phase, improve temperature to 100 DEG C and maintain 40min, carrying out peracid, oil, go out cylinder.
Preferred as technique scheme, described dye pretreatment stage enters dye pretreatment stage after referring to that cheese is overlapped parcel by elastomer, ready cheese is put into dyeing machine master cylinder, be filled to the whole cheese of submergence, in master cylinder, add accelerant, and soak 2-8 minute, the hydrogen peroxide adding the sheet alkali of 1.2g/ml standard dose and the dosage of 10g/ml standard carries out kiering, complete first time draining after kiering is complete, and wash with clear water, complete second time draining.
Preferred as technique scheme, dye post-processing stages: comprise first time cold wash, pickling, second time cold wash and soap.
Preferred as technique scheme, described first time cold wash refers to the yarn cold wash 5-10 minute after to fixation, and described pickling is use glacial acetic acid to carry out reduction cleaning within the scope of 50-70 DEG C in temperature.
Preferred as technique scheme, described second time washing refers to the yarn cold wash 5-10 minute after to pickling, the ph value of soaping is 6-8, temperature remains within the scope of 80-100 DEG C, and add soap enzyme and reductant and carry out soaping 20 minutes, in the process, fixation treatment and soft treatment can be carried out for different yarns.
Preferred as technique scheme, described fixation treatment adopts cation quaternary ammonium salt, after anionic dyestuffs dyeing, adopt and combine with the anion on dyestuff with the quaternary ammonium salt of cationic, play positive and negative electrostatic attract each other combination, generate water-fast color lake, thus reach tint retention, improve COLOR FASTNESS and fastness to washing.
Preferred as technique scheme, described soft treatment adopts ester based quaternary ammonium salt, after carrying out soft treatment, soak 30 minutes to yarn.
Preferred as technique scheme, described dye post-processing stages refers to the yarn cold wash 5-10 minute after to fixation, within the scope of 80-100 DEG C, use reductant to clean, again after cold wash 5-10 minute, carry out soaping at least one times, add ester based quaternary ammonium salt after being warming up to 50 DEG C after adding cation quaternary ammonium salt to soak, complete dyeing.
Beneficial effect of the present invention is: bobbin dyeing technology of the present invention, the shortened process time, improves quality stability, reduces the consumption of water power vapour, stabilizing agent and bleeding agent are substituted the scouring enzyme of former technique, reduce expenses.
Detailed description of the invention
The following stated is only the preferred embodiment embodying the principle of the invention, does not therefore limit protection scope of the present invention.
A kind of bobbin dyeing technology, concrete technology flow process is divided into three phases: dye pretreatment stage, dyeing phase and dye post-processing stages, the present invention adopts loose type coning, and the cheese of described loose type coning is heavily 0.50-0.65kg surely, and density is 0.35-0.45g/cm
3dye pretreatment stage is entered after cheese is overlapped parcel by elastomer, ready cheese is put into dyeing machine master cylinder, be filled to the whole cheese of submergence, accelerant is added in master cylinder, and soak 2-8min, the hydrogen peroxide adding the sheet alkali of 1.2g/ml standard dose and the dosage of 10g/ml standard carries out kiering, first time draining is completed after kiering is complete, and wash with clear water, complete second time draining, in master cylinder, add dyestuff enter dyeing phase, improve temperature to 100 DEG C and maintain 40 minutes, carrying out peracid, oil, go out cylinder.Bobbin dyeing technology of the present invention, the shortened process time, improves quality stability, reduces the consumption of water power vapour, stabilizing agent and bleeding agent are substituted the scouring enzyme of former technique, reduce expenses.
Embodiment one
The present embodiment provides a kind of bobbin dyeing technology, mainly comprise dye pretreatment stage, dyeing phase and dye post-processing stages, dye pretreatment stage: enter dye pretreatment stage after cheese is overlapped parcel by elastomer, ready cheese is put into dyeing machine master cylinder, be filled to the whole cheese of submergence, accelerant is added in master cylinder, and soak 2-8 minute, the hydrogen peroxide of the sheet alkali and 10g/ml standard dose that add 1.2g/ml standard dose carries out kiering, first time draining is completed after kiering is complete, and wash with clear water, complete second time draining, dyeing phase: add dyestuff in master cylinder, 0.4% whitening agent, 1.2g/l sheet alkali, 1.2g/l stabilizing agent, 1.2g/l bleeding agent, 1g/l chelating agent and 10g/l hydrogen peroxide, put into cheese, rear raising temperature to 60 of having fed in raw material DEG C also maintains 40 minutes, entirely bathe reduction, draining after completing, cheese after dyeing is put into 100 DEG C of high-temperature water and added 2g/l sodium bicarbonate, be warming up to 100 DEG C and maintain 20 minutes, add the neutralization of 1g/l glacial acetic acid, remove residual sodium bicarbonate impurity, softener and stabilizing agent is added in dye bath, run 8 minutes, add bleeding agent and chelating agent, run 12 minutes, dye bath ratio is 3:23, dye post-processing stages: comprise first time cold wash, pickling, second time cold wash and soaping, first time cold wash refers to the yarn cold wash 5-10 minute after to fixation, described pickling is use glacial acetic acid to carry out reduction cleaning within the scope of 50-70 DEG C in temperature, second time washing refers to the yarn cold wash 5-10 minute after to pickling, the ph value of soaping is 6-8, temperature remains within the scope of 80-100 DEG C, and add soap enzyme and reductant and carry out soaping 20 minutes, in the process, fixation treatment and soft treatment can be carried out for different yarns, described dye post-processing stages refers to the yarn cold wash 5-10 minute after to fixation, within the scope of 80-100 DEG C, use reductant to clean, again after cold wash 5-10 minute, carry out soaping at least one times, add ester based quaternary ammonium salt after being warming up to 50 DEG C after adding cation quaternary ammonium salt to soak, complete dyeing.
Embodiment two
The present embodiment provides a kind of bobbin dyeing technology, mainly comprise dye pretreatment stage, dyeing phase and dye post-processing stages, dye pretreatment stage: enter dye pretreatment stage after cheese is overlapped parcel by elastomer, ready cheese is put into dyeing machine master cylinder, be filled to the whole cheese of submergence, accelerant is added in master cylinder, and soak 5 minutes, the hydrogen peroxide adding the sheet alkali of 1.5g/ml standard dose and the dosage of 12g/ml standard carries out kiering, first time draining is completed after kiering is complete, and wash with clear water, complete second time draining, dyeing phase: add dyestuff in master cylinder, 0.4% whitening agent, 1.2g/l sheet alkali, 1.2g/l stabilizing agent, 1.2g/l bleeding agent, 1g/l chelating agent and 10g/l hydrogen peroxide, put into cheese, rear raising temperature to 50 of having fed in raw material DEG C also maintains 30 minutes, entirely bathe reduction, draining after completing, cheese after dyeing is put into 80 DEG C of high-temperature water and added 2g/l sodium bicarbonate, be warming up to 110 DEG C and maintain 30 minutes, add the neutralization of 1g/l glacial acetic acid, remove residual sodium bicarbonate impurity, softener and stabilizing agent is added in dye bath, run 6-10 minute, add bleeding agent and chelating agent, run 10 minutes, dye bath ratio is 4:25, dye post-processing stages: comprise first time cold wash, pickling, second time cold wash and soaping, first time cold wash refers to the yarn cold wash 5-10 minute after to fixation, described pickling is use glacial acetic acid to carry out reduction cleaning within the scope of 60 DEG C in temperature, second time washing refers to yarn cold wash after to pickling 8 minutes, the ph value of soaping is 7, temperature remains within the scope of 80-90 DEG C, and add soap enzyme and reductant and carry out soaping 25 minutes, in the process, fixation treatment and soft treatment can be carried out for different yarns, described dye post-processing stages refers to yarn cold wash after to fixation 15 minutes, within the scope of 80-100 DEG C, use reductant to clean, cold wash is after 15 minutes again, carry out soaping at least one times, add ester based quaternary ammonium salt after being warming up to 60 DEG C after adding cation quaternary ammonium salt to soak, complete dyeing.
In the present embodiment, acetic acid is used to carry out dyeing the reduction cleaning after processing, remove the DISPERSE DYES being adsorbed on yam surface, dyefastness is guaranteed, in addition, also can removes in dyeing course other materials being adsorbed on yam surface, reduce specking, the interpolation of bleeding agent can ensure the dye uptake of cheese, adds bleeding agent and soaks 20 minutes, avoids the problems such as too fast easy generation look flower, depth bar and the ectonexine difference caused is large of painting.
Beneficial effect of the present invention: a kind of bobbin dyeing technology of the present invention, decrease kind and the quantity of dyeing assistant, shorten the process time, reduce the damage of fiber strength, scouring enzyme in former technique is replaced with stabilizing agent and bleeding agent, strengthen the level dyeing degree of yarn, cost-saving, improve dyeing quality.
For a person skilled in the art, the present invention is not only confined to the details of above-described embodiment, not deviating under essential characteristic of the present invention, can realize the present invention in other specific forms.Therefore; no matter from which point; all should by embodiment exemplarily property, nonrestrictive; protection scope of the present invention limited by appended claims instead of above-mentioned explanation; therefore all changes be intended in the implication of the equivalency by dropping on claim and scope are included in the present invention, any Reference numeral in claim should be considered as the claim involved by limiting.
In addition, be to be understood that, although this description is described according to embodiment, but not each embodiment only comprises an independently technical scheme, this narrating mode of description is only for clarity sake, those skilled in the art should by description integrally, and the technical scheme in each embodiment also through appropriately combined, can form other embodiments that it will be appreciated by those skilled in the art that.
Claims (10)
1. a bobbin dyeing technology, concrete technology flow process is divided into three phases: dye pretreatment stage, dyeing phase and dye post-processing stages, is characterized in that: scouring enzyme stabilizing agent and bleeding agent being substituted former technique, reduce expenses.
Dye pretreatment stage: enter dye pretreatment stage after cheese is overlapped parcel by elastomer, ready cheese is put into dyeing machine master cylinder, be filled to the whole cheese of submergence, accelerant is added in master cylinder, and soaking 2-8 minute, the hydrogen peroxide adding the sheet alkali of 1.2g/ml standard dose and the dosage of 10g/ml standard carries out kiering, completes first time draining after kiering is complete, and wash with clear water, complete second time draining.
Dyeing phase: add dyestuff, 0.4% whitening agent, 1.2g/l sheet alkali, 1.2g/l stabilizing agent, 1.2g/l bleeding agent, 1g/l chelating agent and 10g/l hydrogen peroxide in master cylinder, put into cheese, rear raising temperature to 60 of having fed in raw material DEG C also maintains 40 minutes, entirely bathe reduction, draining after completing, cheese after dyeing is put into 100 DEG C of high-temperature water and added 2g/l sodium bicarbonate, be warming up to 100 DEG C and maintain 20 minutes, add the neutralization of 1g/l glacial acetic acid, remove residual sodium bicarbonate impurity.
Dye post-processing stages: comprise first time cold wash, pickling, second time cold wash and soap.
2. a kind of bobbin dyeing technology according to claim 1, is characterized in that: the present invention adopts loose type coning, and the cheese of described loose type coning is heavily 0.50-0.65kg surely, and density is 0.35-0.45g/cm
3.
3. a kind of bobbin dyeing technology according to claim 1, is characterized in that: described first time cold wash refers to the yarn cold wash 5-10 minute after to fixation, and described pickling is use glacial acetic acid to carry out reduction cleaning within the scope of 50-70 DEG C in temperature.
4. a kind of bobbin dyeing technology according to claim 1, it is characterized in that: described second time washing refers to the yarn cold wash 5-10 minute after to pickling, the ph value of soaping is 6-8, temperature remains within the scope of 80-100 DEG C, and add soap enzyme and reductant and carry out soaping 20 minutes, in the process, fixation treatment and soft treatment can be carried out for different yarns.
5. a kind of bobbin dyeing technology according to claim 4, it is characterized in that: described fixation treatment adopts cation quaternary ammonium salt, after anionic dyestuffs dyeing, adopt and combine with the anion on dyestuff with the quaternary ammonium salt of cationic, play positive and negative electrostatic attract each other combination, generate water-fast color lake, thus reach tint retention, improve COLOR FASTNESS and fastness to washing.
6. a kind of bobbin dyeing technology according to claim 4, is characterized in that: described soft treatment adopts ester based quaternary ammonium salt.
7. a kind of bobbin dyeing technology according to claim 6, is characterized in that: after carrying out soft treatment, soak 30 minutes to yarn.
8. a kind of bobbin dyeing technology according to claim 1, is characterized in that: described in soap and carry out twice at least successively.
9. a kind of bobbin dyeing technology according to claim 7, it is characterized in that: described dye post-processing stages refers to the yarn cold wash 5-10 minute after to fixation, within the scope of 80-100 DEG C, use reductant to clean, again after cold wash 5-10 minute, carry out soaping at least one times, add ester based quaternary ammonium salt after being warming up to 50 DEG C after adding cation quaternary ammonium salt to soak, complete dyeing.
10. a kind of bobbin dyeing technology according to claim 1, is characterized in that: in dye bath, add softener and stabilizing agent, and run 6-10 minute, add bleeding agent and chelating agent, run 10 minutes, dye bath ratio is 4:25.
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Cited By (8)
Publication number | Priority date | Publication date | Assignee | Title |
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CN105862474A (en) * | 2016-06-25 | 2016-08-17 | 鲁泰纺织股份有限公司 | Processing process of linen base yarn |
CN106012608A (en) * | 2016-08-01 | 2016-10-12 | 太仓市鑫泰针织有限公司 | Simple process for dyeing polyester knitted goods |
CN107217424A (en) * | 2017-04-28 | 2017-09-29 | 芜湖富春染织股份有限公司 | A kind of dark yarn dyeing pre-treating technology |
CN107447554A (en) * | 2017-06-28 | 2017-12-08 | 芜湖富春染织股份有限公司 | A kind of reduction cleaning technique of cheese dyeing |
CN107700246A (en) * | 2017-10-09 | 2018-02-16 | 无锡夏利达漂染有限公司 | A kind of bobbin dyeing technology |
CN107974851A (en) * | 2017-11-24 | 2018-05-01 | 湖州新嘉怡丝织印花有限公司 | A kind of polyester fiber bobbin dyeing method |
CN109295748A (en) * | 2018-09-13 | 2019-02-01 | 胡建飞 | A kind of dyeing of cation spun rayon |
TWI686525B (en) * | 2019-05-24 | 2020-03-01 | 達紡企業股份有限公司 | Dye composition and dyeing method for elastic fabric |
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2014
- 2014-10-11 CN CN201410536442.8A patent/CN105568711A/en active Pending
Cited By (8)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN105862474A (en) * | 2016-06-25 | 2016-08-17 | 鲁泰纺织股份有限公司 | Processing process of linen base yarn |
CN106012608A (en) * | 2016-08-01 | 2016-10-12 | 太仓市鑫泰针织有限公司 | Simple process for dyeing polyester knitted goods |
CN107217424A (en) * | 2017-04-28 | 2017-09-29 | 芜湖富春染织股份有限公司 | A kind of dark yarn dyeing pre-treating technology |
CN107447554A (en) * | 2017-06-28 | 2017-12-08 | 芜湖富春染织股份有限公司 | A kind of reduction cleaning technique of cheese dyeing |
CN107700246A (en) * | 2017-10-09 | 2018-02-16 | 无锡夏利达漂染有限公司 | A kind of bobbin dyeing technology |
CN107974851A (en) * | 2017-11-24 | 2018-05-01 | 湖州新嘉怡丝织印花有限公司 | A kind of polyester fiber bobbin dyeing method |
CN109295748A (en) * | 2018-09-13 | 2019-02-01 | 胡建飞 | A kind of dyeing of cation spun rayon |
TWI686525B (en) * | 2019-05-24 | 2020-03-01 | 達紡企業股份有限公司 | Dye composition and dyeing method for elastic fabric |
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