CN105563632A - Rolled flat wire plate manufacturing system and method - Google Patents
Rolled flat wire plate manufacturing system and method Download PDFInfo
- Publication number
- CN105563632A CN105563632A CN201510904167.5A CN201510904167A CN105563632A CN 105563632 A CN105563632 A CN 105563632A CN 201510904167 A CN201510904167 A CN 201510904167A CN 105563632 A CN105563632 A CN 105563632A
- Authority
- CN
- China
- Prior art keywords
- sheet material
- ferry bus
- car
- board manufacture
- horizontal line
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Pending
Links
- 238000004519 manufacturing process Methods 0.000 title claims abstract description 48
- 238000000034 method Methods 0.000 title claims abstract description 16
- 239000000463 material Substances 0.000 claims abstract description 46
- 239000010865 sewage Substances 0.000 claims abstract description 13
- 239000007788 liquid Substances 0.000 claims abstract description 10
- 239000002994 raw material Substances 0.000 claims abstract description 8
- 238000012423 maintenance Methods 0.000 claims description 12
- 239000000428 dust Substances 0.000 claims description 6
- 230000018044 dehydration Effects 0.000 claims description 3
- 238000006297 dehydration reaction Methods 0.000 claims description 3
- 230000008676 import Effects 0.000 claims description 3
- 239000002699 waste material Substances 0.000 claims description 3
- 238000009415 formwork Methods 0.000 abstract description 4
- 238000005520 cutting process Methods 0.000 abstract 3
- 238000010924 continuous production Methods 0.000 abstract 1
- 239000000843 powder Substances 0.000 abstract 1
- 238000010276 construction Methods 0.000 description 2
- 230000000694 effects Effects 0.000 description 2
- 230000005540 biological transmission Effects 0.000 description 1
- 230000007812 deficiency Effects 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 1
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B15/00—General arrangement or layout of plant ; Industrial outlines or plant installations
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B17/00—Details of, or accessories for, apparatus for shaping the material; Auxiliary measures taken in connection with such shaping
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B17/00—Details of, or accessories for, apparatus for shaping the material; Auxiliary measures taken in connection with such shaping
- B28B17/0063—Control arrangements
Abstract
The invention discloses a rolled flat wire plate manufacturing system and method. The plate manufacturing system comprises a controller device, a feeding device used for matching of a liquid raw material and a powder raw material, a plate manufacturing device connected with the feeding device and used for manufacturing plates after receiving blanks, a sewage treatment device arranged at the bottom of the plate manufacturing device, a first curing workshop, a formwork releasing device, a cutting device connected with the formwork releasing device and used for cutting off burrs of the plates and a sanding device connected with the cutting device and used for finishing the plates, wherein the first curing workshop and the formwork releasing device are sequentially connected with the plate manufacturing device. By means of ferry vehicles controlled automatically and a line provided with RFID labels, rolled flat wire plate materials can be transported in an unmanned mode, and continuous production among all working procedures is achieved, so that the production efficiency is improved.
Description
Technical field
The present invention relates to field of plate manufacture, in particular a kind of roller horizontal line Sheetmaking systems and plate-making method.
Background technology
Building template is a kind of temporary supporting structure, makes by designing requirement, xoncrete structure, component is shaped by the position specified, physical dimension, keeps its tram, and bears building template deadweight and effect external loads thereon.Carrying out the object of form work engineering, is ensure concrete engineering quality and construction safety, accelerating construction progress and reduction engineering cost.
In prior art, board making transport mostly is hand haulage, and conevying efficiency is lower, and there is many potential safety hazards.Because sheet material is thick and heavy, personal accident occurs will cannot be retrieved, and therefore needs to change material means of transport.In roller horizontal line board making process, between each board making device, not there is continuity, namely often complete the transport that need pause of a kind of operation between board making device and complete blank to subsequent processing, cannot consecutive production, greatly reduce production efficiency.
Therefore, prior art has yet to be improved and developed.
Summary of the invention
In view of above-mentioned the deficiencies in the prior art, the object of the present invention is to provide a kind of roller horizontal line Sheetmaking systems and plate-making method, achieve making sheet continuity, improve production efficiency.
Technical scheme of the present invention is as follows:
A kind of roller horizontal line Sheetmaking systems, comprise control device and the feeding device for proportioning liquid charging stock and dust material raw material, be connected with feeding device, for receiving the device for board manufacture of making sheet after blank, be arranged at the sewage-treatment plant bottom device for board manufacture, and be connected with described device for board manufacture successively first care the car between and stripper apparatus, the cutter sweep for excising sheet material edge be connected with described stripper apparatus, the sanding device for repairing sheet material be connected with described cutter sweep.
Further, in described roller horizontal line Sheetmaking systems, be also provided with between described stripper apparatus and described cutter sweep second care the car between.
Further, in described roller horizontal line Sheetmaking systems, also comprise the ferry bus for transporting sheet material and track, described track intert is arranged at around device for board manufacture, stripper apparatus, cutter sweep and sanding device, described ferry bus and track be arranged at first care the car between, the second maintenance either inside.
Further, in described roller horizontal line Sheetmaking systems, described ferry bus is provided with side positioner and remote control, is provided with rfid reader device, WIFI module and drive motors bottom described ferry bus.
Further, in described roller horizontal line Sheetmaking systems, described track centre position is fixed with RFID label tag circuit.
Further, in described roller horizontal line Sheetmaking systems, described track is linear track, is provided with at least 5 RFID label tag between every ten meters of described tracks.
The present invention also provides a kind of roller horizontal line plate-making method, comprise control device, between the feeding device be connected with control device respectively, device for board manufacture, sewage-treatment plant, first are cared the car, stripper apparatus, second care the car between, cutter sweep and sanding device;
Described feeding device is delivered to device for board manufacture after liquid charging stock and dust raw material are configured to blank in proportion, described device for board manufacture receives the blank of feeding device conveying and makes sheet material by after described blank dehydration, and the waste liquid that making sheet is dewatered by described device for board manufacture imports sewage-treatment plant;
Described device for board manufacture by after sheet material stripping and slicing by ferry bus along guide rail be delivered to first care the car between carry out constant temperature and pressure storage;
Enter stripper apparatus when sheet material is cared the car after a maintenance completes maintenance first with ferry bus, after the mould on sheet material siphons away by described stripper apparatus by conveying sheet in ferry bus, a described ferry bus constant temperature and pressure of being cared the car by conveying sheet to the second stores;
Cutter sweep is entered with ferry bus after completing maintenance between sheet material is cared the car second, again sheet material is delivered in ferry bus after described cutter sweep excision sheet material minor face, sheet material is delivered to sanding device by ferry bus, and described sanding device is by the smooth rear vanning of sheet material two sides finishing.
Roller horizontal line Sheetmaking systems provided by the present invention and plate-making method, due to the ferry bus automatically controlled and the circuit being provided with RFID label tag, can realize the transport of roller horizontal line sheet material unmanned, make continuous prodution between each operation, thus improve production efficiency.
Accompanying drawing explanation
Fig. 1 is the structural representation of central roll horizontal line Sheetmaking systems of the present invention;
Fig. 2 is the ferry bus structural representation of central roll horizontal line Sheetmaking systems of the present invention;
Fig. 3 is the flow chart of central roll horizontal line plate-making method of the present invention.
Detailed description of the invention
The invention provides a kind of roller horizontal line Sheetmaking systems and plate-making method, for making object of the present invention, technical scheme and effect clearly, clearly, referring to accompanying drawing examples, the present invention is described in more detail.Should be appreciated that specific embodiment described herein only in order to explain the present invention, be not intended to limit the present invention.
As shown in Figure 1, roller horizontal line Sheetmaking systems provided by the invention, comprise control device and the feeding device 1 for proportioning liquid charging stock and dust material raw material, be connected with feeding device 1, for receiving the device for board manufacture 2 of making sheet after blank, be arranged at the sewage-treatment plant bottom device for board manufacture 2, and be connected with described device for board manufacture 2 successively first care the car between 3 and stripper apparatus 4, the cutter sweep 6 for excising sheet material edge be connected with described stripper apparatus 4, the sanding device 7 for repairing sheet material be connected with described cutter sweep 6.Also be provided with between described stripper apparatus 4 and described cutter sweep 6 second care the car between 5.
Concrete, in the present invention Sheetmaking systems comprise the feeding device 1, the device for board manufacture 2, first that connect successively care the car between 3, stripper apparatus 4, second care the car between 5, cutter sweep 6 and sanding device 7, wherein be connected with sewage-treatment plant bottom device for board manufacture 2, the unnecessary sewage water conservancy diversion that device for board manufacture 2 produces by described sewage-treatment plant goes out workshop.For solving roller horizontal line production efficiency problem, the present invention connects operation except adopting above-mentioned production equipment, also be provided with ferry bus 9 for transporting sheet material and track 8 at each inter process, described track 8 is linear track, described track 8 interts and is arranged at around device for board manufacture 2, stripper apparatus 4, cutter sweep 6 and sanding device 7, described ferry bus 9 and track 8 be also arranged at first care the car between 3, second care the car between 5 inner.
As shown in Figure 2, described ferry bus 9 is provided with side positioner 91 and remote control 92, is provided with rfid reader device 93, WIFI module 94 and drive motors 95 bottom described ferry bus 9.Described track 8 centre position is fixed with RFID label tag circuit 10.Described positioner 91 for locating the coordinate position of each ferry bus, as demoulding section No. three ferry bus; Described remote control 92 and control device wireless connections, control device is by wireless transmission order to remote control 92, and remote control 92 controls drive motors 95 and operates.The rfid reader device 93 arranged can be used for reading the RFID label tag 10 arranged between track, transfer to control device by WIFI module 94 after RFID label tag reading device 93 reads the information of RFID label tag 10, also directly can transfer to remote control 93 and control ferry bus stopping or running.In concrete enforcement, between every ten meters of described tracks 8, be provided with at least 5 RFID label tag 10.Namely hand haulage is replaced by automatically controlling transport sheet material.
As one embodiment of the present of invention, between device for board manufacture 2 and first are cared the car, between 3, vertical guide 8 and RFID label tag 10 are set, guide rail 8 set up at least one ferry bus 9 for 3 maintenances between being cared the car by the conveying sheet to the first with mould.Between other same device for board manufacture, vertical guide rail 8 and RFID label tag 10 also can be set, the ferry bus 9 of varying number is set according to real needs.Wherein can arrange horizontal guide rail 8 and RFID label tag 10 at stripper apparatus 4 and cutter sweep 6 side, the ferry bus 9 on guide rail 8 plugs into sheet material on the ferry bus 9 in vertical guide 8, is transported to next operation.
The present invention also provides a kind of roller horizontal line plate-making method, its board making flow process as shown in Figure 3, it comprises control device, the feeding device 101 be connected with control device respectively, device for board manufacture 102, sewage-treatment plant 103, first care the car between 104, stripper apparatus 105, second care the car between 106, cutter sweep 107 and sanding device 108.Conveying sheet direction is consistent with the direction of arrow in figure.
Concrete, described feeding device 101 is delivered to device for board manufacture 102 after liquid charging stock and dust raw material are configured to blank in proportion, described device for board manufacture 102 receives the blank of feeding device 101 conveying and makes sheet material by after described blank dehydration, and the waste liquid that making sheet is dewatered by described device for board manufacture 102 imports sewage-treatment plant 103; Described device for board manufacture 102 by after sheet material stripping and slicing by ferry bus along guide rail be delivered to first care the car between 104 carry out constant temperature and pressure storage; Stripper apparatus 105 is entered with ferry bus after 104 maintenances complete maintenance between sheet material is cared the car first, after mould on sheet material siphons away by described stripper apparatus 105 by conveying sheet in ferry bus, described ferry bus conveying sheet to the second is cared the car between 106 constant temperature and pressures store; When between sheet material is cared the car second 106 complete maintenance after enter cutter sweep 107 with ferry bus, again sheet material is delivered in ferry bus after described cutter sweep 107 excises sheet material minor face, sheet material is delivered to sanding device 108 by ferry bus, and described sanding device 108 is by the smooth rear vanning of sheet material two sides finishing.
In sum, roller horizontal line Sheetmaking systems provided by the present invention and plate-making method, due to the ferry bus automatically controlled and the circuit being provided with RFID label tag, can realize the transport of roller horizontal line sheet material unmanned, make continuous prodution between each operation, thus improve production efficiency.
Should be understood that, application of the present invention is not limited to above-mentioned citing, for those of ordinary skills, can be improved according to the above description or convert, and such as, all these improve and convert the protection domain that all should belong to claims of the present invention.
Claims (7)
1. a roller horizontal line Sheetmaking systems, it is characterized in that, comprise control device and the feeding device for proportioning liquid charging stock and dust material raw material, be connected with feeding device, for receiving the device for board manufacture of making sheet after blank, be arranged at the sewage-treatment plant bottom device for board manufacture, and be connected with described device for board manufacture successively first care the car between and stripper apparatus, the cutter sweep for excising sheet material edge be connected with described stripper apparatus, the sanding device for repairing sheet material be connected with described cutter sweep.
2. roller horizontal line Sheetmaking systems according to claim 1, is characterized in that, be also provided with between described stripper apparatus and described cutter sweep second care the car between.
3. roller horizontal line Sheetmaking systems according to claim 2, it is characterized in that, also comprise the ferry bus for transporting sheet material and track, described track intert is arranged at around device for board manufacture, stripper apparatus, cutter sweep and sanding device, described ferry bus and track be arranged at first care the car between, the second maintenance either inside.
4. roller horizontal line Sheetmaking systems according to claim 3, it is characterized in that, described ferry bus is provided with side positioner and remote control, is provided with rfid reader device, WIFI module and drive motors bottom described ferry bus.
5. roller horizontal line Sheetmaking systems according to claim 3, is characterized in that, described track centre position is fixed with RFID label tag circuit.
6. roller horizontal line Sheetmaking systems according to claim 5, is characterized in that, described track is linear track, is provided with at least 5 RFID label tag between every ten meters of described tracks.
7. a roller horizontal line plate-making method, it is characterized in that, comprise control device, between the feeding device be connected with control device respectively, device for board manufacture, sewage-treatment plant, first are cared the car, stripper apparatus, second care the car between, cutter sweep and sanding device;
Described feeding device is delivered to device for board manufacture after liquid charging stock and dust raw material are configured to blank in proportion, described device for board manufacture receives the blank of feeding device conveying and makes sheet material by after described blank dehydration, and the waste liquid that making sheet is dewatered by described device for board manufacture imports sewage-treatment plant;
Described device for board manufacture by after sheet material stripping and slicing by ferry bus along guide rail be delivered to first care the car between carry out constant temperature and pressure storage;
Enter stripper apparatus when sheet material is cared the car after a maintenance completes maintenance first with ferry bus, after the mould on sheet material siphons away by described stripper apparatus by conveying sheet in ferry bus, a described ferry bus constant temperature and pressure of being cared the car by conveying sheet to the second stores;
Cutter sweep is entered with ferry bus after completing maintenance between sheet material is cared the car second, again sheet material is delivered in ferry bus after described cutter sweep excision sheet material minor face, sheet material is delivered to sanding device by ferry bus, and described sanding device is by the smooth rear vanning of sheet material two sides finishing.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201510904167.5A CN105563632A (en) | 2015-12-09 | 2015-12-09 | Rolled flat wire plate manufacturing system and method |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201510904167.5A CN105563632A (en) | 2015-12-09 | 2015-12-09 | Rolled flat wire plate manufacturing system and method |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN105563632A true CN105563632A (en) | 2016-05-11 |
Family
ID=55874537
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201510904167.5A Pending CN105563632A (en) | 2015-12-09 | 2015-12-09 | Rolled flat wire plate manufacturing system and method |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN105563632A (en) |
Citations (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102303367A (en) * | 2011-08-22 | 2012-01-04 | 中山建华墙体材料有限公司 | Motor train unit circulating system |
| CN202214002U (en) * | 2011-08-29 | 2012-05-09 | 北京新联铁科技发展有限公司 | Wheel pair transverse ferry vehicle |
| CN102601846A (en) * | 2012-03-22 | 2012-07-25 | 东莞市利鹏建材有限公司 | Automatic production equipment for ceramsite plate |
| CN203638616U (en) * | 2014-01-13 | 2014-06-11 | 河北雪龙机械制造有限公司 | Split shuttle vehicle used in concrete component production system |
| CN204136214U (en) * | 2014-08-29 | 2015-02-04 | 郑州浩利源新型复合板材有限公司 | Calcium silicates light sandwich ash wall body plate production line |
| CN204249067U (en) * | 2014-10-24 | 2015-04-08 | 河北雪龙机械制造有限公司 | The two-wire production system of concrete component |
-
2015
- 2015-12-09 CN CN201510904167.5A patent/CN105563632A/en active Pending
Patent Citations (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102303367A (en) * | 2011-08-22 | 2012-01-04 | 中山建华墙体材料有限公司 | Motor train unit circulating system |
| CN202214002U (en) * | 2011-08-29 | 2012-05-09 | 北京新联铁科技发展有限公司 | Wheel pair transverse ferry vehicle |
| CN102601846A (en) * | 2012-03-22 | 2012-07-25 | 东莞市利鹏建材有限公司 | Automatic production equipment for ceramsite plate |
| CN203638616U (en) * | 2014-01-13 | 2014-06-11 | 河北雪龙机械制造有限公司 | Split shuttle vehicle used in concrete component production system |
| CN204136214U (en) * | 2014-08-29 | 2015-02-04 | 郑州浩利源新型复合板材有限公司 | Calcium silicates light sandwich ash wall body plate production line |
| CN204249067U (en) * | 2014-10-24 | 2015-04-08 | 河北雪龙机械制造有限公司 | The two-wire production system of concrete component |
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| Date | Code | Title | Description |
|---|---|---|---|
| C06 | Publication | ||
| PB01 | Publication | ||
| C10 | Entry into substantive examination | ||
| SE01 | Entry into force of request for substantive examination | ||
| RJ01 | Rejection of invention patent application after publication |
Application publication date: 20160511 |
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| RJ01 | Rejection of invention patent application after publication |