CN105565738B - 一种轻质、保温、防火、防水、隔音、隔热的环保墙 - Google Patents
一种轻质、保温、防火、防水、隔音、隔热的环保墙 Download PDFInfo
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Abstract
本发明涉及一种轻质、保温、防火、防水、隔音、隔热的环保墙，包括墙板，墙板中填充有浇注料，所述浇注料包含以下重量份组分组成：水泥20‑50份、水27‑57份、粉煤灰15‑45份、建筑废料10‑40份、聚苯颗粒(直径4‑6mm)0.5‑3份、羟丙基甲基纤维0.04‑0.35份和可再分散乳胶粉0.15‑0.45份。
Description
技术领域
本发明涉及轻质、保温、防火、防水、隔音、隔热、环保墙，属于建筑领域。
背景技术
随着现代建筑科技的迅速发展、人们生活水平的提升，人们对生活品质的要求愈发提高，高层、超高层及大跨度建筑层出不穷，如何解决建筑墙体的轻质、保温、防火、隔音等方面的问题是人们亟待解决的问题，我国的房屋建筑墙体材料通常沿用传统的黏土砖，而烧制黏土砖将破坏大面积的耕地。从建筑施工的角度来看，以黏土砖为墙体的房屋建筑运输重量大，施工速度慢。如果不设置保温层，北方地区寒冷，外墙厚度一般为370mm，降低了房屋的有效使用面积。同时房屋的保温隔声效果、居住的热环境及舒适性差，用于建筑取暖的能耗较大，能源利用率只有30％左右。目前，新型墙体材料种类越来越多，其中应用较多的，有石膏或水泥轻质隔墙板、彩钢板、加气混凝土砌块、钢丝网架泡沫板、小型混凝土空心砌块、石膏板、石膏砌块、陶粒砌块、烧结多孔砖、页岩砖、实心混凝土砖、PC大板、水平孔混凝土墙板、活性炭墙体、新型隔墙板等。外墙做法分为：外墙主体、外墙保温、外墙防水、外墙面装饰和内墙面装饰五大部分。上述水泥板材普遍存在强度不高、吊挂力和耐冲击能力弱等不足，直接导致其使用领域相对较窄。如何进行材料改性和制造工艺的改良，以制得在保温、隔热、质轻等传统性能的基础上，兼具强度较高、吊挂力较好、耐冲击性能较好的水泥复合板材，并且其使用材料环保，成为人们越来越关心的课题。
申请号为201110303417.1的一种节能型保温砌块，公开了一种自保温轻质建材浇筑料砌块，利用聚苯颗粒、炉渣、粉煤灰等工业废料取得轻集料自保温轻质建材浇筑料砌块，但其性能仅为保温，轻质与实际应用有很大差距，同时，抗压、抗折性能差。进一步的，由于其性质为砌块，因此，也存在着诸多弊端。
申请号为201320272347.2的自保温抗震墙板，其抗压、抗折性能优异，但是，现有的混凝土和浇注料都未能使其保温性能发挥到最大作用，因此，寻找一种适宜的浇注料，使其更大程度的发挥其保温性能就显得尤为重要了。
中国专利申请CN101857459B公开了一种轻质防火保温复合板材及其制备方法，其包括：膨胀玻化微珠、干粉硅铝酸盐凝胶材料、矿物高模弹性纤维、干粉添加剂以及惰性气体发泡液体，但是，复合板材强度低，仅适合用于墙体保温板材使用，且其制备的发泡工序采用惰性气体发泡，其制造成本相对较高。
通过研究，我们发现墙板的保温、防火、防水、隔音、隔热等性能不仅与板体的结构有紧密关系，同时，浇注料的配比也在很大程度上决定了墙板的保温、防火、防水、隔音、隔热等性能。申请人通过不断的试验研究获得了一种轻质、保温、防火、防水、隔音、隔热的环保墙，既能满足轻质、保温、防火、防水、隔音、隔热的要求，同时又能够满足结构物的力学、使用功能以及耐久性的要求，对自然环境具有亲和性、符合可持续发展的原则，即节省资源和能源，减轻对地球和生态系统的负荷，同时其墙体可以拆卸、循环使用，能够根据不同的需求进行大小的切割。
发明内容
本发明的环保墙，包括墙板，墙板中填充有浇注料，所述浇注料由以下重量份组分组成：
进一步的，作为优选方案，所述的浇注料，由如下重量份的原料组成：
作为最优方案，上述浇注料，由如下重量份在原料组成：
其中，聚苯颗粒，即为人们通常说称的白色垃圾，通过将其回收利用，节约了成本，起到了环境保护的作用，羟丙基甲基纤维素能很好的保水、增稠、增加原料的分散性、粘结性等。
所述的水泥选自现有的任何型号的水泥，优选普通425、525、625硅酸盐水泥；
进一步的，为了提高本发明轻质保温抗震环保墙板性能，所述水泥优选为普通425硅酸盐水泥。
进一步的，本发明浇注料配方根据不同季节，南北温差，空气湿度变化，配方中原料配比可做相应调整，以适应不同的环境。
进一步的，墙体的两侧面是平面，并且可以根据具体的实际需要，并可在墙体中设置有线管、开关槽等结构，但是平面的板体在应用时，相邻板体之间通过平面对接，连接面积较小，为了增加板体之间的对接强度，所述板体侧面设置有相互配合的公榫、母榫.
进一步的，墙体的两侧面是平面，并且可以根据具体的实际需要，任意开间，并可在墙体中预埋有线管、开关槽等结构，但是平面的板体和内置龙骨采用装配式施工，保证板体拼缝严密，然后灌注浆料，保证墙体的整体性。
本发明还公开了墙板中浇注料的制备方法为：将水泥、水、粉煤灰、建筑废料、聚苯颗粒、羟丙基甲基纤维、可再分散乳胶粉按照配比加入，搅拌均匀，即用即浇即可。
具体实施方式
实施例1
一种浇注料，所述浇注料由以下重量份组分组成：
墙板的制作：
a、将20份普通425硅酸盐水泥、27份水、15份粉煤灰、10份建筑废料、0.5份聚苯颗粒、0.0.4份羟丙基甲基纤维、0.15份可再分散乳胶粉按照配比加入，搅拌，得到浇注料；
b、将上述浇注料浇筑到两侧板体中，成型即得轻质保温环保墙板；其中，板体为8mm厚的轻质水泥板。
实施例2
一种浇注料，所述浇注料由以下重量份组分组成：
制备方法同实施例1。
实施例3
一种浇注料，所述浇注料由以下重量份组分组成：
制备方法同实施例1。
实施例4
一种浇注料，所述浇注料由以下重量份组分组成：
制备方法同实施例1。
实施例5
一种浇注料，所述浇注料由以下重量份组分组成：
制备方法同实施例1。
实施例6性能试验
将实施例1-5中的浇注料制备厚度为90mm、长为2540mm、宽为600mm墙体，检验依据为JG/T169-2005，生产标准参照GB/T23451-2009，见下表1：
表1
Claims (1)
1.一种浇注料，其特征在于：所述浇注料由以下重量份组分组成：
普通425硅酸盐水泥35份
水42份
粉煤灰30份
建筑废料25份
聚苯颗粒1.6份
羟丙基甲基纤维0.19份
可再分散乳胶粉0.31份，所述聚苯颗粒直径为5mm。
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| CN107435401A (zh) * | 2017-09-12 | 2017-12-05 | 徐焱 | 一种用改性聚苯颗粒砼填充的结构外墙 |
| CN107355030A (zh) * | 2017-09-12 | 2017-11-17 | 吴建辉 | 一种用改性聚苯颗粒砼浇筑的外墙 |
| CN108821695A (zh) * | 2018-08-02 | 2018-11-16 | 刘婷婷 | 墙体板的配方及其生产工艺 |
| CN108947358A (zh) * | 2018-09-05 | 2018-12-07 | 合肥国瑞集成建筑科技有限公司 | 一种轻钢建筑用建筑废料混凝土及其制备方法 |
| CN112707695A (zh) * | 2021-01-07 | 2021-04-27 | 贵州绿城易筑建工科技有限公司 | 一种用于自保温墙体的预混料 |
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| KR20000074430A (ko) * | 1999-05-20 | 2000-12-15 | 명호근 | 벨라이트 리치 시멘트와 고미분말 무기재료와 고성능감수제 및 하이드록시 프로필 메틸 셀루로오즈(에이치피엠씨)계 증점제를 사용한 저발열성의 다짐이 필요 없는 고유동 콘크리트의 제조방법 |
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