CN105565049A - Automatic efficient film splitter - Google Patents
Automatic efficient film splitter Download PDFInfo
- Publication number
- CN105565049A CN105565049A CN201610081405.1A CN201610081405A CN105565049A CN 105565049 A CN105565049 A CN 105565049A CN 201610081405 A CN201610081405 A CN 201610081405A CN 105565049 A CN105565049 A CN 105565049A
- Authority
- CN
- China
- Prior art keywords
- platform
- winding roller
- roll
- access platform
- rotation platform
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Granted
Links
- 238000004804 winding Methods 0.000 claims abstract description 106
- 230000032258 transport Effects 0.000 description 11
- 235000019504 cigarettes Nutrition 0.000 description 8
- 238000012856 packing Methods 0.000 description 4
- 238000010586 diagram Methods 0.000 description 2
- 238000005516 engineering process Methods 0.000 description 2
- 238000009434 installation Methods 0.000 description 2
- 239000000463 material Substances 0.000 description 2
- 230000004888 barrier function Effects 0.000 description 1
- 230000005540 biological transmission Effects 0.000 description 1
- 230000008859 change Effects 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 230000007812 deficiency Effects 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 238000007373 indentation Methods 0.000 description 1
- 239000012528 membrane Substances 0.000 description 1
- 231100000252 nontoxic Toxicity 0.000 description 1
- 230000003000 nontoxic effect Effects 0.000 description 1
- 239000005026 oriented polypropylene Substances 0.000 description 1
- 238000004806 packaging method and process Methods 0.000 description 1
- 230000007704 transition Effects 0.000 description 1
- 239000002699 waste material Substances 0.000 description 1
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H27/00—Special constructions, e.g. surface features, of feed or guide rollers for webs
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H19/00—Changing the web roll
- B65H19/22—Changing the web roll in winding mechanisms or in connection with winding operations
- B65H19/30—Lifting, transporting, or removing the web roll; Inserting core
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H35/00—Delivering articles from cutting or line-perforating machines; Article or web delivery apparatus incorporating cutting or line-perforating devices, e.g. adhesive tape dispensers
- B65H35/02—Delivering articles from cutting or line-perforating machines; Article or web delivery apparatus incorporating cutting or line-perforating devices, e.g. adhesive tape dispensers from or with longitudinal slitters or perforators
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H2404/00—Parts for transporting or guiding the handled material
- B65H2404/10—Rollers
- B65H2404/19—Other features of rollers
Landscapes
- Winding Of Webs (AREA)
Abstract
The invention relates to an automatic efficient film splitter which is characterized by comprising a left support and a right support, wherein a splitting device is arranged between the left support and the right support, a driving roller and a tool rest are arranged on the splitting device, the front side and the rear side of the splitting device are respectively provided with at least one front winding roller and at least one rear winding roller, and intermediate rollers are respectively arranged between the front winding roller and the splitting device and between the rear winding roller and the splitting device. According to the automatic efficient film splitter, the length of the intermediate roller can be conveniently adjusted, and a film reel can be conveniently taken down and directly delivered to a warehouse.
Description
Technical field
The present invention relates to a kind of automatical and efficient film splitter, for cutting the film of containers of cigarettes.
Background technology
Along with the progress of science and technology and the raising of the level of consumption, customer can pay close attention to more to the packaging of product, the external packing of especially high-grade cigarette, and cigarette surface is all coated with cigarette film, also known as bi-axially oriented polypropylene film for cigarette, be called for short cigarette film, there is the high grade of transparency and reflecting feel, material non-toxic, molecular structure stabilized, have certain barriers function to smell and moisture, is therefore the ideal material of cigarette pack.
When cigarette film is after membrane completes, need to be cut off by cutting machine, be cut into the film of smaller piece to carry out follow-up winding.But the cutting machine of routine also exists following defect:
1, conventional cutting machine is when cutting the film of different in width, the intermediate calender rolls by changing appropriate length is needed to be wound around film, but intermediate calender rolls is owing to being arranged between former and later two winding rollers, change intermediate calender rolls to need one of them winding roller to dismantle, and the intermediate calender rolls of different length needs to dismantle and the bracket installed bottom intermediate calender rolls when mounted, very inconvenient.
The winding roller of 2, conventional cutting machine is after the winding completing film, film roll is needed to take off from winding roller, but because film roll is wound around tighter, need film roll to be taken off by speciality tool, this operating mode speed is slower, also waste artificial, impact is brought on continuous prodution.
3, conventional cutting machine, after taking off curling film roll, need to be transported to warehouse or other regions with fork truck, but fork truck once only can transport a film roll, so just brings impact to follow-up packing, can not carry out continuous prodution.
Summary of the invention
The object of the invention is to overcome above-mentioned deficiency, provide a kind of intermediate calender rolls length conveniently to regulate, film roll can conveniently take off, and directly can be transported to the automatical and efficient film splitter in warehouse.
The object of the present invention is achieved like this:
A kind of automatical and efficient film splitter, it comprises support, this support is provided with two, left and right, the centre of two supports in left and right is provided with cutting device, this cutting device is provided with live roll and knife rest, the both sides, front and back of described cutting device to be respectively arranged with before at least one winding roller and winding roller after at least one, between described front winding roller and cutting device and after be provided with intermediate calender rolls between winding roller and cutting device;
The centre of described front winding roller is provided with front winding roll shaft, and the two ends of front winding roll shaft are fixed with the front roll shaft strut bar vertically arranged, and the side of described front roll shaft strut bar is hinged with two, left and right support respectively; The centre of described rear winding roller is provided with rear winding roll shaft, and the two ends of rear winding roll shaft are fixed with the rear axle supports bar vertically arranged, and the side of described rear axle supports bar is hinged with two, left and right support respectively;
Described front winding roller and rear winding roller are gas expansion shaft, winding roller through hole before multiple strip is axially offered along it in the surface of described front winding roller, and air expansion sleeve is equipped with in the inside of front winding roller, and this air expansion sleeve carries out inflation/deflation by cylinder; The rear winding roller through hole of multiple strip is axially offered on the surface of described rear winding roller along it, and air expansion sleeve is equipped with in the inside of rear winding roller, and this air expansion sleeve carries out inflation/deflation by cylinder;
Described intermediate calender rolls comprises the guide rail being arranged on bottom, described guide rail is provided with four movable brackets, wherein each movable bracket is provided with a dancer roll folder, this dancer roll folder can open and close up, the structure of an essay at the top of two movable brackets has intermediate calender rolls, intermediate calender rolls is fixed by dancer roll folder, and guide rail is also provided with multiple bracket for subsequent use, and the bottom of described movable bracket and bracket for subsequent use all coordinates with slide;
Also shipping platform is provided with in this automatical and efficient film splitter, described shipping platform comprises front access platform, rear access platform, front rotation platform, rear rotation platform, intermediate transport platform and delivery platform, front access platform parallel is arranged on the front side of front winding roller, rear access platform parallel is arranged on the rear side of rear winding roller, the end of front access platform is front rotation platform, the end of rear access platform is rear rotation platform, the bottom of described front rotation platform and rear rotation platform is provided with rotating base, be delivery platform between described front rotation platform and rear rotation platform, delivery platform and front access platform, rear access platform is vertically arranged, the rear side of described rear rotation platform is for there being delivery platform, this delivery platform is communicated with warehouse, described front access platform, rear access platform, front rotation platform, rear rotation platform, intermediate transport platform and delivery platform are equipped with live roll, and front access platform, rear access platform is also placed with film roll base.
The automatical and efficient film splitter of the present invention has the following advantages:
1, the below of automatical and efficient film splitter between former and later two winding rollers arranges guide rail, and multiple slipper bracket is installed on guide rail, place intermediate calender rolls between the top of two slipper brackets, slipper bracket can lock with guide rail, and the length of such intermediate calender rolls just can regulate easily; Simultaneously the axle supports bar of winding roller and the side supports of cutting machine hinged, such winding roller just can rotate, thus conveniently takes off film roll, and can expose intermediate calender rolls, facilitates the replacing of intermediate calender rolls.
2, automatical and efficient film splitter winding roller in the middle of adopt gas expansion shaft replace common transmission shaft, after film completes winding, the gas on gas expansion shaft rise bar shrink, film roll can be taken off from winding roller easily, speed, saves artificial, facilitates continuous prodution.
3, automatical and efficient film splitter arranges an access platform respectively in the front side of former and later two winding rollers and rear side, one of them access platform is connected on intermediate transport platform by rotation platform, another access platform is connected on delivery platform by rotation platform, access platform, rotation platform, intermediate transport platform and delivery platform are equipped with live roll, such film roll just directly can be transported in warehouse from winding roller, facilitates follow-up packing and continuous prodution.
Accompanying drawing explanation
Fig. 1 is the birds-eye view of the automatical and efficient film splitter of the present invention.
Fig. 2 is the front winding roller of Fig. 1 and the scheme of installation of support.
Fig. 3 is the rear winding roller of Fig. 1 and the scheme of installation of support.
Fig. 4 is the surface texture schematic diagram of the front winding roller of Fig. 2.
Fig. 5 is the surface texture schematic diagram of the rear winding roller of Fig. 3.
Fig. 6 is the structural representation of the intermediate calender rolls of Fig. 1.
In figure: support 1, cutting device 2, front winding roller 3, front winding roll shaft 3.1, front roll shaft strut bar 3.2, front winding roller through hole 3.3, rear winding roller 4, rear winding roll shaft 4.1, rear axle supports bar 4.2, rear winding roller through hole 4.3, intermediate calender rolls 5, guide rail 5.1, movable bracket 5.2, dancer roll folder 5.3, bracket 5.4 for subsequent use, shipping platform 6, front access platform 6.1, rear access platform 6.2, front rotation platform 6.3, rear rotation platform 6.4, intermediate transport platform 6.5, delivery platform 6.6.
Detailed description of the invention
See Fig. 1 to Fig. 6, the present invention relates to a kind of automatical and efficient film splitter, comprise support 1, this support 1 is provided with two, left and right, the centre of two supports 1 in left and right is provided with cutting device 2, this cutting device 2 is provided with live roll and knife rest for cutting film, the both sides, front and back of described cutting device 2 to be respectively arranged with before at least one winding roller 3 and winding roller 4 after at least one, described front winding roller 3 and rear winding roller 4 are for point film cut that reels, intermediate calender rolls 5 is provided with between winding roller 4 and cutting device 2 between described front winding roller 3 and cutting device 2 and afterwards, this intermediate calender rolls 5 plays the effect of mid-wrap transition.
The centre of described front winding roller 3 is provided with front winding roll shaft 3.1, and the two ends of front winding roll shaft 3.1 are fixed with the front roll shaft strut bar 3.2 vertically arranged, and the side of described front roll shaft strut bar 3.2 is hinged with two, left and right support 1 respectively; The centre of described rear winding roller 4 is provided with rear winding roll shaft 4.1, and the two ends of rear winding roll shaft 4.1 are fixed with the rear axle supports bar 4.2 vertically arranged, and the side of described rear axle supports bar 4.2 is hinged with two, left and right support 1 respectively; Front like this winding roller 3 and rear winding roller 4 just can rotate, thus conveniently take off film roll, and can expose intermediate calender rolls 5, facilitate the replacing of intermediate calender rolls 5.
Simultaneously front winding roller 3 and rear winding roller 4 are all designed to gas expansion shaft, winding roller through hole 3.3 before multiple strip is offered along its axis in the surface of described front winding roller 3, and air expansion sleeve is equipped with in the inside of front winding roller 3, and this air expansion sleeve carries out inflation/deflation by cylinder; The rear winding roller through hole 4.3 of multiple strip is axially offered on the surface of described rear winding roller 4.1 along it, and air expansion sleeve is equipped with in the inside of rear winding roller 4, and this air expansion sleeve carries out inflation/deflation by cylinder; Front like this winding roller 3 and rear winding roller 4 are by after cylinder charge, part air expansion sleeve just can the outside face of in the past winding roller through hole 3.3 and the front winding roller of rear winding roller through hole 4.3 expansion 3 and rear winding roller 4, thus carry out coiled film, only need be exitted by cylinder when taking off film roll, and can make in the front winding roller of air expansion sleeve indentation 3 and rear winding roller 4, thus facilitate taking off of film roll.
Described intermediate calender rolls 5 comprises the guide rail 5.1 being arranged on bottom, described guide rail 5.1 is provided with four movable brackets 5.2, wherein each movable bracket 5.2 is provided with a dancer roll folder 5.3, this dancer roll folder 5.3 can open and close up, the structure of an essay at the top of two movable brackets 5.2 has intermediate calender rolls 5, intermediate calender rolls 5 is by opening, the dancer roll folder 5.3 closed up fixes, and guide rail 5.1 is also provided with multiple bracket for subsequent use 5.4, just bracket 5.4 for subsequent use is used when needs reel many cluster films, the bottom of described movable bracket 5.2 and bracket for subsequent use 5.4 all with guide rail 5.1 bearing fit, the distance of adjacent two brackets can arbitrarily regulate, thus be applicable to the intermediate calender rolls 5 of different length.
Shipping platform 6 is also provided with in this automatical and efficient film splitter, described shipping platform 6 comprises front access platform 6.1, rear access platform 6.2, front rotation platform 6.3, rear rotation platform 6.4, intermediate transport platform 6.5 and delivery platform 6.6, front access platform 6.1 is set in parallel in the front side of front winding roller 3, rear access platform 6.2 is set in parallel in the rear side of rear winding roller 4, the end of front access platform 6.1 is provided with front rotation platform 6.3, the end of rear access platform 6.2 is provided with rear rotation platform 6.4, the bottom of described front rotation platform 6.3 and rear rotation platform 6.4 is provided with rotating base, front rotation platform 6.3 and rear rotation platform 6.4 can rotate under the drive of rotating base, delivery platform 6.5 is provided with between described front rotation platform 6.3 and rear rotation platform 6.4, delivery platform 6.5 and front access platform 6.1, rear access platform 6.2 is vertically arranged, the rear side of described rear rotation platform 6.4 is provided with delivery platform 6.6, this delivery platform 6.6 is communicated with warehouse, described front access platform 6.1, rear access platform 6.2, front rotation platform 6.3, rear rotation platform 6.4, intermediate transport platform 6.5 and delivery platform 6.6 are equipped with live roll, and front access platform 6.1, rear access platform 6.2 is also placed with film roll base.
After current winding roller 3 and rear winding roller 4 complete the winding of film, front winding roller 3 and rear winding roller 4 just can rotate, film roll is placed on front access platform 6.1 after taking off, on the film roll base of rear access platform 6.2, wherein the film roll base of front access platform 6.1 in the past front rotation platform 6.3 is transported to successively by access platform 6.1, intermediate transport platform 6.5, on rear rotation platform 6.4, finally transport to warehouse from delivery platform 6.6, then the film roll base of access platform 6.2 transports to warehouse from direct after rear access platform 6.2 is transported on rear rotation platform 6.4 from delivery platform 6.6, such film roll just directly can be transported in warehouse from winding roller, facilitate follow-up packing and continuous prodution.
Claims (1)
1. an automatical and efficient film splitter, it is characterized in that: it comprises support (1), this support (1) is provided with two, left and right, the centre of two supports (1) in left and right is provided with cutting device (2), (2) are provided with live roll and knife rest to this cutting device, the both sides, front and back of described cutting device (2) to be respectively arranged with before at least one winding roller (3) and winding roller (4) after at least one, are provided with intermediate calender rolls (5) between described front winding roller (3) and cutting device (2) and afterwards between winding roller (4) and cutting device (2);
The centre of described front winding roller (3) is provided with front winding roll shaft (3.1), the two ends of front winding roll shaft (3.1) are fixed with the front roll shaft strut bar (3.2) vertically arranged, and the side of described front roll shaft strut bar (3.2) is hinged with two, left and right support (1) respectively; The centre of described rear winding roller (4) is provided with rear winding roll shaft (4.1), the two ends of rear winding roll shaft (4.1) are fixed with the rear axle supports bar (4.2) vertically arranged, and the side of described rear axle supports bar (4.2) is hinged with two, left and right support (1) respectively;
Described front winding roller (3) and rear winding roller (4) are gas expansion shaft, winding roller through hole (3.3) before multiple strip is axially offered along it in the surface of described front winding roller (3), and air expansion sleeve is equipped with in the inside of front winding roller (3), and this air expansion sleeve carries out inflation/deflation by cylinder; The rear winding roller through hole (4.3) of multiple strip is axially offered on the surface of described rear winding roller (4.1) along it, and air expansion sleeve is equipped with in the inside of rear winding roller (4), and this air expansion sleeve carries out inflation/deflation by cylinder;
Described intermediate calender rolls (5) comprises the guide rail (5.1) being arranged on bottom, described guide rail (5.1) is provided with four movable brackets (5.2), wherein each movable bracket (5.2) is provided with dancer roll folder (5.3), this dancer roll folder (5.3) can be opened and close up, the structure of an essay at the top of two movable brackets (5.2) has intermediate calender rolls (5), intermediate calender rolls (5) is fixed by dancer roll folder (5.3), and guide rail (5.1) is also provided with multiple bracket for subsequent use (5.4), the bottom of described movable bracket (5.2) and bracket for subsequent use (5.4) all with guide rail (5.1) bearing fit,
Shipping platform (6) is also provided with in this automatical and efficient film splitter, described shipping platform (6) comprises front access platform (6.1), rear access platform (6.2), front rotation platform (6.3), rear rotation platform (6.4), intermediate transport platform (6.5) and delivery platform (6.6), front access platform (6.1) is set in parallel in the front side of front winding roller (3), rear access platform (6.2) is set in parallel in the rear side of rear winding roller (4), the end of front access platform (6.1) is front rotation platform (6.3), the end of rear access platform (6.2) is rear rotation platform (6.4), the bottom of described front rotation platform (6.3) and rear rotation platform (6.4) is provided with rotating base, be delivery platform (6.5) between described front rotation platform (6.3) and rear rotation platform (6.4), delivery platform (6.5) and front access platform (6.1), rear access platform (6.2) is vertically arranged, the rear side of described rear rotation platform (6.4) is for there being delivery platform (6.6), this delivery platform (6.6) is communicated with warehouse, described front access platform (6.1), rear access platform (6.2), front rotation platform (6.3), rear rotation platform (6.4), intermediate transport platform (6.5) and delivery platform (6.6) are equipped with live roll, and front access platform (6.1), rear access platform (6.2) is also placed with film roll base.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201610081405.1A CN105565049B (en) | 2016-02-05 | 2016-02-05 | Automatical and efficient film splitter |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201610081405.1A CN105565049B (en) | 2016-02-05 | 2016-02-05 | Automatical and efficient film splitter |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN105565049A true CN105565049A (en) | 2016-05-11 |
| CN105565049B CN105565049B (en) | 2017-11-14 |
Family
ID=55875785
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201610081405.1A Active CN105565049B (en) | 2016-02-05 | 2016-02-05 | Automatical and efficient film splitter |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN105565049B (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN107444830A (en) * | 2017-09-15 | 2017-12-08 | 德清县亚利达贸易有限公司 | Agricultural byproducts production line discharging mechanism |
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| JPS61169439A (en) * | 1985-01-23 | 1986-07-31 | Kataoka Kikai Seisakusho:Kk | Slitter winder |
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| CN102976128A (en) * | 2012-11-29 | 2013-03-20 | 汕头市鑫瑞纸品有限公司 | Reeling and unreeling device of wide-width coiled material |
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| CN203638830U (en) * | 2013-12-30 | 2014-06-11 | 李金光 | Improved cast film machine reel alternation and discharge device |
| CN203728170U (en) * | 2014-03-05 | 2014-07-23 | 浙江瀚镪自动化设备股份有限公司 | Rotary transfer machine |
| CN104150266A (en) * | 2014-08-06 | 2014-11-19 | 镇江龙源铝业有限公司 | Wide-width aluminum strip double-axis coiling and longitudinal splitting machine |
| CN205526933U (en) * | 2016-02-05 | 2016-08-31 | 江阴中达软塑新材料股份有限公司 | Automatic high -efficient film splitter |
-
2016
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| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US4110957A (en) * | 1975-07-09 | 1978-09-05 | Lancaster William G | Reverse wrap |
| JPS61169439A (en) * | 1985-01-23 | 1986-07-31 | Kataoka Kikai Seisakusho:Kk | Slitter winder |
| CA1310310C (en) * | 1986-04-09 | 1992-11-17 | Ewald G. Welp | Method and apparatus for the automatic separation and winding of a material web |
| US20040123562A1 (en) * | 2000-04-04 | 2004-07-01 | Ryozo Matsumoto | Method of and apparatus for wrapping loadable objects |
| CN2463362Y (en) * | 2000-11-01 | 2001-12-05 | 曹立宏 | High-speed precision automaitc dividing cutter |
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| CN104150266A (en) * | 2014-08-06 | 2014-11-19 | 镇江龙源铝业有限公司 | Wide-width aluminum strip double-axis coiling and longitudinal splitting machine |
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Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN107444830A (en) * | 2017-09-15 | 2017-12-08 | 德清县亚利达贸易有限公司 | Agricultural byproducts production line discharging mechanism |
| CN107444830B (en) * | 2017-09-15 | 2023-05-23 | 浙江凯欣食品有限公司 | Agricultural and sideline products production line discharge mechanism |
Also Published As
| Publication number | Publication date |
|---|---|
| CN105565049B (en) | 2017-11-14 |
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Denomination of invention: Automatic and efficient film slitting machine Granted publication date: 20171114 Pledgee: Bank of Jiangsu Limited by Share Ltd. Wuxi branch Pledgor: JIANGYIN ZHONGDA FLEXIBLE NEW MATERIAL CO.,LTD. Registration number: Y2024980026142 |