CN105546677B - Compressor assembly, outdoor unit and air conditioner - Google Patents

Compressor assembly, outdoor unit and air conditioner Download PDF

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Publication number
CN105546677B
CN105546677B CN201511009774.1A CN201511009774A CN105546677B CN 105546677 B CN105546677 B CN 105546677B CN 201511009774 A CN201511009774 A CN 201511009774A CN 105546677 B CN105546677 B CN 105546677B
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compressor
sound
layer
vibration
outdoor unit
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CN105546677A (en
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薛玮飞
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Midea Group Co Ltd
GD Midea Air Conditioning Equipment Co Ltd
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Midea Group Co Ltd
GD Midea Air Conditioning Equipment Co Ltd
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    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F24HEATING; RANGES; VENTILATING
    • F24FAIR-CONDITIONING; AIR-HUMIDIFICATION; VENTILATION; USE OF AIR CURRENTS FOR SCREENING
    • F24F1/00Room units for air-conditioning, e.g. separate or self-contained units or units receiving primary air from a central station
    • F24F1/06Separate outdoor units, e.g. outdoor unit to be linked to a separate room comprising a compressor and a heat exchanger
    • F24F1/08Compressors specially adapted for separate outdoor units
    • F24F1/12Vibration or noise prevention thereof
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F24HEATING; RANGES; VENTILATING
    • F24FAIR-CONDITIONING; AIR-HUMIDIFICATION; VENTILATION; USE OF AIR CURRENTS FOR SCREENING
    • F24F13/00Details common to, or for air-conditioning, air-humidification, ventilation or use of air currents for screening
    • F24F13/24Means for preventing or suppressing noise
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F24HEATING; RANGES; VENTILATING
    • F24FAIR-CONDITIONING; AIR-HUMIDIFICATION; VENTILATION; USE OF AIR CURRENTS FOR SCREENING
    • F24F13/00Details common to, or for air-conditioning, air-humidification, ventilation or use of air currents for screening
    • F24F13/24Means for preventing or suppressing noise
    • F24F2013/242Sound-absorbing material

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  • Engineering & Computer Science (AREA)
  • Chemical & Material Sciences (AREA)
  • Combustion & Propulsion (AREA)
  • Mechanical Engineering (AREA)
  • General Engineering & Computer Science (AREA)
  • Structures Of Non-Positive Displacement Pumps (AREA)
  • Compressor (AREA)
  • Soundproofing, Sound Blocking, And Sound Damping (AREA)

Abstract

The invention discloses a compressor assembly, an outdoor unit and an air conditioner, wherein the compressor assembly comprises a compressor and a wrapping layer, and the wrapping layer is wrapped on a shell of the compressor; the wrapping layer comprises a sound absorption layer and a sound insulation layer; the sound absorption layer and the sound insulation layer sequentially cover the surface of the shell, and the sound absorption layer is attached to the shell; the sound absorbing layer and/or the sound insulating layer comprise sound absorbing cotton. According to the invention, the wrapping layer is attached to the shell, so that the damping of the shell vibration is increased, and the vibration frequency of the compressor is reduced; the sound absorption layer and the sound insulation layer can absorb and obstruct the vibration of the compressor at the same time; the sound absorbing layer and the sound insulating layer can also block and absorb sound generated by vibration of the compressor at the same time.

Description

Compressor assembly, outdoor unit and air conditioner
Technical Field
The invention relates to the technical field of air conditioners, in particular to a compressor assembly, an outdoor unit and an air conditioner.
Background
The outdoor unit of the air conditioner is provided with a compressor, and the compressor inevitably generates vibration during the working process due to the working property of the compressor, and the vibration of the compressor is transmitted through the compressor and parts connected with the compressor to generate noise, thereby causing noise pollution to the environment around the compressor.
Disclosure of Invention
The invention mainly aims to provide a compressor assembly, an outdoor unit and an air conditioner, aiming at reducing the transmission of noise generated by a compressor.
In order to achieve the purpose, the compressor assembly provided by the invention comprises a compressor and a wrapping layer, wherein the wrapping layer is wrapped on a shell of the compressor; the wrapping layer comprises a sound absorption layer and a sound insulation layer; the sound absorption layer and the sound insulation layer sequentially cover the surface of the shell, and the sound absorption layer is attached to the shell; the sound absorbing layer and/or the sound insulating layer comprise sound absorbing cotton.
Preferably, the sound insulation layer and/or the sound absorption layer further comprise a rubber sheet, and the rubber layer covers the sound absorption cotton.
Preferably, the sound-insulating layer and/or the sound-absorbing layer comprise one or more of an elastic powder, elastic particles, a foamed material, fluid pockets, or a gel-like elastomer.
Preferably, the sound absorption layer and/or the sound insulation layer further comprises a noise reduction carrier, the noise reduction carrier is provided with a plurality of independent accommodating spaces, and each accommodating space accommodates one or more of noise reduction particles, noise reduction powder and noise reduction fluid.
Preferably, the air outlet pipe of the compressor is communicated with the air outlet of the compressor, and the wrapping layer wraps the air outlet pipe.
Preferably, the air inlet pipe of the compressor is communicated with the air inlet of the compressor, and the wrapping layer wraps the air inlet pipe.
Preferably, the compressor assembly further comprises a gas-liquid separator, an air outlet of the gas-liquid separator is communicated with an air inlet of the compressor, and the wrapping layer wraps the gas-liquid separator.
Preferably, the air outlet of the compressor is communicated with a four-way valve of the compressor assembly, and the wrapping layer wraps the four-way valve and/or a throttle valve of the compressor assembly.
The invention also provides an outdoor unit, which comprises a compressor assembly and a case, wherein the compressor assembly is arranged in the case;
the compressor assembly comprises a compressor and a wrapping layer, the compressor is mounted in the case, and the wrapping layer wraps a shell of the compressor; the wrapping layer comprises a sound absorption layer and a sound insulation layer; the sound absorption layer and the sound insulation layer sequentially cover the surface of the shell, and the sound absorption layer is attached to the shell; the sound absorbing layer and/or the sound insulating layer comprise sound absorbing cotton.
Preferably, a middle partition plate of the outdoor unit is installed in the cabinet; one or more of elastic powder, elastic particles, foaming materials, fluid bags and colloidal elastomers are filled between the compressor and the side wall of the case and between the compressor and the middle partition plate.
The invention also provides an air conditioner, which comprises a compressor assembly, wherein the compressor assembly comprises a compressor and a wrapping layer, the compressor is arranged in the case, and the wrapping layer is wrapped on a shell of the compressor; the wrapping layer comprises a sound absorption layer and a sound insulation layer; the sound absorption layer and the sound insulation layer sequentially cover the surface of the shell, and the sound absorption layer is attached to the shell; the sound absorbing layer and/or the sound insulating layer comprise sound absorbing cotton.
According to the invention, the wrapping layer is attached to the shell, so that the resistance which needs to be overcome when the compression assembly of the compressor body drives the shell to vibrate is increased, namely the damping of the vibration of the shell is increased, and the vibration frequency of the compressor can be reduced; when the vibration of the shell is transmitted to the sound insulation layer and the sound absorption layer, the wrapping layer converts the vibration energy into one or more of kinetic energy, heat energy or potential energy, so that the sound absorption layer and the sound insulation layer can absorb and block the vibration of the compressor at the same time; in a similar way, the sound absorbing layer and the sound insulating layer can also simultaneously obstruct and absorb sound generated by the vibration of the compressor, so that the wrapping layer reduces the noise generated by the compressor body from the sound source and the sound, the noise generated by the compressor body is effectively reduced, and the noise pollution is favorably reduced; simultaneously, through setting up the puigging in the outside on sound absorbing layer for the sound wave is after sound absorption through sound absorbing layer, is blockked the sound wave that returns by the puigging and is absorbed by sound absorbing layer once more, so, the effectual transmission that reduces the sound wave.
Drawings
Fig. 1 is a schematic structural view of an outdoor unit according to an embodiment of the present invention;
FIG. 2 is a schematic view of a partial structure of an outdoor unit according to the present invention;
fig. 3 is a schematic structural view of an outdoor unit according to another embodiment of the present invention;
FIG. 4 is an enlarged view of a portion of FIG. 3 at A;
FIG. 5 is a partial enlarged view of the portion B in FIG. 4;
fig. 6 is a graph comparing outdoor unit noise curves corresponding to table 1;
fig. 7 is a graph comparing outdoor unit noise curves corresponding to table 2;
fig. 8 is a graph comparing outdoor unit noise curves corresponding to table 3;
fig. 9 is a graph comparing outdoor unit noise curves corresponding to table 4;
fig. 10 is a graph comparing outdoor unit noise curves corresponding to table 5.
The reference numbers illustrate:
reference numerals Name (R) Reference numerals Name (R)
110 Cabinet 120 Heat exchanger
130 Air outlet grille 140 Middle partition board
150 Four-way valve 160 Compressor with a compressor housing having a plurality of compressor blades
161 Shell body 170 Gas-liquid separator
180 Throttle valve 190 Air inlet pipe
200 Air outlet pipe 210 Wrapping layer
211 Elastic powder
The implementation, functional features and advantages of the objects of the present invention will be further explained with reference to the accompanying drawings.
Detailed Description
The technical solution of the present invention is further described with reference to the accompanying drawings and specific embodiments. It should be understood that the specific embodiments described herein are merely illustrative of the invention and are not intended to limit the invention.
The compressor assembly provided by the invention comprises a compressor 160 and a wrapping layer, wherein the wrapping layer is wrapped on a shell of the compressor. The parcel layer includes sound-absorbing layer and puigging, sound-absorbing layer, puigging cover in proper order the surface of casing 151, the sound-absorbing layer with the laminating of casing 151. The sound absorbing layer and/or the sound insulating layer comprise sound absorbing cotton.
As will be appreciated, in the following embodiments, the application of the compressor assembly to the outdoor unit is described in detail as a specific embodiment, in order to facilitate the reader to understand the present disclosure. It should be understood that the compressor assembly can be used not only in an outdoor unit but also in a mobile air conditioner, i.e., an all-in-one machine.
The invention further provides an outdoor unit comprising the compressor assembly. The invention mainly carries on the vibration damping and noise reduction to the compressor 160 of the indoor set through following several schemes, through setting up the sound absorbing layer and sound insulating layer on the surface of the body 151 of the compressor 160 at first, make the vibration and noise produced because of vibration transmitted from the body 151 of the compressor 160 weaken greatly; the materials of the sound absorption layer and the sound insulation layer are designed for many times and are repeatedly tested to obtain a plurality of materials with remarkable vibration and noise reduction effects, and the working principle of the materials is described in detail in the following embodiment; in addition, an installation column extending upwards from the bottom plate of the outdoor unit is arranged, only the bottom of the installation column is in contact with the bottom plate, and then the compressor 160 is suspended on the installation column to suspend the shell 151 of the compressor 160, so that the vibration generated by the compressor 160 can be transmitted out only through the installation column; the mounting posts are made of a vibration damping material so that the energy of the vibration of the compressor 160 is reduced to the maximum extent when passing through the mounting posts; meanwhile, the flame-retardant layer is arranged on the sound absorption layer and/or the sound insulation layer, so that the sound absorption material and the sound insulation material are not easy to be ignited by the outside, the potential safety hazard that the sound absorption material and the sound insulation material are burnt is favorably eliminated, and the work of the wrapping layer 210 is more stable and reliable.
Referring to fig. 1 to 5, fig. 1 is a schematic structural view of an outdoor unit according to an embodiment of the present invention; FIG. 2 is a schematic view of a partial structure of an outdoor unit according to the present invention; fig. 3 is a schematic structural view of an outdoor unit according to another embodiment of the present invention; fig. 4 is a partially enlarged view of a portion a in fig. 3.
In an embodiment of the present invention, the outdoor unit includes a casing 110, a compressor 160, and a wrapping layer 210, wherein the compressor 160 is installed in the casing 110, and the wrapping layer 210 is wrapped on a casing 151 of the compressor 160; the wrapping layer 210 comprises a sound absorption layer, a sound insulation layer and a flame retardant layer; the sound absorption layer and the sound insulation layer sequentially cover the surface of the shell 151, the sound absorption layer is attached to the shell 151, and the flame retardant layer covers the sound absorption layer and/or the sound insulation layer.
Specifically, in this embodiment, the compressor 160 is a hermetic compressor 160, and the compressor 160 includes a housing 151, and an electric component and a compression component disposed inside the housing 151, wherein the electric component is capable of generating a driving force, and the compression component is connected to the electric component and is capable of sucking, compressing, and discharging a fluid. The housing 151 is a cylindrical housing 151, an air outlet is formed at one end of the housing 151, and an air inlet is formed on a side wall of the housing 151. The air inlet and the air outlet are communicated with the outside through a refrigerant pipe after the wrapping layer 210 wraps the shell 151. The case 110 includes a case body, a top cover, a face frame and a bottom plate, and the face frame is provided with an air outlet grille 130. The heat exchanger 120, the wind wheel, the motor, the electric control board, the compressor 160 and other components are arranged in the case 110. The wind wheel is arranged corresponding to the air outlet grille, which is beneficial to increasing the flow of air, so that the heat exchanger 120 can exchange heat with the surrounding air in time.
The wrapping layer 210 wraps the housing 161 in many ways, such as by glue, by silica gel, or by foam, and it should be noted that the wrapping in this embodiment means to bond and fix the wrapping layer 210 and the housing 161.
The sound absorption layer is used to absorb noise generated by vibration of the compressor 160, the sound insulation layer is used to block transmission of the noise, and the flame retardant layer is used to prevent the outdoor unit from catching fire due to high external temperature. The wrapping layer further comprises a waterproof layer, and the waterproof layer is used for preventing water from corroding the shell 151, the sound absorption layer, the sound insulation layer and the flame retardant layer. When the noise generated by the vibration of the compressor 160 is transmitted, the sound absorbing layer absorbs a part of the sound energy, the sound insulating layer blocks the sound transmission, the sound waves are reflected back to the sound absorbing layer, the sound absorbing layer absorbs a part of the sound energy again, the sound waves are reflected again after colliding with the housing 151, and the process is repeated until the energy consumption of the sound waves is completed. In this process, the sound waves penetrating the soundproof layer gradually decrease in energy as they penetrate the flame retardant layer and the waterproof layer, so that the volume of sound passing through the wrapping layer 210 is small.
With regard to the relationship among the flame-retardant layer, the sound-absorbing layer, and the sound-insulating layer, the flame-retardant layer may be parallel to the sound-insulating layer and then covered on the sound-insulating layer, i.e., on the outermost layer, or of course may be covered on the sound-absorbing layer, i.e., between the sound-absorbing layer and the sound-insulating layer. Of course, in some embodiments, the flame retardant layer may also be disposed on top of the sound absorbing layer and the sound insulating layer, i.e., to prevent fire from burning the material of the sound absorbing layer and the sound insulating layer from above.
According to the invention, the wrapping layer 210 is attached to the shell 151, so that the resistance required to be overcome by the compression component of the compressor 160 body driving the shell 151 to vibrate is increased, which is equivalent to increasing the damping of the vibration of the shell 151, and thus the vibration frequency of the compressor 160 can be reduced; when the vibration of the casing 151 is transferred to the soundproof layer and the sound-absorbing layer, the wrapping layer 210 converts the energy of the vibration into one or more of kinetic energy, thermal energy, or potential energy, so that both the sound-absorbing layer and the soundproof layer can absorb and block the vibration of the compressor 160; similarly, the sound absorbing layer and the sound insulating layer can also block and absorb the sound generated by the vibration of the compressor 160, so that the wrapping layer 210 reduces the noise generated by the compressor 160 body from the sound source and the sound itself, thereby effectively reducing the noise generated by the compressor 160 body and being beneficial to reducing the noise pollution; simultaneously, through setting up the puigging in the outside on sound absorbing layer for the sound wave is after sound absorption through sound absorbing layer, is blockked the sound wave that returns by the puigging and is absorbed by sound absorbing layer once more, so, the effectual transmission that reduces the sound wave.
The sound absorption layer and/or the sound insulation layer comprise sound absorption cotton, the sound absorption cotton is provided with a Susong expansion structure (a plurality of gaps are formed inside the sound absorption cotton), vibration generated by the compressor is continuously absorbed by the sound absorption cotton on the periphery of the gaps in the moving process along with the movement of the gaps inside the sound absorption cotton after contacting the sound absorption cotton, and the sound absorption cotton converts the absorbed vibration into heat energy; meanwhile, noise generated by the vibration of the shell of the compressor moves along with the gap inside the sound-absorbing cotton, is continuously absorbed by the sound-absorbing cotton on the periphery of the gap in the moving process, and is converted into heat energy to be dissipated.
Referring to table 1 and fig. 6, data tables and data graphs of the sound absorbing layer and/or the sound insulating layer including sound absorbing cotton are shown, wherein ① represents the noise level of the outdoor unit in the bare state, ② represents the noise level of the outdoor unit in the sound absorbing layer and/or the sound insulating layer including sound absorbing cotton, fig. 6 is a graph comparing outdoor unit noise curves corresponding to table 1.
TABLE 1 Sound-absorbing and/or Sound-insulating layer comprising Sound-absorbing Cotton
1/3 octave (Hz) ⑧-①
20 6.42 15.39 8.98
25 10.66 19.38 8.72
32 7.03 20.10 13.07
40 22.48 20.68 -1.80
50 22.36 19.79 -2.58
63 9.92 20.99 11.07
80 57.60 29.39 -28.21
100 41.93 22.66 -19.27
125 33.20 25.10 -8.10
160 34.11 29.53 -4.58
200 47.61 30.94 -16.66
250 39.64 39.14 -0.50
315 38.26 36.72 -1.54
400 42.24 35.24 -7.00
500 41.78 40.51 -1.27
630 46.09 37.04 -9.05
800 49.87 36.47 -13.40
1000 50.29 39.00 -11.29
1250 48.90 38.06 -10.84
1600 46.53 36.74 -9.80
2000 46.38 35.19 -11.19
2500 48.89 32.52 -16.37
3150 43.70 30.80 -12.91
4000 42.33 28.43 -13.91
5000 39.24 24.89 -14.35
6300 37.41 21.42 -15.99
8000 35.93 19.22 -16.71
10000 31.57 18.37 -13.20
12500 27.48 16.85 -10.63
16000 32.19 34.05 1.87
20000 32.10 35.03 2.93
On the basis of the above embodiment, the sound insulation layer and/or the sound absorption layer further comprises a rubber layer, and the rubber layer covers the sound absorption cotton.
In this embodiment, the rubber layer can be the rubber skin, and the rubber layer is with the compressor body with inhale the cotton parcel in wherein, when the produced vibration of casing after passing and inhaling the sound cotton, partial vibration is absorbed by the rubber layer, and the part is reflected back by the rubber layer and is inhaled the sound cotton, inhales the sound cotton and carries out energy conversion again to the partial vibration of being reflected and handle, if also the vibration pierces through and inhale the sound cotton transmission to the casing on, the casing with partial vibration rebound again to inhaling the sound cotton, so relapse until the energy of vibration is whole to be converted into heat energy. Similarly, the noise generated by the housing and the compression assembly after penetrating through the sound-absorbing cotton meets the rubber layer, is partially absorbed by the rubber layer, and is partially reflected back to the rubber layer until the sound-absorbing cotton converts the noise energy into heat energy.
Further, on the basis of the above-described embodiment, referring to fig. 4 and 5, fig. 5 is a partially enlarged view at B in fig. 4. The sound-insulating layer and/or the sound-absorbing layer comprise an elastic powder 211 and/or elastic particles.
Specifically, in this embodiment, the sound insulation layer and the sound absorption layer can be elastic particles, elastic powder 211 or a mixture of elastic particles and elastic powder 211, and of course, in some embodiments, the sound insulation layer and the sound absorption layer can be mixed into one layer, which can be referred to as a noise reduction layer, that is, the noise reduction layer has both the function of sound absorption and the function of sound insulation. The resilient particles may include one or more of perlite particles, vermiculite particles, rubber particles and silica gel particles. The elastic powder 211 may include one or more of perlite powder, vermiculite powder, rubber powder, and silica gel powder. Whether there are gaps between particles or powder particles, when sound passes through a particle layer or a powder layer, sound waves bypass the particles or powder and propagate in a channel formed by the connection of the gaps, energy of the sound waves is absorbed by the powder or particles during propagation, and the powder or particles convert the energy of the sound waves into one or more of potential energy, kinetic energy or thermal energy. Because the quantity of the particles and the powder is large, the formed sound wave has more passages capable of being transmitted, so that the sound wave is fully contacted with the particles, the attenuation efficiency of sound wave energy is favorably increased, and the transmission of noise is effectively reduced. Mutual extrusion and deformation exist between the elastic particles and the elastic powder 211, so that the elastic particles and the powder are extruded and attached to the shell 151, and the elastic powder 211 and the particles are tightly attached to the shell 151, when the shell 151 is driven to vibrate by an electric structure assembly and a compression structure assembly in the shell 151, the resistance required to be overcome by driving the shell 151 to vibrate is increased, the damping of the vibration of the shell 151 is increased, and the vibration frequency of the compressor 160 can be reduced; meanwhile, the vibration of the housing 151 is transmitted out through the elastic particles and the powder in contact therewith, and the vibration drives the particles and the powder to vibrate in the transmission process between the particles or between the powders, so that the particles and the powder are deformed, friction occurs between the particles and between the powders, and even the particles and the powder are displaced, thereby enabling the energy of the vibration to be converted into kinetic energy, potential energy (including elastic potential energy) and thermal energy, thereby effectively attenuating the energy of the vibration, and further reducing noise generated due to the vibration transmission.
Referring to table 2 and fig. 7, data tables and data graphs of the sound absorbing layer and/or the sound insulating layer including rubber powder indicate that ① indicates the magnitude of noise of the outdoor unit in a bare state, ② indicates the magnitude of noise of the outdoor unit in a sound absorbing layer and/or the sound insulating layer including rubber powder, and fig. 7 is a graph comparing noise curves of the outdoor unit corresponding to table 2.
TABLE 2 Sound-absorbing and/or Sound-insulating layer comprising rubber powder
1/3 octave (Hz) ②-①
20 6.42 15.02 8.61
25 10.66 16.58 5.91
32 7.03 17.56 10.52
40 22.48 19.38 -3.10
50 22.36 19.01 -3.35
63 9.92 20.51 10.59
80 57.60 31.43 -26.18
100 41.93 22.72 -19.22
125 33.20 23.97 -9.23
160 34.11 26.85 -7.27
200 47.61 30.86 -16.74
250 39.64 34.03 -5.61
315 38.26 35.70 -2.56
400 42.24 33.69 -8.54
500 41.78 35.57 -6.21
630 46.09 36.64 -9.45
800 49.87 36.38 -13.49
1000 50.29 37.87 -12.42
1250 48.90 37.68 -11.22
1600 46.53 36.33 -10.20
2000 46.38 34.75 -11.63
2500 48.89 32.34 -16.55
3150 43.70 30.39 -13.31
4000 42.33 27.79 -14.54
5000 39.24 24.99 -14.25
6300 37.41 20.55 -16.86
8000 35.93 16.96 -18.98
10000 31.57 14.31 -17.26
12500 27.48 12.96 -14.53
16000 32.19 26.49 -5.69
20000 32.10 28.52 -3.58
Further, on the basis of the above embodiment, the sound-insulating layer and/or the sound-absorbing layer includes a foamed material.
Specifically, in this embodiment, both the sound insulation layer and the sound absorption layer may be made of foam, but one of them may be made of foam. The foaming material may be combined with the elastic powder 211, or may be combined with the elastic particles. The foaming material, the elastic particles and the elastic powder 211 may be separately provided. Or the mixture may be mixed, that is, in the foaming process of the foam material, a proper amount of the elastic powder 211 and the elastic particles are added to the foam material, so that the foam material contains the elastic powder 211 and the elastic particles, and the formed foam material has both the sound absorption function and the sound insulation function.
The foaming material in the embodiment is a high molecular polymer which is prepared by mixing isocyanate and polyether serving as main raw materials through special equipment under the action of various auxiliary agents such as a foaming agent, a catalyst, a flame retardant and the like and foaming on site through high-pressure spraying. The polyurethane has two types of soft bubbles and hard bubbles, and the soft bubbles are soft bubbles in the embodiment and have open pore structures. The foaming material may be adhered to the surface of the casing 151 of the compressor 160 to be tightly fixed with the casing 151. Meanwhile, after the foaming material wraps the compressor 160, the compressor 160 and the foaming material form a whole, and the compressor can be conveniently moved, installed and detached.
The foaming material is soft and elastic, and can convert the energy of the vibration of the compressor 160 into the elastic potential energy of the foaming material; in addition, the foam material has an open-cell structure, the vibration of the compressor 160 is transmitted along the extending direction of the open-cell structure, the wall of the hole continuously consumes the energy of the vibration through repeated elastic deformation and restoration in the vibration transmission process, and the foam material in contact with the housing 151 vibrates to a certain extent in the vibration reduction process, thereby converting the energy of the vibration of the compressor 160 into one or more of kinetic energy, potential energy or heat energy; meanwhile, the elastic powder 211 and the elastic particles contained in the foaming material are also elastically deformed and restored repeatedly, the energy of vibration is converted into one or more of potential energy, heat energy or kinetic energy, and the energy of vibration is continuously consumed to continuously weaken the vibration; similarly, the sound generated by the vibration of the housing 151 of the compressor 160 and the vibration of the foaming material is converted into heat energy or potential energy during the transmission of the sound wave, so that the volume of the sound transmitted is small.
Referring to table 3 and fig. 8, data tables and data graphs of the sound absorption layer and/or the soundproof layer including the foaming material are shown, wherein ① represents a noise level of the outdoor unit in a bare state, ③ represents a noise level of the outdoor unit in a state where the sound absorption layer and/or the soundproof layer including the foaming material, ⑤ represents a noise level of the outdoor unit in a state where the sound absorption layer and/or the soundproof layer including the foaming material and the rubber powder, and fig. 8 is a graph comparing outdoor unit noise curves corresponding to table 3.
TABLE 3 Sound-absorbing and/or Sound-insulating layer comprising foamed material or foamed material and rubber powder
1/3 octave (Hz) ③-① ⑤-①
20 6.42 2.51 -3.90 5.56 -0.86
25 10.66 2.73 -7.94 9.13 -1.53
32 7.03 8.34 1.30 10.73 3.70
40 22.48 23.02 0.54 23.53 1.06
50 22.36 11.98 -10.38 12.22 -10.14
63 9.92 9.40 -0.53 9.75 -0.17
80 57.60 25.15 -32.45 21.42 -36.18
100 41.93 26.36 -15.57 24.10 -17.83
125 33.20 32.11 -1.09 33.82 0.62
160 34.11 31.37 -2.74 29.63 -4.48
200 47.61 39.53 -8.07 31.34 -16.27
250 39.64 36.44 -3.20 35.18 -4.46
315 38.26 36.20 -2.06 33.44 -4.81
400 42.24 38.38 -3.86 34.71 -7.53
500 41.78 42.84 1.06 36.65 -5.13
630 46.09 41.66 -4.43 37.94 -8.15
800 49.87 40.94 -8.93 39.17 -10.70
1000 50.29 42.24 -8.05 37.12 -13.16
1250 48.90 41.31 -7.59 35.70 -13.20
1600 46.53 41.30 -5.23 35.86 -10.68
2000 46.38 37.60 -8.79 33.49 -12.89
2500 48.89 33.61 -15.28 30.44 -18.45
3150 43.70 31.30 -12.40 28.79 -14.92
4000 42.33 28.33 -14.01 25.54 -16.79
5000 39.24 27.07 -12.17 22.06 -17.18
6300 37.41 23.19 -14.22 18.35 -19.07
8000 35.93 24.40 -11.54 16.54 -19.40
10000 31.57 24.86 -6.71 13.42 -18.16
12500 27.48 22.06 -5.43 8.02 -19.46
16000 32.19 36.76 4.57 13.55 -18.64
20000 32.10 35.46 3.36 1.96 -30.14
Further, on the basis of the above embodiment, the sound absorbing layer and/or the sound insulating layer comprises a fluid bag.
Specifically, in this embodiment, the fluid bag may be used alone as a sound absorbing layer and/or a sound insulating layer, and the fluid bag wraps the housing 151 of the compressor 160. The fluid pockets may also be combined with the elastic powder 211 and the elastic particles, and the fluid pockets may be disposed on a side of the elastic powder 211 and/or the particle layers away from the housing 151, or between the elastic powder 211 and/or the particle layers. The fluid bag is composed of a flexible wrapping layer and fluid inside the wrapping layer, such as: the plastic bag contains liquid, gas, and the like, and when the fluid bag wraps the housing 151, the plastic bag is attached to the housing 151. The fluid may be a gas, although a liquid is preferred, and the liquid may be a solution. In other embodiments, the fluid bag may also be combined with a foam material or the like to dampen vibration and reduce noise for the compressor 160.
The housing 151 is in contact with a wrapping that transfers the vibration of the housing 151 to the fluid within the wrapping, which is deformed, vibrated, or otherwise flowed by the vibration of the compressor 160. The fluid deformation may absorb the energy of the vibration and the energy of the sound wave of the sound generated by the vibration in the compressor 160, and the fluid deformation includes the compression of the fluid or the avoidance of fluid molecules under a force, and at this time, the energy of the vibration and the energy of the sound are converted into potential energy; the vibration or flow of the fluid converts the energy of the vibration of the compressor 160 and the energy of the sound waves generating sound due to the vibration into the kinetic energy of the fluid, which is converted into heat energy during the movement of the fluid to be released.
Referring to table 4 and fig. 9, data tables and data graphs of the sound absorbing layer and/or the soundproof layer including the fluid bags are shown, wherein ① represents the magnitude of noise of the outdoor unit in a bare state, ④ represents the magnitude of noise of the outdoor unit in a state where the sound absorbing layer and/or the soundproof layer includes the water bag, ⑥ represents the magnitude of noise of the outdoor unit in a state where the sound absorbing layer and/or the soundproof layer includes the water bag and the rubber powder, and fig. 8 is a graph comparing outdoor unit noise graphs corresponding to table 3.
TABLE 4 Sound-absorbing and/or sound-insulating layer comprising water bag or water bag and rubber powder
1/3 octave (Hz) ④-① ⑥-①
20 6.42 3.36 -3.05 15.56 9.14
25 10.66 2.09 -8.57 17.27 6.61
32 7.03 7.60 0.57 19.06 12.03
40 22.48 23.18 0.70 20.90 -1.58
50 22.36 12.56 -9.80 20.17 -2.19
63 9.92 9.49 -0.44 19.88 9.95
80 57.60 23.41 -34.19 28.68 -28.92
100 41.93 26.35 -15.58 21.86 -20.08
125 33.20 32.82 -0.38 24.27 -8.94
160 34.11 30.39 -3.73 27.39 -6.72
200 47.61 39.62 -7.98 30.60 -17.00
250 39.64 35.47 -4.17 34.60 -5.04
315 38.26 36.69 -1.57 37.93 -0.33
400 42.24 38.69 -3.54 34.69 -7.55
500 41.78 43.01 1.24 34.68 -7.10
630 46.09 43.48 -2.61 37.07 -9.02
800 49.87 41.00 -8.88 37.07 -12.80
1000 50.29 41.75 -8.54 38.43 -11.86
1250 48.90 41.65 -7.25 37.29 -11.62
1600 46.53 41.64 -4.89 36.64 -9.89
2000 46.38 37.59 -8.79 34.91 -11.47
2500 48.89 33.20 -15.70 32.64 -16.26
3150 43.70 31.02 -12.68 30.84 -12.87
4000 42.33 28.39 -13.95 28.16 -14.18
5000 39.24 27.20 -12.04 24.75 -14.49
6300 37.41 23.39 -14.02 21.21 -16.21
8000 35.93 24.67 -11.27 18.93 -17.00
10000 31.57 24.88 -6.69 17.49 -14.08
12500 27.48 22.03 -5.46 16.26 -11.23
16000 32.19 36.27 4.09 31.56 -0.63
20000 32.10 35.01 2.91 32.82 0.72
Further, on the basis of the above embodiment, the sound absorbing layer and/or the sound insulating layer includes a gel-like elastomer.
Specifically, in the present embodiment, the colloidal elastomer may be one or more of flour dough, rubber paste, jelly, silicone rubber (a mixture of a silicone material and a rubber material). Of course, the colloidal elastomer may be used in combination with the elastic powder 211 and/or the elastic particles in various ways, and the elastic powder 211 and/or the elastic particles may be disposed outside the colloidal elastomer or disposed inside the colloidal elastomer. When the elastic powder 211 and/or the elastic particles may be disposed inside the gel-like elastomer, the elastic powder 211 and/or the elastic particles may be added thereto during the formation of the gel-like elastomer, and the elastic powder 211 and/or the elastic particles may be wrapped therein after the formation of the gel-like elastomer is cured. Of course, in some embodiments, the gelatinous elastomer can also be mixed with a foaming material, the foaming material is added with the raw material of the gelatinous elastomer in the foaming process, and the gelatinous elastomer is also formed and solidified in the process of forming the foaming material.
In this embodiment, the gel-like elastic body is deformed or vibrated by the vibration of the compressor 160. The deformation of the gel-like elastic body, which includes compression of the gel-like elastic body or avoidance of molecules of the gel-like elastic body when a force is applied thereto, may absorb energy of vibration of the compressor 160 and energy of sound waves of sound generated by vibration of the compressor 160, and at this time, the energy of vibration and the energy of sound are converted into potential energy; the vibration of the gel-like elastic body converts the energy of the vibration of the compressor 160 and the energy of the sound wave generating the sound due to the vibration into the kinetic energy of the vibration of the gel-like elastic body, which converts the kinetic energy into the thermal energy in the vibration process to be released.
Referring to table 5 and fig. 10, data tables and data graphs of the sound absorbing layer and/or the soundproof layer including the gel-type elastic body, wherein ① represents a noise level of the outdoor unit in a bare state, ⑦ represents a noise level of the outdoor unit in a state where the sound absorbing layer and/or the soundproof layer includes silica gel, ⑨ represents a noise level of the outdoor unit in a state where the sound absorbing layer and/or the soundproof layer includes silica gel and rubber powder, and fig. 10 is a graph comparing outdoor unit noise curves corresponding to table 4.
TABLE 5 Sound-absorbing and/or Sound-insulating layer comprising silica gel or silica gel and rubber powder
1/3 octave (Hz) ⑦-① ⑨-①
20 6.42 16.69 10.27 15.99 9.58
25 10.66 17.92 7.26 17.03 6.37
32 7.03 18.91 11.88 19.58 12.55
40 22.48 20.55 -1.92 20.41 -2.07
50 22.36 20.73 -1.63 19.32 -3.04
63 9.92 19.81 9.89 19.06 9.13
80 57.60 28.56 -29.05 29.36 -28.24
100 41.93 22.15 -19.78 22.08 -19.85
125 33.20 25.41 -7.79 25.45 -7.75
160 34.11 29.57 -4.54 28.83 -5.28
200 47.61 30.44 -17.17 30.53 -17.08
250 39.64 39.30 -0.34 37.09 -2.55
315 38.26 36.26 -2.00 36.52 -1.74
400 42.24 35.24 -6.99 34.94 -7.30
500 41.78 40.01 -1.77 35.07 -6.71
630 46.09 38.00 -8.09 38.22 -7.87
800 49.87 36.50 -13.37 36.29 -13.59
1000 50.29 39.24 -11.05 38.46 -11.83
1250 48.90 37.89 -11.02 37.43 -11.48
1600 46.53 36.69 -9.84 36.76 -9.78
2000 46.38 35.36 -11.02 35.18 -11.20
2500 48.89 32.51 -16.38 32.46 -16.43
3150 43.70 30.95 -12.75 30.75 -12.95
4000 42.33 28.34 -14.00 28.10 -14.24
5000 39.24 24.83 -14.41 24.66 -14.58
6300 37.41 21.45 -15.96 21.31 -16.10
8000 35.93 19.35 -16.58 19.00 -16.94
10000 31.57 18.40 -13.18 17.47 -14.10
12500 27.48 16.66 -10.82 16.21 -11.28
16000 32.19 33.66 1.48 32.45 0.27
20000 32.10 34.72 2.62 33.56 1.46
Further, on the basis of the above embodiment, the sound absorption layer and/or the sound insulation layer includes a noise reduction carrier, and the noise reduction carrier has a plurality of independent receiving spaces, and each receiving space receives one or more of noise reduction particles, noise reduction powder, and noise reduction fluid.
Specifically, in this embodiment, the noise reduction carrier is a cotton wool fabric, and a plurality of spacers are provided in the noise reduction carrier to divide the noise reduction carrier into a plurality of independent spaces. Each accommodating space is internally provided with a filler, and the filler comprises one or more of the noise reduction particles, the noise reduction powder and the noise reduction fluid. The noise reduction particles can be one or more of perlite particles, vermiculite particles, rubber particles and silica gel particles; the noise reduction powder can be one or more of perlite powder, vermiculite powder, rubber powder and silica gel powder.
In this embodiment, the spacer may include a transverse member and a longitudinal member, and the transverse member and the longitudinal member are disposed alternately to divide the noise reduction carrier into a plurality of small independent spaces. All placed the filler in every mutually independent space to after placing the filler, leave certain clearance, make the filler in the independent space can the minizone removal, so that the filler evenly sets up in the independent space. The filler in the independent space can be better silenced. In the embodiment, the partition is divided into a plurality of independent spaces, so that the arrangement and layout of the fillers are more diversified, and the fillers made of different materials can be filled in different positions, so that the noise reduction effect is optimal; of course, if the same filler is disposed in each of the independent spaces, the noise of the compressor 160 may be reduced more uniformly by the air conditioner casing 210, so as to achieve a better noise reduction effect.
Further, based on the above embodiment, the outdoor unit further includes a mounting post, and the mounting post is connected to the bottom of the casing 110. A mounting plate is arranged on the shell 151, and the compressor 160 is suspended on the mounting column through the mounting plate.
The mounting panel is the set-square, and the mounting hole has been seted up to the intermediate position of set-square, and casing 151 passes the mounting hole, and with the peripheral mounting panel fixed connection of mounting hole, and is concrete can fix through the welded mode. The casing 151 is a cylindrical casing 151, and an air outlet of the compressor 160 is formed at an end of the casing 151 away from the bottom of the case 110, and for the compressor 160 to be conveniently connected to the refrigerant circulation system, the end having the air outlet of the compressor 160 is disposed at the opening of the case 110. The mounting plate is connected to the end of the housing 151 at which the outlet of the compressor 160 is located. Three mounting columns are arranged along the height direction of the case 110 corresponding to the three corners of the triangular plate, one ends of the mounting columns are fixedly connected with the bottom of the case 110, and the other ends of the mounting columns are connected with the corners of the mounting plates. The mounting column can be connected with the mounting plate in a welding mode, a buckling mode and the like, and the mounting plate is preferably in threaded connection, so that the mounting plate and the mounting column can be mounted and dismounted very conveniently.
The mounting posts in the above embodiments are hard elastomeric members. The hard elastic piece can be hard rubber, hard plastic and the like; or the metal column can be sleeved with an elastic material, such as an elastic damping material, such as a rubber sleeve, a cotton wool fabric and the like. In this embodiment, by providing the mounting post as a hard elastic member, the vibration can be absorbed and blocked more when passing through the mounting post, thereby facilitating the reduction of the generation and propagation of noise.
In this embodiment, by setting the compressor 160 to the increased mounting posts, the vibration of the vibration source of the compressor 160 needs to sequentially pass through the casing 151 of the compressor 160, the mounting plate, the mounting posts and the case 110, and then is transmitted out, so that the vibration of the compressor 160 is gradually decreased, which is beneficial to reducing the propagation of vibration, and further beneficial to reducing the generation and propagation of noise, in addition, the connection through the mounting plate and the mounting posts is set at the opening of the case 110, so that the installation and the disassembly between the compressor 160 and the case 110 are very convenient.
Further, on the basis of the above embodiment, the flame retardant layer includes an organic flame retardant layer and/or an inorganic flame retardant layer. The inorganic flame-retardant layer may be made of one or more of antimony trioxide (which must be used in combination with an organic flame-retardant material), magnesium hydroxide, aluminum hydroxide (which may be used alone or in a mixture with a resin in a large amount, and in an equivalent amount), inorganic phosphorus (e.g., phosphate such as ammonium phosphate or ammonium nitrate), boron-based flame-retardant material (hydrated zinc borate), and metal halide (e.g., antimony halide). The organic flame-retardant layer can be made of one or more of organic halides (mainly bromide, such as decabromodiphenyl acid (DBDPO), tetrabromobisphenol A (TBBPA), Brominated Polystyrene (BPS) and the like), organic phosphide (which can be divided into inorganic phosphorus and halogenated phosphorus, and the halogen-free phosphorus is mainly phosphoric acid, such as Triphenyl (TPP) and the like), and nitrogen system (such as ammonia tripolyphosphate and the like).
Further, in the above embodiment, the outdoor unit further includes a middle partition plate 140, and the middle partition plate 140 is installed in the casing 110. Noise reduction materials are filled between the compressor 160 and the sidewall of the cabinet 110, and between the compressor 160 and the middle partition 140.
The compressor assembly further comprises an air outlet pipe 200, the air outlet pipe 200 is communicated with an air outlet of the compressor 160, and the air outlet pipe 200 is wrapped by the wrapping layer 210.
The compressor assembly further comprises a gas-liquid separator 170, an air outlet of the gas-liquid separator 170 is communicated with an air inlet of the compressor 160, and the wrapping layer 210 wraps the gas-liquid separator 170.
The compressor assembly further comprises an air inlet pipe 190, the air inlet pipe 190 is communicated with an air inlet of the compressor 160, and the air inlet pipe 190 is wrapped by the wrapping layer 210.
The compressor assembly further comprises a four-way valve 150, an air outlet of the compressor 160 is communicated with the four-way valve 150, and the four-way valve 150 is wrapped by the wrapping layer 210.
The compressor assembly further includes a throttle valve 180, the throttle valve 180 being in communication with the four-way valve 150, the wrapping layer 210 wrapping the throttle valve 180.
Specifically, in the present embodiment, the noise reduction material includes one or more of elastic powder 211, elastic particles, a foam material, a fluid bag, and a gel-like elastomer. That is, the housing space surrounded by the casing 110 and the partition plate 140 is filled with the noise reducing material, and the compressor 160 is buried. Of course, in some embodiments, the noise reducing material may bury the four-way valve 150, the gas-liquid separator 170, and the throttle valve 180 connected to the compressor 160, and the refrigerant pipe connecting the four-way valve 150, the gas-liquid separator 170, and the throttle valve 180 of the compressor 160.
Specifically, a heat exchanger 120, a middle partition 140, a compressor 160, a gas-liquid separator 170, a four-way valve 150, and a throttle valve 180 are disposed in the casing 110, wherein an air inlet of the compressor 160 is communicated with the gas-liquid separator 170 through an air inlet pipe 190, an air outlet of the compressor 160 is communicated with the four-way valve 150 through an air outlet pipe 200, an air inlet of the gas-liquid separator 170 is communicated with the four-way valve 150, and the four-way valve 150 is communicated with the heat exchanger 120 through. The refrigerant flows out of the compressor 160, flows into the heat exchanger 120 through the four-way valve 150, flows through the heat exchanger 120, is throttled by the throttle valve 180, flows into the gas-liquid separator 170 through the four-way valve 150, flows out of the gas-liquid separator 170, and flows into the compressor 160 through the muffler.
The present invention further provides an outdoor unit, which includes a compressor assembly, and the specific structure of the compressor assembly refers to the above embodiments, and since the outdoor unit employs all technical solutions of all the above embodiments, the outdoor unit also has all the beneficial effects brought by the technical solutions of the above embodiments, and details are not repeated herein. Wherein, the compressor unit is installed in the outdoor unit. The outdoor unit includes a casing 110, a compressor 160, and a wrapping layer 210, wherein the compressor 160 is installed in the casing 110, and the wrapping layer 210 is wrapped on a casing 151 of the compressor 160; the wrapping layer 210 comprises a sound absorption layer, a sound insulation layer and a flame retardant layer; the sound absorption layer and the sound insulation layer sequentially cover the surface of the shell 151, the sound absorption layer is attached to the shell 151, and the flame retardant layer covers the sound absorption layer and/or the sound insulation layer.
The present invention further provides an air conditioner, which includes a compressor component, and the specific structure of the compressor component refers to the above embodiments, and since the outdoor unit employs all the technical solutions of all the above embodiments, the outdoor unit also has all the beneficial effects brought by the technical solutions of the above embodiments, and details are not repeated herein. The air conditioner is a wall-mounted split air conditioner, a floor-mounted split air conditioner, a mobile air conditioner or the like.
It should be noted that the technical solutions of the embodiments of the present invention can be combined with each other, but must be based on the realization of the technical solutions by those skilled in the art, and when the technical solutions are contradictory or can not be realized, the combination of the technical solutions should be considered to be absent and not to be within the protection scope of the present invention.
The above description is only for the preferred embodiment of the present invention and is not intended to limit the scope of the present invention, and all equivalent structural changes made by using the contents of the present specification and the drawings, or any other related technical fields, are included in the scope of the present invention.

Claims (10)

1. The compressor assembly is characterized by comprising a compressor and a wrapping layer, wherein the wrapping layer is wrapped on a shell of the compressor; the wrapping layer comprises a sound absorption layer and a sound insulation layer; the sound absorption layer and the sound insulation layer sequentially cover the surface of the shell, and the sound absorption layer is attached to the shell; the sound absorption layer and/or the sound insulation layer comprise sound absorption cotton;
the sound absorption layer and/or the sound insulation layer further comprises a noise reduction carrier, the noise reduction carrier is provided with a plurality of independent accommodating spaces, one or more of noise reduction particles, noise reduction powder and noise reduction fluid are accommodated in each accommodating space, and the noise reduction carrier is cotton wool fabric.
2. The compressor assembly of claim 1, wherein the sound insulation layer and/or the sound absorbing layer further comprises a rubber layer overlying the sound absorbing cotton.
3. The compressor assembly of claim 1, wherein the sound-insulating layer and/or the sound-absorbing layer comprises one or more of an elastomeric powder, elastomeric particles, a foam material, a fluid bag, or a gel-like elastomer.
4. A compressor assembly according to any one of claims 1 to 3, wherein the compressor outlet duct communicates with the compressor outlet, and the envelope surrounds the outlet duct.
5. A compressor assembly according to any one of claims 1 to 3, wherein the inlet duct of the compressor is in communication with the inlet of the compressor, and the wrapper surrounds the inlet duct.
6. The compressor assembly of any one of claims 1 to 3, further comprising a gas-liquid separator having an outlet in communication with the compressor inlet, the wrapping surrounding the gas-liquid separator.
7. A compressor assembly according to any one of claims 1 to 3, further comprising a four-way valve in communication with the compressor air outlet, the wrap surrounding the four-way valve.
8. An outdoor unit comprising a casing and a compressor assembly as claimed in any one of claims 1 to 7, said compressor assembly being mounted within said casing.
9. The outdoor unit of claim 8, wherein a middle partition of the outdoor unit is installed in the cabinet; one or more of elastic powder, elastic particles, foaming materials, fluid bags and colloidal elastomers are filled between the compressor and the side wall of the case and between the compressor and the middle partition plate.
10. An air conditioner comprising a cabinet and a compressor assembly as claimed in any one of claims 1 to 7.
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CN107327972A (en) * 2017-08-22 2017-11-07 广东美的制冷设备有限公司 Compressor in air conditioner component and the air-conditioner outdoor unit with it
CN107327973A (en) * 2017-08-22 2017-11-07 广东美的制冷设备有限公司 Air-conditioner outdoor unit and the air conditioner with it

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