CN105550724A - System and method for recycling electrode blank based on RFID (Radio Frequency Identification) - Google Patents
System and method for recycling electrode blank based on RFID (Radio Frequency Identification) Download PDFInfo
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Abstract
The invention discloses a system and a method for recycling an electrode blank based on RFID (Radio Frequency Identification). The system comprises a preprocessing device and an electrode system database server, wherein the preprocessing device is connected to an RFID reader-writer through a signal processing circuit; the RFID reader-writer is communicated with an RFID electronic tag on an electronic holder through a wireless radio frequency signal for reading and writing chip data; and the output end of the preprocessing device is connected to the electrode system database server. The preprocessing device comprises an electrode CAM (Computer Aided Manufacturing) design device, an electrode storage device, an electrode CNC (Computerized Numerical Control) processing device, an electrode CMM (Coordinate Measuring Machine) measuring device and an electrode EDM (Electrical Discharge Machining) discharge device. Through an RFID technology, an information technology and the like, wireless identification storage, updating and tracking of relevant attribute parameters of the electrode blank in the whole using process are realized, so that the blank is fully utilized.
Description
Technical field
The present invention relates to electrode blank recycling technology, particularly relate to a kind of electrode blank system for recycling based on RFID and method.
Background technology
Die industry is the core technology industry in manufacturing industry, and tool-electrode is manufacturing recourses that is the most basic in die manufacture, most critical, and the Mould Machining of 60% ~ 80% all must utilize electrode to carry out spark discharge processing substantially.The variation of product, number of molds increases severely, and manufactures the general mould of a secondary complexity and often also need tens kinds of even hundreds of different electrodes, and the electrode of substantial amounts like this has become cost payout huge in die manufacture.Electrode generally uses graphite or copper as blank, and its life-cycle processes comprises CAM design, electrode storage, CNC electrode machining, CMM electrode measurement, EDM spark discharge.The use procedure of electrode is described below, after CAM design, select the blank clamping of appropriate size to electrode tip holder from warehouse, then CNC workshop is delivered to, carry out electrode CNC processing, the electrode met the demands is processed according to the parameters index of CAM design, then deliver to CMM workshop, measure X, Y, Z parameter value of electrode, then deliver to EDM workshop, according to the parameters information of electrode, generate the electric discharge formula of electrode, utilize EDM electrical sparking technique, process the mould parts met the demands, so far, the use procedure of electrode terminates.Because electrode blank is depleted in spark discharge process, and the parameters information of electrode blank cannot be followed the trail of, if reuse this blank, need re-start and measure assessment, and taking into full account the requirement that CAM designs, this will consume huge manpower and materials, and traditional way is directly discarded by remaining blank, all use brand-new blank clamping each time, this kind of huge waste beyond doubt.
In this case considerably increase manufacturing cost, electrode blank cannot be fully utilized, and causes the huge waste of resource, and cannot carry out wireless identification storage, renewal, tracking to every property parameters of electrode blank in whole use procedure.
Summary of the invention
The object of the invention is to overcome the deficiencies in the prior art, provide a kind of based on RFID(RadioFrequencyIdentification, also known as radio frequency identification) electrode blank system for recycling and method, improve electrode blank utilization factor, energy-conserving and environment-protective.
In order to achieve the above object, the technical solution used in the present invention is:
A kind of electrode blank system for recycling based on RFID, comprise pre-procesor and electrode system database server, described pre-procesor is connected with rfid interrogator by signal processing circuit, rfid interrogator is communicated with the RFID on electrode tip holder by radio frequency signal, read-write chip data; The output terminal connecting electrode system database server of pre-procesor.
As preferred embodiment of the present invention, pre-procesor of the present invention comprises electrode CAM design apparatus, electrode storage arrangement, electrode CNC processing unit (plant), electrode CMM measurement mechanism and electrode EDM electric discharge device, the input end of the output terminal difference connecting electrode system database server of electrode CAM design apparatus, electrode storage arrangement, electrode CNC processing unit (plant), electrode CMM measurement mechanism and electrode EDM electric discharge device.
As preferred embodiment of the present invention, system for recycling of the present invention also arranges a query unit, the output terminal of the input end connecting electrode system database server of query unit.
As preferred embodiment of the present invention, system for recycling of the present invention also arranges a prewarning unit, the output terminal of the input end connecting electrode system database server of prewarning unit.
As preferred embodiment of the present invention, prewarning unit of the present invention is reminded by SMS platform or hummer forms.
As preferred embodiment of the present invention, system for recycling of the present invention also arranges a Documentation Processing Center, the output terminal of the input end connecting electrode system database server of Documentation Processing Center.
As preferred embodiment of the present invention, electrode tip holder of the present invention and RFID are connected with RFID hand-held set radio communication.
The invention also discloses a kind of method applying the described electrode blank system for recycling based on RFID, comprise the steps:
Step 1. electrode CAM designs, completed by electrode CAM design apparatus: tear Electrode Operation open to needing the workpiece of processing, by electrode CAM design apparatus design electrode as requested, output electrode BOM inventory, electrode map file and electrode design Parameter File, and be synchronized in database system server, the simultaneously blank of appropriate size in matched electrodes warehouse, according to designing requirement, when charge length is inadequate, by prewarning unit prompting, warehouse personnel is reloaded, again clamping carries out to electrode presetting, by new blank clamping on electrode tip holder, by electrode parameter information, billet size information is written in the RFID neutralized system background data base server be arranged on electrode tip holder, by carrier RFID and background data base server, the whole life cycle to blank is followed the trail of,
Step 2. electrode is stored in a warehouse, and is completed by the hurry device of electrode: use RFID hand-held set, identifies the RFID on electrode tip holder, loads electrode relevant information, is in harmonious proportion storehouse of coming in and going out in advance manages the clamping of electrode;
Step 3. electrode CNC processes, completed by electrode CNC processing unit (plant): use RFID hand-held set, identify the RFID on electrode tip holder, load electrode relevant information, the electrode met design requirement is processed by CNC numerically-controlled machine, and upgrade the dimension information of electrode blank, in the RFID neutralized system background data base server on write electrode tip holder;
Step 4. electrode CMM measures, completed by electrode CMM measurement mechanism: use RFID hand-held set, identify the RFID on electrode tip holder, load electrode relevant information, actual X, Y, Z value (X, Y, Z refer to the distance of electrode centers to reference coordinate (original coordinate system)) of electrode is measured by CMM measuring instrument, and upgrade the dimension information of electrode blank, in the RFID neutralized system background data base server on write electrode tip holder;
Step 5.EDM spark discharge, electrode EDM electric discharge device is had to complete: to use RFID hand-held set, identify the RFID on electrode tip holder, load electrode relevant information, an electric discharge formula (electric discharge formula is generated according to electrode correlation parameter by system, automatically without the need to manually programming) being bonded to electrode, by EDM numerically-controlled machine, utilize electrode pair workpiece to carry out spark discharge, the use procedure of electrode terminates, and electrode is recovered to electrode warehouse;
Step 6. repeats step 1 ~ 5, is cycled to repeat utilization to electrode blank, until blank cannot re-use.
Compared with prior art, the invention has the beneficial effects as follows: by realizing storing the wireless identification of the association attributes parameter of electrode blank in whole use procedure, upgrade, following the trail of by RFID technique, infotech, thus make blank obtain utilizing the most fully; In the CAM design phase, for designer, in warehouse, every property parameters of electrode blank is all transparent, thus can according to the requirement of design, the blank of appropriate size in coupling warehouse, and early warning is carried out to billet size, if material is enough, then can continue to use this blank, until it cannot continue to use again, if material not, then warehouse personnel is pointed out more to renew blank, simultaneously by relevant design parameter information and dimension information write electrode tip holder RFID and database; In the electrode storage stage, for warehouse personnel, whole warehouse is all transparent, very clearly can know the blank real-time condition in Current warehouse, is undertaken getting the raw materials ready or changing blank by demand.In CNC, CMM, EDM stage, for plant operations personnel, can be real-time wireless identification, renewal, tracking are carried out to electrode blank association attributes parameter, and to write in electrode tip holder RFID and database.
Accompanying drawing explanation
Fig. 1 is device of the present invention and process flow diagram.
Embodiment
Purport of the present invention is to overcome the deficiencies in the prior art, a kind of electrode blank system for recycling based on RFID and method are provided, by RFID technique, infotech etc., realize storing the wireless identification of the association attributes parameter of electrode blank in whole use procedure, upgrade, following the trail of, thus make blank obtain utilizing the most fully.Be described in detail, to be interpretated more in-depth technical characteristic of the present invention and advantage with reference to accompanying drawing below in conjunction with embodiment.
Structure drawing of device of the present invention as shown in Figure 1, comprise pre-procesor and electrode system database server, described pre-procesor is connected with rfid interrogator by signal processing circuit, rfid interrogator is communicated with the RFID on electrode tip holder by radio frequency signal, read-write chip data; The output terminal connecting electrode system database server of pre-procesor.In electrode warehouse, CNC workshop, CMM workshop, EDM workshop be all separately installed with rfid interrogator, and rfid interrogator possesses two kinds of functions: the first, from the RFID be embedded in electrode tip holder, read electrode relevant information; The second, the write of electrode relevant information is embedded in the RFID on electrode tip holder.Above-mentioned except electrode CAM design apparatus, each pre-procesor is equipped with a rfid interrogator all respectively, and what embody in Fig. 1 is two kinds of functions of rfid interrogator, and not two groups of signal processing circuits and two groups of rfid interrogators.
As shown in Figure 1, pre-procesor of the present invention comprises electrode CAM(computerAidedManufacturing, computer-aided manufacturing, the process or the system that are used for Computer application to manufacture production run) design apparatus, electrode storage arrangement, electrode CNC(ComputerizedNumericalControlMachine, computer digital control machine tool is a kind of automated machine tool that program control system is housed) processing unit (plant), electrode CMM(three coordinate measuring machine, English CoordinateMeasuringMachine) measurement mechanism and electrode EDM electric discharge device, electrode CAM design apparatus, electrode storage arrangement, electrode CNC processing unit (plant), the abbreviation of electrode CMM measurement mechanism and electrode EDM(English word ElectricalDischargeMachining, namely the fine wire of continuous moving (being called wire electrode) is utilized to carry out pulse spark electric discharge removal metal to workpiece, excision forming) input end of output terminal respectively connecting electrode system database server of electric discharge device.
In order to electrode blank information inquiry can be realized, system for recycling of the present invention also arranges a query unit, the output terminal of the input end connecting electrode system database server of query unit, pass through query unit, conveniently can inquire about the information of electrode blank, such as query unit can add the textural association of LCD display, with electrode system database server for input through keyboard.
In electrode blank recycling process, need to carry out early warning to billet size, if material is enough, then can continue to use this blank, until it cannot continue to use again, if material not, then warehouse personnel is pointed out more to renew blank, system for recycling of the present invention also arranges a prewarning unit, the output terminal of the input end connecting electrode system database server of prewarning unit.Preferably, prewarning unit of the present invention is reminded by SMS platform or hummer forms, and such as SMS platform can be note, phone or other communication modes.
System for recycling of the present invention also arranges a Documentation Processing Center, the output terminal of the input end connecting electrode system database server of Documentation Processing Center.Documentation Processing Center processes electrode relevant information, and such as Documentation Processing Center can be held for PC.
In addition, electrode tip holder of the present invention and RFID are connected with RFID hand-held set radio communication.
The invention also discloses a kind of method applying the described electrode blank system for recycling based on RFID, as shown in Figure 1, described method comprises the steps: process flow diagram
Step 1. electrode CAM designs, completed by electrode CAM design apparatus: tear electrode by CAM designer open to needing the workpiece of processing, design the electrode met the demands, output electrode BOM inventory, electrode map file, electrode design Parameter File etc., and be synchronized in database system server, the simultaneously blank of appropriate size in matched electrodes warehouse, according to designing requirement, when charge length is inadequate, prompting warehouse personnel reload, namely again clamping carries out to electrode presetting, by new blank clamping on electrode tip holder, by electrode parameter information, billet size information etc. is written in the RFID neutralized system background data base server be arranged on electrode tip holder, by carrier RFID and background data base server, the whole life cycle to blank is followed the trail of,
Step 2. electrode is stored in a warehouse, and is completed by the hurry device of electrode: use RFID hand-held set, identifies the RFID on electrode tip holder, loads electrode relevant information, as electrode parameter information, billet size information etc., is in harmonious proportion storehouse of coming in and going out in advance manages the clamping of electrode;
Step 3. electrode CNC processes, completed by electrode CNC processing unit (plant): use RFID hand-held set, identify the RFID on electrode tip holder, load electrode relevant information, as electrode design parameter, electrode size information, electrode NC(NumericalControl, digital control, be called for short numerical control, refer to the operation waiting device with discrete digital information control machinery, can only be programmed by operator oneself) formula etc., the electrode met design requirement is processed by CNC numerically-controlled machine, and upgrade the dimension information of electrode blank, in RFID neutralized system background data base server on write electrode tip holder,
Step 4. electrode CMM measures, completed by electrode CMM measurement mechanism: use RFID hand-held set, identify the RFID on electrode tip holder, load electrode relevant information, as electrode design parameter, electrode size information, electrode measurement formula etc., actual X, Y, Z value (X, Y, Z refer to the distance of electrode centers to reference coordinate (original coordinate system)) of electrode is measured by CMM measuring instrument, and upgrade the dimension information of electrode blank, in the RFID neutralized system background data base server on write electrode tip holder;
Step 5.EDM spark discharge, electrode EDM electric discharge device is had to complete: to use RFID hand-held set, identify the RFID on electrode tip holder, load electrode relevant information, as electrode X, Y, Z measured value, electrode positioning value etc., an electric discharge formula being bonded to electrode (electric discharge formula is generated according to electrode correlation parameter by system, automatically without the need to manually programming), by EDM numerically-controlled machine, electrode pair workpiece is utilized to carry out spark discharge; Arrive this, the use procedure of electrode terminates, and electrode is recovered to electrode warehouse;
Step 6. repeats step 1 ~ 5, is cycled to repeat utilization to electrode blank, until blank cannot re-use.
The present invention, by RFID technique, infotech etc., realizes storing the wireless identification of the association attributes parameter of electrode blank in whole use procedure, upgrade, following the trail of, thus makes blank obtain utilizing the most fully.In this way, in the CAM design phase, for designer, in warehouse, every property parameters of electrode blank is all transparent, thus can according to the requirement of design, the blank of appropriate size in coupling warehouse, and early warning is carried out to billet size, if material is enough, then can continue to use this blank, until it cannot continue to use again, if material not, warehouse personnel is then pointed out more to renew blank, simultaneously by relevant design parameter information and dimension information write electrode tip holder RFID and database.In the electrode storage stage, for warehouse personnel, whole warehouse is all transparent, very clearly can know the blank real-time condition in Current warehouse, is undertaken getting the raw materials ready or changing blank by demand.In CNC, CMM, EDM stage, for plant operations personnel, can be real-time wireless identification, renewal, tracking are carried out to electrode blank association attributes parameter, and to write in electrode tip holder RFID and database.
Carry out clear, complete description by the technical scheme in above embodiment to the present invention, obviously described embodiment is the embodiment of a part of the present invention, instead of whole embodiments.Based on the embodiment in the present invention, those of ordinary skill in the art, not making the every other embodiment obtained under creative work prerequisite, belong to the scope of protection of the invention.
Claims (8)
1. the electrode blank system for recycling based on RFID, it is characterized in that: comprise pre-procesor and electrode system database server, described pre-procesor is connected with rfid interrogator by signal processing circuit, rfid interrogator is communicated with the RFID on electrode tip holder by radio frequency signal, read-write chip data; The output terminal connecting electrode system database server of pre-procesor.
2. the electrode blank system for recycling based on RFID according to claim 1, it is characterized in that: described pre-procesor comprises electrode CAM design apparatus, electrode storage arrangement, electrode CNC processing unit (plant), electrode CMM measurement mechanism and electrode EDM electric discharge device, the input end of the output terminal difference connecting electrode system database server of electrode CAM design apparatus, electrode storage arrangement, electrode CNC processing unit (plant), electrode CMM measurement mechanism and electrode EDM electric discharge device.
3. the electrode blank system for recycling based on RFID according to claim 2, is characterized in that: described system for recycling also arranges a query unit, the output terminal of the input end connecting electrode system database server of query unit.
4. the electrode blank system for recycling based on RFID according to claim 3, is characterized in that: described system for recycling also arranges a prewarning unit, the output terminal of the input end connecting electrode system database server of prewarning unit.
5. the electrode blank system for recycling based on RFID according to claim 4, is characterized in that: described prewarning unit is reminded by SMS platform or hummer forms.
6. the electrode blank system for recycling based on RFID according to claim 5, is characterized in that: described system for recycling also arranges a Documentation Processing Center, the output terminal of the input end connecting electrode system database server of Documentation Processing Center.
7. the electrode blank system for recycling based on RFID according to claim 6, is characterized in that: described electrode tip holder and RFID are connected with RFID hand-held set radio communication.
8. application rights requires a method for the electrode blank system for recycling based on RFID described in 7, it is characterized in that, comprises the steps:
Step 1. electrode CAM designs, completed by electrode CAM design apparatus: tear Electrode Operation open to needing the workpiece of processing, by electrode CAM design apparatus design electrode as requested, output electrode BOM inventory, electrode map file and electrode design Parameter File, and be synchronized in database system server, the simultaneously blank of appropriate size in matched electrodes warehouse, according to designing requirement, when charge length is inadequate, by prewarning unit prompting, warehouse personnel is reloaded, again clamping carries out to electrode presetting, by new blank clamping on electrode tip holder, by electrode parameter information, billet size information is written in the RFID neutralized system background data base server be arranged on electrode tip holder, by carrier RFID and background data base server, the whole life cycle to blank is followed the trail of,
Step 2. electrode is stored in a warehouse, and is completed by the hurry device of electrode: use RFID hand-held set, identifies the RFID on electrode tip holder, loads electrode relevant information, is in harmonious proportion storehouse of coming in and going out in advance manages the clamping of electrode;
Step 3. electrode CNC processes, completed by electrode CNC processing unit (plant): use RFID hand-held set, identify the RFID on electrode tip holder, load electrode relevant information, the electrode met design requirement is processed by CNC numerically-controlled machine, and upgrade the dimension information of electrode blank, in the RFID neutralized system background data base server on write electrode tip holder;
Step 4. electrode CMM measures, completed by electrode CMM measurement mechanism: use RFID hand-held set, identify the RFID on electrode tip holder, load electrode relevant information, actual X, Y, Z value of electrode is measured by CMM measuring instrument, and upgrade the dimension information of electrode blank, in the RFID neutralized system background data base server on write electrode tip holder;
Step 5.EDM spark discharge, electrode EDM electric discharge device is had to complete: to use RFID hand-held set, identify the RFID on electrode tip holder, load electrode relevant information, the one electric discharge formula being bonded to electrode, by EDM numerically-controlled machine, utilizes electrode pair workpiece to carry out spark discharge, the use procedure of electrode terminates, and electrode is recovered to electrode warehouse;
Step 6. repeats step 1 ~ 5, is cycled to repeat utilization to electrode blank, until blank cannot re-use.
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Cited By (5)
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| CN107578075A (en) * | 2017-08-18 | 2018-01-12 | 苏州沃思诺自动化科技有限公司 | A kind of method for identifying electrode product |
| CN109746689A (en) * | 2017-11-07 | 2019-05-14 | 北京实验工厂 | A kind of series-produced recognition methods of multi items part group |
| CN109978096A (en) * | 2019-03-29 | 2019-07-05 | 西安精雕软件科技有限公司 | A kind of electrode automated production and Warehouse Management System |
| CN113245649A (en) * | 2021-05-28 | 2021-08-13 | 珠海格力精密模具有限公司 | Multi-electrode efficient machining method |
| CN114511051A (en) * | 2022-01-18 | 2022-05-17 | 深圳模德宝科技有限公司 | Data processing method, device, terminal and medium for electrode machining in numerical control lathe |
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| Publication number | Priority date | Publication date | Assignee | Title |
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| CN107578075A (en) * | 2017-08-18 | 2018-01-12 | 苏州沃思诺自动化科技有限公司 | A kind of method for identifying electrode product |
| CN109746689A (en) * | 2017-11-07 | 2019-05-14 | 北京实验工厂 | A kind of series-produced recognition methods of multi items part group |
| CN109978096A (en) * | 2019-03-29 | 2019-07-05 | 西安精雕软件科技有限公司 | A kind of electrode automated production and Warehouse Management System |
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| CN113245649A (en) * | 2021-05-28 | 2021-08-13 | 珠海格力精密模具有限公司 | Multi-electrode efficient machining method |
| CN114511051A (en) * | 2022-01-18 | 2022-05-17 | 深圳模德宝科技有限公司 | Data processing method, device, terminal and medium for electrode machining in numerical control lathe |
| CN114511051B (en) * | 2022-01-18 | 2023-08-01 | 深圳模德宝科技有限公司 | Data processing method, device, terminal and medium for electrode processing in numerical control lathe |
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