Summary of the invention
The objective of the invention is to overcome the deficiency of above-mentioned prior art, a kind of clear useless equipment and clear useless method are provided, its automaticity is high, and labor strength is low, and production efficiency is high, and production cost is low.
Technical scheme of the present invention is: a kind of clear useless equipment; Comprise board; Said board is provided with the upper die and lower die that are used to remove the stock slitter edge, the involutory setting of said upper die and lower die, but said board one side also is provided with the lifting platform that is used for support stock and automatic lifting setpoint distance; Said lifting platform comprises that panel drives the drive member that said panel goes up and down with being used to, and is connected with control member on the said drive member.
Particularly, be equipped with thimble on the said upper die and lower die, the setting that interlaces of the thimble on thimble on the said patrix and the said counterdie.
More specifically, said thimble is cylindric, and the side of its epimere and hypomere all offers locating notch portion, and said patrix comprises honeycomb steel plate and last latch, and said counterdie comprises honeycomb steel plate and following latch down; The said honeycomb steel plate of going up offers the last through hole that is complementary with said thimble; The said through hole dense arrangement that goes up; Said honeycomb steel plate down offers the lower through-hole that is complementary with said upward through hole; The position of said lower through-hole and said position of going up through hole coincide, and the said latch of going up is arranged at the said honeycomb steel plate upper end of going up, and said latch down is arranged at the said lower end of honeycomb steel plate down; The said latch of going up all offers locking hole with following latch.
More specifically, said patrix is provided with lead, offers the pilot hole that is complementary with said lead on the said counterdie.
Particularly, said clear useless equipment also comprises the first honeycomb sheet and the second honeycomb sheet, all offers the perforation that is complementary with said upward through hole on the said first honeycomb sheet and the second honeycomb sheet; Said stock comprises finished product portion and the slitter edge portion that is separated by roll line, and the said first honeycomb sheet is sealed by sticky object in the perforation corresponding to said roll line place, and the perforation at the corresponding said slitter edge of said second honeycomb sheet portion place is sealed by sticky object.
Preferably, the said first honeycomb sheet and the second honeycomb sheet are plastic parts, and the said first honeycomb sheet and the second honeycomb sheet all adopt diel with the alternately technology punch forming of punching press.
Further, the opposite side of said board is provided with transfer tape assemble, and said transfer tape assemble comprises conveyer belt and can drive the electric machine part that said conveyer belt rotates that the upper surface of said conveyer belt flushes in the table top of said board.
The present invention also provides a kind of clear useless method; Be used for and be separated into finished product portion and slitter edge portion by the roll line stock that is split into finished product portion and slitter edge portion of being separated by along roll line; Setting can be involutory and can be locked or unclamp the upper die and lower die of thimble; On said patrix, offer the last through hole of dense arrangement; Correspondingly on said counterdie, offer with said and go up the lower through-hole that through hole is complementary, be provided with in last through hole and lower through-hole place respectively and finished product portion, the corresponding thimble of slitter edge portion; Be positioned over stock between the upper die and lower die again and control that upper die and lower die are involutory to be separated upper die and lower die so that finished product portion and slitter edge are partly left at last, take out finished product portion and slitter edge portion.
Particularly, the setting of thimble may further comprise the steps: the first honeycomb sheet and the second honeycomb sheet are set, on the said first honeycomb sheet and the second honeycomb sheet, offer the perforation that is complementary with said upward through hole; The said first honeycomb sheet corresponding to the sealing of the perforation at said roll line place, and will the said second honeycomb sheet be sealed corresponding to the perforation at said slitter edge portion place; Thimble is lock onto in the last through hole of patrix; The first honeycomb sheet is positioned between the said upper die and lower die; Thimble on the patrix is unclamped, make corresponding thimble pass the perforation that the first honeycomb sheet is not closed and fall in the lower through-hole of counterdie, the thimble that will not fall into then in the lower through-hole removes; Again thimble remaining in the lower through-hole all is locked in corresponding going up in the through hole in the cope match-plate pattern; Remove the first honeycomb sheet and the second honeycomb sheet is positioned between the upper die and lower die; Thimble on the patrix is unclamped; Making corresponding thimble pass the perforation that the second honeycomb sheet is not closed falls in the lower through-hole of counterdie; The thimble that does not fall into lower through-hole lock onto on the patrix, and the thimble that falls in the lower through-hole lock onto in the counterdie, thereby the thimble that makes through hole and lower through-hole place is corresponding with finished product portion, slitter edge portion respectively.
Further, but be provided for the lifting platform of support stock and automatic lifting setpoint distance in a side of said upper die and lower die.
A kind of clear useless equipment provided by the invention and clear useless method, it is through being provided with lifting platform, and automation degree of equipment is high, and labor strength is low, and production efficiency is high, and production cost is low.Further, can under the control of program, lock or unclamp the upper die and lower die of thimble through being provided with, and the first honeycomb sheet and the second honeycomb sheet are set, can realize the automatic placement of thimble, further improve the automation and the production efficiency of equipment.
The specific embodiment
In order to make the object of the invention, technical scheme and advantage clearer,, the present invention is further elaborated below in conjunction with accompanying drawing and embodiment.Should be appreciated that specific embodiment described herein only in order to explanation the present invention, and be not used in qualification the present invention.A kind of clear useless equipment as depicted in figs. 1 and 2, that the embodiment of the invention provides is used for the stock that is separated by roll line to finished product portion and slitter edge portion is separated into finished product portion and slitter edge portion along roll line.Stock can be cigarette case, wine box, medicine box, minaudiere, plastic box, greeting card, label etc.Above-mentioned clear useless equipment comprises board 300; Said board 300 is provided with the patrix 100 and counterdie 200 that is used to remove the stock slitter edge; Said patrix 100 and counterdie 200 involutory settings; But said board 300 1 sides also are provided with the lifting platform 400 that is used for support stock and automatic lifting setpoint distance, and board 300 all is fixedly installed in ground and adjacent setting with lifting platform 400.Said lifting platform 400 comprises that panel 410 drives the drive member 420 that said panel 410 goes up and down with being used to, and is connected with control member on the said drive member 420.Control member can be according to setting program automatically with the corresponding height of panel 410 elevate a turnable ladders; So that a certain amount of stock level is pushed on the panel 410; Panel 410 drops to the relevant position with the stock on it automatically automatically then; Be the paper feed port place, the workman only needs that stock is carried out level and promotes just can the stock that be higher than board 300 table tops part easily be moved between patrix 100 and the counterdie 200, need not the workman and carries out arduously stock vertically being moved to board 300; Automaticity is high, and labor strength is low, production efficiency is high, production cost is low.And can make the height of panel 410 each elevate a turnable ladders all be lower than the last time height of elevate a turnable ladder through control member; Stock is moved into panel 410; Need not artificial estimation or measure the used stock quantity of each processing; Avoid the stock of each processing too much to cause finished product portion of poor quality or cause device damage, the stock that has also prevented each processing is very few and reduce usage ratio of equipment and production efficiency, helps cutting down finished cost.In the present embodiment, lifting platform 400 each height that rise are all than the low 50mm of the height that last time rose, and the stock on panel 410 uses up.Further, can be provided with like propulsion members such as conveyer belts on the panel,, can automatically stock be pushed on the board 300, further improve automation degree of equipment, reduce labor intensity of operating personnel when operating personnel press the button.
Particularly, as depicted in figs. 1 and 2, as one embodiment of the invention, be equipped with thimble 500 on said patrix 100 and the counterdie 200, thimble 500 can be by the spacing dense arrangement of setting in patrix 100 and counterdie 200.The setting that interlaces of thimble 500 on the said patrix 100 and thimble 500 on the said counterdie 200; The thimble 500 of patrix 100 and counterdie 200 can be set according to the finished product portion of actual stock and the shape of slitter edge portion; Particularly; The thimble 500 of corresponding finished product portion is positioned over counterdie 200, and the thimble 500 of corresponding slitter edge portion is positioned over patrix 100.The thimble 500 that is crisscross arranged through patrix 100 and counterdie 200, the punching press effect through the staggered thimble 500 of patrix 100 and counterdie 200 can be divided into independently finished product portion and slitter edge portion along roll line with stock.Additionally, also available all-in-one-piece mould, but the different stock of each processing all need be processed corresponding mould, and production cost is high.
More specifically, like Fig. 1~shown in Figure 3, as one embodiment of the invention, said thimble 500 is cylindric, so that processing, also the thimble 500 of available other suitable shape replaces.The side of its epimere and hypomere all offers locating notch portion 501, so that thimble 500 is locked on patrix 100 or the counterdie 200.Said patrix 100 comprises honeycomb steel plate 110 and last latch 120; The said latch 120 of going up is arranged at said top of going up honeycomb steel plate 110; Said counterdie 200 comprises honeycomb steel plate 210 and following latch 220 down, and following latch 220 is arranged at down the below of honeycomb steel plate 210; The said honeycomb steel plate 110 of going up offers the last through hole that is complementary with said thimble 500, the said through hole dense arrangement that goes up, and last through hole can be staggered or be honeycomb arrangement, so that the arrangement of thimble 500, with the complicated stock of molding structure.Said honeycomb steel plate 210 down offers the lower through-hole that is complementary with said upward through hole; The position of said lower through-hole and said position of going up through hole coincide; The said latch 120 of going up is arranged at said honeycomb steel plate 110 upper ends of going up, and said latch 220 down is arranged at the said lower end of honeycomb steel plate 210 down; The said latch 120 of going up all offers locking hole with following latch 220.Particularly, thimble 500 can or suitable locking mechanism such as compress through pressing plate through screw locking or artificial locking and lock, and all belongs to protection scope of the present invention.Through such design, but the distribution of rapid adjustment thimble 500 on patrix 100 and counterdie 200, and with the production requirement of the finished product portion that is adapted to different shape, apparatus adaptability is strong, can be described as the useless clearly equipment of universal type.
More specifically, as depicted in figs. 1 and 2, as one embodiment of the invention, said patrix 100 is provided with lead 130, offers the pilot hole that is complementary with said lead 130 on the said counterdie 200, and accurate to guarantee matched moulds, product reliability is good.
More specifically; Like Fig. 1~shown in Figure 5; As one embodiment of the invention, said clear useless equipment also comprises the first honeycomb sheet 610 and the second honeycomb sheet 620, all offers the perforation 601 that is complementary with said upward through hole, lower through-hole on the said first honeycomb sheet 610 and the second honeycomb sheet 620; Said stock comprises finished product portion and the slitter edge portion that is separated by roll line; The said first honeycomb sheet 610 is sealed by sticky object in the perforation 601 corresponding to said roll line place; During application stock is positioned over the first honeycomb sheet 610 times; Every perforation 601 that drops on the roll line will be sealed by sticky object in the first honeycomb sheet 610, so that this is partly crossed over thimble 500 removals of finished product portion and slitter edge portion simultaneously when arranging thimble 500 in the first round.The perforation 601 at corresponding said slitter edge portion place is sealed by sticky object in the said second honeycomb sheet 620; During use stock is positioned over the second honeycomb sheet 620 times; Every perforation 601 that drops in the slitter edge portion will be sealed by sticky object in the second honeycomb sheet 620; So that take turns when arranging thimble 500 second this thimble 500 that partly drops in the slitter edge portion is stayed patrix 100, all the other remaining thimbles 500 will lock onto counterdie 200.Concrete operation method is following: with arranging full thimble 500 in the patrix 100; Counterdie 200 is not provided with thimble 500; The first honeycomb sheet 610 is positioned between said patrix 100 and the counterdie 200; All thimbles 500 on the patrix 100 are unclamped, make corresponding thimble 500 pass the perforation 601 that the first honeycomb sheet 610 is not closed and fall in the lower through-hole of counterdie 200, the thimble 500 that will not fall into then in the lower through-hole removes; Again thimble 500 remaining in the lower through-hole all is locked in corresponding going up in the through hole in patrix 100 plates, removes the first honeycomb sheet 610 and the second honeycomb sheet 620 is positioned between patrix 100 and the counterdie 200, the thimble 500 on the patrix 100 is unclamped; Make corresponding thimble 500 pass the perforation 601 that the second honeycomb sheet 620 is not closed and fall in the lower through-hole of counterdie 200, the thimble 500 that does not fall into lower through-hole lock onto on the patrix 100, and the thimble 500 that falls in the lower through-hole lock onto in the counterdie 200; Patrix 100 and counterdie 200 obtain the interlaced punch-die structure of thimble 500, and the zone of finished product portion and waste product portion is complementary in staggered structure and the stock, through stock being positioned between patrix 100 and the counterdie 200; When patrix 100 and counterdie 200 closures; Under its thimble 500 punching presses separately, stock can be independently finished product portion and slitter edge portion along the roll line cutting, and production efficiency is high; Mould is easy to adjust quick; Can change thimble 500 fast and arrange to satisfy the clear useless requirement of difform stock, automation degree of equipment is high, has reduced the time of adjustment mould; Can improve the utilization rate of equipment, cut down finished cost.A clear useless equipment provided by the invention can be accomplished the clear useless workload of above automatic die cutter of 2-3 platform or clear useless machine of the prior art, and the plate change time is short, as long as just can accomplish plate change less than ten minutes, can deal with more order.
Preferably, like Fig. 4 and shown in Figure 5, as one embodiment of the invention, the said first honeycomb sheet 610 and the second honeycomb sheet 620 are plastic parts or the metalwork or the scraps of paper.In this specific embodiment, the said first honeycomb sheet 610 and the second honeycomb sheet 620 are plastic parts.The said first honeycomb sheet 610 and the second honeycomb sheet 620 all adopt diel with the alternately technology punch forming of punching press.In the present embodiment; The diameter of the perforation 601 on last through hole, lower through-hole, the first honeycomb sheet 610 and the second honeycomb sheet 620 is between the 1mm to 15mm; Its adjacent only 0.5mm to 4mm; Because Mould Machining is difficult to so little perforation 601 of moulding aperture and pitch of holes on the first honeycomb sheet 610 and the second honeycomb sheet 620, the embodiment of the invention has solved a difficult problem of the prior art through the mode that secondary replaces punching press; The perforation 601 that elder generation's punching press is separated by; And then adjust the first honeycomb sheet 610 and the second honeycomb sheet 620 in diel the position or put into remaining perforation 601 of another diel punching press, obtained the first all enough little honeycomb sheet 610 of aperture and spacing and the second honeycomb sheet 620, equipment is applied in the clear useless processing of the stock that the slitter edge size is little and finished product portion is complex-shaped; Improved clear useless effect and range of application greatly, can prevent that finished product from rubbing the generation of unfavorable conditions such as spending, scratch, break, distortion and corner are uneven; Requirement adjustment die cutting plate, the automatic die cutting efficient of Lifting Modules cutter greatly that can cooperate useless clearly machine; And need not the clear useless plate of professional plate-making company's making, operating personnel just can reach the corresponding clear effect of giving up through arranging of thimble 500, and are with low cost, are beneficial to cost saving.
Further; As shown in Figure 1; As one embodiment of the invention; The opposite side of said board 300 is provided with transfer tape assemble 700, and said transfer tape assemble 700 comprises conveyer belt 710 and can drive the electric machine part that said conveyer belt 710 rotates that the upper surface of said conveyer belt 710 flushes in the table top of said board 300.After patrix 100 and counterdie 200 were opened, operating personnel can put finished product portion code fetch well, and slitter edge portion is put to conveyer belt 710, and conveyer belt 710 can be sent to slitter edge portion in the storage box of appointment, has reduced working strength of workers.
Particularly, as depicted in figs. 1 and 2, as one embodiment of the invention; Said drive member 420 is cylinder or hydraulic jack; Reliable transmission also can be used suitable drive member 420 such as motor, all belongs to protection scope of the present invention; When patrix 100 relative counterdies 200 were opened, drive member 420 drove panel 410 and goes up and down.
Like Fig. 1~shown in Figure 5, the embodiment of the invention also provides a kind of clear useless method, and the stock that is used for being split into finished product portion and slitter edge portion with being separated by by roll line is separated into finished product portion and slitter edge portion along roll line.At first being provided with can be involutory and can lock or unclamp the patrix 100 and counterdie 200 of thimble 500; On said patrix 100, offer the last through hole of dense arrangement; Correspondingly on said counterdie 200, offer with said and go up the lower through-hole that through hole is complementary, be provided with in last through hole and lower through-hole place respectively and finished product portion, the corresponding thimble 500 of slitter edge portion; Be positioned over stock between patrix 100 and the counterdie 200 again and to control patrix 100 involutory so that finished product portion and slitter edge are partly left with counterdie 200, at last patrix 100 and counterdie opened in 200 minutes, take out finished product portion and slitter edge portion, the production efficiency height.
Particularly; The setting of thimble 500 may further comprise the steps: the first honeycomb sheet 610 and the second honeycomb sheet 620 are set; On the said first honeycomb sheet 610 and the second honeycomb sheet 620, offer the perforation 601 that is complementary with said last through hole, the dead in line and the equal and opposite in direction of corresponding perforation 601, last through hole, lower through-hole; Perforation 601, go up arranged that the arrangement mode of through hole, lower through-hole can be common or staggered honeycomb arrangement etc.The said first honeycomb sheet 610 corresponding to 601 sealings of the perforation at said roll line place, and will the said second honeycomb sheet 620 be sealed corresponding to the perforation 601 at said slitter edge portion place; Thimble 500 is lock onto in the last through hole of patrix 100; The first honeycomb sheet 610 is positioned between said patrix 100 and the counterdie 200; Thimble 500 on the patrix 100 is unclamped; Make corresponding thimble 500 pass the perforation 601 that the first honeycomb sheet 610 is not closed and fall in the lower through-hole of counterdie 200, the thimble 500 that will not fall into then in the lower through-hole removes; Again thimble 500 remaining in the lower through-hole all is locked in corresponding going up in the through hole in patrix 100 plates; Remove the first honeycomb sheet 610 and the second honeycomb sheet 620 is positioned between patrix 100 and the counterdie 200; Thimble 500 on the patrix 100 is unclamped; Making corresponding thimble 500 pass the perforation 601 that the second honeycomb sheet 620 is not closed falls in the lower through-hole of counterdie 200; The thimble 500 that does not fall into lower through-hole lock onto on the patrix 100, and the thimble 500 that falls in the lower through-hole lock onto in the counterdie 200, obtains the interlaced punch-die of thimble 500; Through such design, but the distribution of rapid adjustment thimble 500 on patrix 100 and counterdie 200, and with the production requirement of the finished product portion that is adapted to different shape, apparatus adaptability is strong, can be described as the useless clearly equipment of universal type.Mould is easy to adjust quick, can change thimble 500 fast and arrange to satisfy the clear useless requirement of difform stock, and automation degree of equipment is high, has reduced the time of adjustment mould, can improve the utilization rate of equipment, cuts down finished cost.
Particularly, as shown in Figure 1, as one embodiment of the invention, but be provided with the lifting platform 400 that is used for support stock and automatic lifting setpoint distance in a side of said patrix 100 and counterdie 200.Said lifting platform 400 comprises that panel 410 drives the drive member 420 that said panel 410 goes up and down with being used to, and is connected with control member on the said drive member 420.Control member can be highly automated with the corresponding height of panel 410 elevate a turnable ladders according to what set; Thereby make the corresponding height of the automatic elevate a turnable ladder of stock on the panel 410; The workman only needs that stock is carried out level and promotes just can the stock that be higher than board 300 table tops part easily be moved between patrix 100 and the counterdie 200; Need not the workman and carry out arduously stock being raised on the board 300, automation intensity is high, and labor strength is low, production efficiency is high, production cost is low.And the height of panel 410 each elevate a turnable ladders is equated by control member; Need not artificial estimation or measure the used stock quantity of each processing; The distance of panel 410 each elevate a turnable ladders is decided according to actual live telecast; Avoid the stock of each processing too much to cause finished product portion of poor quality or cause device damage; The stock that has also prevented each processing is very few and reduce usage ratio of equipment and production efficiency, helps cutting down finished cost.
A kind of clear useless equipment provided by the invention and clear useless method, it is through being provided with lifting platform 400, and automation degree of equipment is high, and labor strength is low, and production efficiency is high, and production cost is low.Further; Through the patrix 100 and counterdie 200 that can under the control of program, lock or unclamp thimble 500 is set; And the first honeycomb sheet 610 and the second honeycomb sheet 620 are set, and can realize the automatic placement of thimble 500, further improved the automation and the production efficiency of equipment.Realized the clearly useless automation of packing of universal type, through the thimble 500 in auto arrangement patrix 100 and the counterdie 200, forms one by thimble 500 assemblies, the convex-concave structure of correspondence up and down; The stock that needs are useless clearly is positioned between patrix 100 and the counterdie 200, closes in the process of pressure at patrix 100 and counterdie 200, and finished product portion and slitter edge portion are separated; Automaticity is high; Clear useless efficient is high, and a clear useless equipment provided by the invention can be accomplished the clear useless workload of above automatic die cutter of 2-3 platform or clear useless machine of the prior art, and the plate change time is short; As long as just can accomplish plate change less than ten minutes; Can deal with more order, useless clearly quality is high, can prevent that finished product from rubbing the generation of unfavorable conditions such as spending, scratch, break, distortion and corner are uneven; Requirement adjustment die cutting plate, the automatic die cutting efficient of Lifting Modules cutter greatly that can cooperate useless clearly machine; And need not the clear useless plate of professional plate-making company's making, operating personnel just can reach the corresponding clear effect of giving up through arranging of thimble 500, and are with low cost, are beneficial to cost saving; Simultaneously can reduce semi-finished product circular flow occupation space, and can remove the paper art printing paper hair that the cross cutting process produces, meet hygienic requirements.
The above is merely preferred embodiment of the present invention, not in order to restriction the present invention, all any modifications of within spirit of the present invention and principle, being done, is equal to and replaces and improvement etc., all should be included within protection scope of the present invention.