CN205448074U - Compressor unit spare, off -premises station and air conditioner - Google Patents
Compressor unit spare, off -premises station and air conditioner Download PDFInfo
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Abstract
本实用新型公开一种压缩机组件、室外机及空调器,所述压缩机组件包括压缩机以及包裹层,所述包裹层包裹在所述压缩机的壳体上;所述包裹层包括吸音层和隔音层;所述吸音层、隔音层依次覆盖在所述壳体的表面,所述吸音层与所述壳体贴合;所述吸音层和/或隔音层包括吸音棉。本实用新型通过将包裹层与壳体贴合,增加了壳体振动的阻尼,减小压缩机振动的频率;吸音层和隔音层均可同时吸收和阻隔压缩机振动;吸音层和隔音层也可同时阻隔和吸收压缩机振动所产生的声音。
The utility model discloses a compressor assembly, an outdoor unit and an air conditioner. The compressor assembly includes a compressor and a wrapping layer, and the wrapping layer is wrapped on the casing of the compressor; the wrapping layer includes a sound-absorbing layer and a sound-insulating layer; the sound-absorbing layer and the sound-insulating layer are sequentially covered on the surface of the housing, and the sound-absorbing layer is attached to the housing; the sound-absorbing layer and/or the sound-insulating layer include sound-absorbing cotton. The utility model increases the damping of the vibration of the housing and reduces the vibration frequency of the compressor by bonding the wrapping layer and the shell; the sound-absorbing layer and the sound-insulating layer can simultaneously absorb and block the vibration of the compressor; Simultaneously blocks and absorbs the sound generated by the vibration of the compressor.
Description
技术领域technical field
本实用新型涉及空调技术领域,特别涉及一种压缩机组件、室外机及空调器。The utility model relates to the technical field of air conditioning, in particular to a compressor assembly, an outdoor machine and an air conditioner.
背景技术Background technique
空调器的室外机内安装有压缩机,由于压缩机的工作性质,在其工作过程中,不可避免的会产生振动,压缩机的振动通过压缩机本身以及与压缩机连接的部件传递而产生噪音,对压缩机周边的环境造成噪音污染。There is a compressor installed in the outdoor unit of the air conditioner. Due to the working nature of the compressor, vibration will inevitably occur during its working process. The vibration of the compressor is transmitted through the compressor itself and the components connected to the compressor to generate noise. , causing noise pollution to the surrounding environment of the compressor.
实用新型内容Utility model content
本实用新型的主要目的是提供一种压缩机组件、室外机及空调器,旨在减少压缩机产生的噪音的传播。The main purpose of the utility model is to provide a compressor assembly, an outdoor unit and an air conditioner, aiming at reducing the noise transmission generated by the compressor.
为实现上述目的,本实用新型提出的压缩机组件,包括压缩机以及包裹层,所述包裹层包裹在所述压缩机的壳体上;所述包裹层包括吸音层和隔音层;所述吸音层、隔音层依次覆盖在所述壳体的表面,所述吸音层与所述壳体贴合;所述吸音层和/或隔音层包括吸音棉。In order to achieve the above purpose, the compressor assembly proposed by the utility model includes a compressor and a wrapping layer, and the wrapping layer is wrapped on the casing of the compressor; the wrapping layer includes a sound-absorbing layer and a sound-insulating layer; the sound-absorbing layer The sound-absorbing layer and the sound-insulating layer are sequentially covered on the surface of the housing, and the sound-absorbing layer is attached to the housing; the sound-absorbing layer and/or the sound-insulating layer include sound-absorbing cotton.
优选地,所述隔音层和/或所述吸音层还包括橡胶片,所述橡胶层覆盖在所述吸音棉上。Preferably, the sound-insulating layer and/or the sound-absorbing layer further includes a rubber sheet, and the rubber layer covers the sound-absorbing cotton.
优选地,所述隔音层和/或所述吸音层包括弹性粉末、弹性颗粒、发泡材料、流体袋、或胶状弹性体中的一种或多种。Preferably, the sound-insulating layer and/or the sound-absorbing layer include one or more of elastic powder, elastic granules, foam material, fluid bag, or colloidal elastic body.
优选地,所述吸音层和/或所述隔音层还包括降噪载体,所述降噪载体具有若干独立的收容空间,每一收容空间内收容有降噪颗粒、降噪粉末以及降噪流体中的一种或多种。Preferably, the sound-absorbing layer and/or the sound-insulating layer further includes a noise-reducing carrier, and the noise-reducing carrier has several independent accommodation spaces, and each accommodation space contains noise-reducing particles, noise-reducing powder, and noise-reducing fluid one or more of.
优选地,所述压缩机的出气管与所述压缩机的出气口连通,所述包裹层包裹所述出气管。Preferably, the air outlet pipe of the compressor communicates with the air outlet of the compressor, and the wrapping layer wraps the air outlet pipe.
优选地,所述压缩机的进气管与所述压缩机的进气口连通,所述包裹层包裹所述进气管。Preferably, the air inlet pipe of the compressor communicates with the air inlet of the compressor, and the wrapping layer wraps the air inlet pipe.
优选地,所述压缩机组件还包括气液分离器,所述气液分离器的出气口与所述压缩机的进气口连通,所述包裹层包裹所述气液分离器。Preferably, the compressor assembly further includes a gas-liquid separator, an air outlet of the gas-liquid separator communicates with an air inlet of the compressor, and the wrapping layer wraps the gas-liquid separator.
优选地,所述压缩机的出气口与所述压缩机组件的四通阀连通,所述包裹层包裹所述四通阀和/或所述压缩机组件的节流阀。Preferably, the air outlet of the compressor communicates with the four-way valve of the compressor assembly, and the wrapping layer wraps the four-way valve and/or the throttle valve of the compressor assembly.
本实用新型还提出一种室外机,该室外机包括压缩机组件和机箱,所述压缩机组件安装于所述机箱内;The utility model also proposes an outdoor machine, which includes a compressor assembly and a casing, and the compressor assembly is installed in the casing;
其中,压缩机组件包括压缩机以及包裹层,所述压缩机安装于所述机箱内,所述包裹层包裹在所述压缩机的壳体上;所述包裹层包括吸音层和隔音层;所述吸音层、隔音层依次覆盖在所述壳体的表面,所述吸音层与所述壳体贴合;所述吸音层和/或隔音层包括吸音棉。Wherein, the compressor assembly includes a compressor and a wrapping layer, the compressor is installed in the casing, and the wrapping layer is wrapped on the casing of the compressor; the wrapping layer includes a sound-absorbing layer and a sound-insulating layer; the The sound-absorbing layer and the sound-insulating layer are sequentially covered on the surface of the casing, and the sound-absorbing layer is attached to the casing; the sound-absorbing layer and/or the sound-insulating layer include sound-absorbing cotton.
优选地,所述室外机的中隔板安装在所述机箱内;在所述压缩机和所述机箱的侧壁之间,以及所述压缩机和所述中隔板之间均填充有弹性粉末、弹性颗粒、发泡材料、流体袋、胶状弹性体中的一种或多种。Preferably, the middle partition of the outdoor unit is installed in the casing; between the compressor and the side wall of the casing, and between the compressor and the middle partition are filled with elastic One or more of powder, elastic granule, foam material, fluid bag, colloidal elastic body.
本实用新型还提出一种空调器,该空调器包括压缩机组件,所述压缩机组件包括压缩机以及包裹层,所述压缩机安装于所述机箱内,所述包裹层包裹在所述压缩机的壳体上;所述包裹层包括吸音层和隔音层;所述吸音层、隔音层依次覆盖在所述壳体的表面,所述吸音层与所述壳体贴合;所述吸音层和/或隔音层包括吸音棉。The utility model also proposes an air conditioner, the air conditioner includes a compressor assembly, the compressor assembly includes a compressor and a wrapping layer, the compressor is installed in the casing, the wrapping layer is wrapped in the compression On the casing of the machine; the wrapping layer includes a sound-absorbing layer and a sound-insulating layer; the sound-absorbing layer and the sound-insulating layer are sequentially covered on the surface of the casing, and the sound-absorbing layer is bonded to the casing; the sound-absorbing layer and / or the sound insulation layer includes sound-absorbing cotton.
本实用新型通过将包裹层与壳体贴合,使得压缩机本体的压缩组件驱动壳体产生振动所需克服的阻力增大,相当于增加了壳体振动的阻尼,如此可减小压缩机振动的频率;当壳体的振动传递至隔音层和吸音层时,包裹层将振动的能量转换为动能、热能或势能中一种或多种,使得吸音层和隔音层均可同时吸收和阻隔压缩机振动;同理,吸音层和隔音层也可同时阻隔和吸收压缩机振动所产生的声音,从而包裹层从声音源和声音本身来降低压缩机本体所产生的噪音,有效的降低了压缩机本体所产生的噪音,有利于减少噪音污染;同时,通过将隔音层设置在吸音层的外侧,使得音波在经过吸音层吸音后,被隔音层阻挡返回的音波再次被吸音层吸收,如此,有效的降低了音波的传递。In the utility model, by bonding the wrapping layer and the shell, the resistance to be overcome by the compression assembly of the compressor body to drive the shell to generate vibration increases, which is equivalent to increasing the damping of the shell vibration, so that the vibration of the compressor can be reduced. Frequency; when the vibration of the shell is transmitted to the sound insulation layer and the sound absorption layer, the wrapping layer converts the vibration energy into one or more of kinetic energy, thermal energy or potential energy, so that both the sound absorption layer and the sound insulation layer can absorb and block the compressor at the same time Vibration; similarly, the sound-absorbing layer and the sound-insulating layer can also block and absorb the sound generated by the vibration of the compressor at the same time, so that the wrapping layer can reduce the noise generated by the compressor body from the sound source and the sound itself, effectively reducing the compressor body. The generated noise is conducive to reducing noise pollution; at the same time, by setting the sound-insulating layer outside the sound-absorbing layer, the sound waves that are blocked by the sound-insulating layer and returned to the sound-absorbing layer are absorbed by the sound-absorbing layer again after the sound waves pass through the sound-absorbing layer. Reduced transmission of sound waves.
附图说明Description of drawings
图1为本实用新型室外机一实施例的结构示意图;Fig. 1 is a schematic structural view of an embodiment of an outdoor unit of the present invention;
图2为本实用新型室外机的部分结构示意图;Fig. 2 is a partial structural schematic diagram of an outdoor unit of the present invention;
图3为本实用新型室外机另一实施例的结构示意图;Fig. 3 is a structural schematic diagram of another embodiment of the outdoor unit of the present invention;
图4为图3中A处的局部放大图;Fig. 4 is a partial enlarged view of place A in Fig. 3;
图5为图4中B处的局部放大图;Fig. 5 is a partial enlarged view of place B in Fig. 4;
图6为与表1对应的室外机噪音曲线对比图;Figure 6 is a comparison chart of the noise curve of the outdoor unit corresponding to Table 1;
图7为与表2对应的室外机噪音曲线对比图;Figure 7 is a comparison chart of the noise curve of the outdoor unit corresponding to Table 2;
图8为与表3对应的室外机噪音曲线对比图;Figure 8 is a comparison chart of the noise curve of the outdoor unit corresponding to Table 3;
图9为与表4对应的室外机噪音曲线对比图;Figure 9 is a comparison chart of the noise curve of the outdoor unit corresponding to Table 4;
图10为与表5对应的室外机噪音曲线对比图。Figure 10 is a comparison chart of outdoor unit noise curves corresponding to Table 5.
附图标号说明:Explanation of reference numbers:
本实用新型目的的实现、功能特点及优点将结合实施例,参照附图做进一步说明。The realization of the purpose of the utility model, functional characteristics and advantages will be further described in conjunction with the embodiments and with reference to the accompanying drawings.
具体实施方式detailed description
下面结合附图及具体实施例就本实用新型的技术方案做进一步的说明。应当理解,此处所描述的具体实施例仅仅用以解释本实用新型,并不用于限定本实用新型。The technical solution of the present utility model will be further described below in conjunction with the accompanying drawings and specific embodiments. It should be understood that the specific embodiments described here are only used to explain the utility model, and are not intended to limit the utility model.
本实用新型提出的压缩机组件,包括压缩机160以及包裹层,所述包裹层包裹在所述压缩机的壳体上。所述包裹层包括吸音层和隔音层,所述吸音层、隔音层依次覆盖在所述壳体151的表面,所述吸音层与所述壳体151贴合。所述吸音层和/或隔音层包括吸音棉。The compressor assembly proposed by the utility model includes a compressor 160 and a wrapping layer, and the wrapping layer is wrapped on the casing of the compressor. The wrapping layer includes a sound-absorbing layer and a sound-insulating layer. The sound-absorbing layer and the sound-insulating layer cover the surface of the housing 151 in sequence, and the sound-absorbing layer is attached to the housing 151 . The sound-absorbing layer and/or sound-insulating layer includes sound-absorbing cotton.
室外机为大家所悉知,为了读者更加方便的理解本方案,在下面的实施例中,将压缩机组件在室外机中的应用作为一个具体实施例对本方案进行详细描述。应当理解的是,该压缩机组件不仅仅可以使用于室外机,也可以使用于移动空调内,即一体机内。The outdoor unit is well known to everyone. In order for readers to understand the solution more conveniently, in the following embodiments, the application of the compressor assembly in the outdoor unit is used as a specific embodiment to describe the solution in detail. It should be understood that the compressor assembly can not only be used in an outdoor unit, but also can be used in a mobile air conditioner, that is, in an all-in-one machine.
本实用新型进一步提出一种包括压缩机组件的室外机。本实用新型主要通过以下几种方案对室内机的压缩机160进行减振降噪,首先通过在压缩机160壳体151的表面设置吸音层和隔音层,使得从压缩机160壳体151传递出的振动和由于振动而产生的噪音得到大幅削弱;其中,吸音层和隔音层的材质,通过多次设计和反复的实验得出了减振降噪效果显著的几种,将在下面的实施例中详细描述其工作原理;另外,设置由室外机底板向上延伸的安装柱,安装柱仅底部与底板接触,再将压缩机160悬挂在安装柱上使压缩机160的壳体151悬空,使得压缩机160所产生的振动需要经过安装柱才能传递出去;安装柱设置成由减振材质制成,使得压缩机160振动的能量在经过安装柱时最大幅度的减少;同时,在吸音层和/或隔音层上设置阻燃层,使得吸音材料和隔音材料不易被外界所点燃,有利于消除吸音材料和隔音材料被燃烧的安全隐患,使得包裹层210的工作更为稳定可靠。The utility model further proposes an outdoor machine including a compressor assembly. The utility model mainly adopts the following schemes to reduce the vibration and noise of the compressor 160 of the indoor unit. Firstly, a sound-absorbing layer and a sound-insulating layer are arranged on the surface of the shell 151 of the compressor 160, so that the sound transmitted from the shell 151 of the compressor 160 The vibration and the noise caused by the vibration have been greatly weakened; Among them, the materials of the sound-absorbing layer and the sound-insulating layer have been obtained through multiple designs and repeated experiments. Several types with significant vibration and noise reduction effects will be described in the following examples Its working principle is described in detail in ; in addition, a mounting column extending upward from the bottom plate of the outdoor unit is provided, and only the bottom of the mounting column is in contact with the bottom plate, and then the compressor 160 is suspended on the mounting column so that the casing 151 of the compressor 160 is suspended in the air, so that the compression The vibration generated by the compressor 160 needs to be transmitted through the installation column; the installation column is set to be made of vibration-absorbing material, so that the vibration energy of the compressor 160 can be reduced to the greatest extent when passing through the installation column; at the same time, the sound-absorbing layer and/or The flame retardant layer is arranged on the sound insulation layer, so that the sound absorption material and the sound insulation material are not easy to be ignited by the outside world, which helps to eliminate the safety hazard of the sound absorption material and the sound insulation material being burned, and makes the work of the wrapping layer 210 more stable and reliable.
参照图1至图5,图1为本实用新型室外机一实施例的结构示意图;图2为本实用新型室外机的部分结构示意图;图3为本实用新型室外机另一实施例的结构示意图;图4为图3中A处的局部放大图。Referring to Fig. 1 to Fig. 5, Fig. 1 is a structural schematic diagram of an embodiment of the utility model outdoor unit; Fig. 2 is a partial structural schematic diagram of the utility model outdoor unit; Fig. 3 is a structural schematic diagram of another embodiment of the utility model outdoor unit ; Figure 4 is a partial enlarged view at A in Figure 3 .
在本实用新型实施例中,该室外机包括机箱110、压缩机160以及包裹层210,所述压缩机160安装于所述机箱110内,所述包裹层210包裹在所述压缩机160的壳体151上;所述包裹层210包括吸音层、隔音层以及阻燃层;所述吸音层、隔音层依次覆盖在所述壳体151的表面,所述吸音层与所述壳体151贴合,所述阻燃层覆盖在所述吸音层和/或隔音层上。In the embodiment of the present utility model, the outdoor unit includes a casing 110, a compressor 160 and a wrapping layer 210, the compressor 160 is installed in the casing 110, and the wrapping layer 210 is wrapped around the shell of the compressor 160 body 151; the wrapping layer 210 includes a sound-absorbing layer, a sound-insulating layer, and a flame-retardant layer; the sound-absorbing layer and the sound-insulating layer are sequentially covered on the surface of the housing 151, and the sound-absorbing layer is bonded to the housing 151 , the flame-retardant layer is covered on the sound-absorbing layer and/or the sound-insulating layer.
具体地,本实施例中,压缩机160为密封型压缩机160,压缩机160包括壳体151,以及设置在所述壳体151内部的电动结构组件和压缩结构组件,其中电动结构组件能够产生驱动力,压缩结构组件连接在上述电动结构组件上,能够将流体吸入、压缩、排出。壳体151为柱状壳体151,在壳体151的一端开设有出气口,壳体151的侧壁上开设有进气口。包裹层210包裹壳体151后进气口和出气口通过冷媒管与外界连通。机箱110包括箱体、顶盖、面框和底板,面框上设有出气格栅130。机箱110内设置有换热器120、风轮、电机、电控板、压缩机160等部件。其中,风轮对应出气格栅设置,有利于增加气体的流动,使得换热器120能够及时的与周边的空气进行换热。Specifically, in this embodiment, the compressor 160 is a hermetic compressor 160, and the compressor 160 includes a casing 151, and an electric structural assembly and a compression structural assembly arranged inside the casing 151, wherein the electric structural assembly can generate The driving force, the compression structural component is connected to the above-mentioned electric structural component, which can suck, compress and discharge the fluid. The housing 151 is a cylindrical housing 151 , an air outlet is opened at one end of the housing 151 , and an air inlet is opened on a side wall of the housing 151 . After the wrapping layer 210 wraps the casing 151, the air inlet and the air outlet communicate with the outside through the refrigerant pipe. The chassis 110 includes a box body, a top cover, a frame and a bottom plate, and an air outlet grill 130 is arranged on the frame. The casing 110 is provided with components such as a heat exchanger 120 , a wind wheel, a motor, an electric control board, and a compressor 160 . Wherein, the wind wheel is arranged corresponding to the air outlet grille, which is beneficial to increase the flow of gas, so that the heat exchanger 120 can exchange heat with the surrounding air in time.
包裹层210包裹壳体161的方式有很多,如通过胶水、通过硅胶或者通过发泡材料等,值得说明的是,本实施例中的包裹指得是将包裹层210与壳体161黏合固定。There are many ways for the wrapping layer 210 to wrap the casing 161 , such as glue, silica gel or foam material. It should be noted that wrapping in this embodiment refers to bonding and fixing the wrapping layer 210 and the casing 161 .
吸音层用于吸收压缩机160由于振动而产生的噪音,隔音层用于阻隔噪音的传递,阻燃层用于防止外界高温致使室外机着火。包裹层还包括防水层,防水层用于防止水对壳体151、吸音层、隔音层以及阻燃层的侵蚀。当压缩机160由于振动产生的噪音传出时,吸音层吸收部分声音的能量,隔音层阻隔声音的传播,将音波反弹回吸音层,吸音层再次吸收部分声音的能量,当音波与壳体151碰撞后再次反弹,如此循环直至音波的能量消耗完毕。在此过程中,穿透隔音层的音波随着穿透阻燃层和防水层其能量逐渐减少,使得穿过包裹层210的音量小。The sound-absorbing layer is used to absorb the noise generated by the compressor 160 due to vibration, the sound-insulating layer is used to block the transmission of noise, and the flame-retardant layer is used to prevent the outdoor unit from igniting due to high temperature outside. The wrapping layer also includes a waterproof layer, which is used to prevent water from corroding the shell 151 , the sound-absorbing layer, the sound-insulating layer and the flame-retardant layer. When the compressor 160 generates noise due to vibration, the sound-absorbing layer absorbs part of the energy of the sound, and the sound-insulating layer blocks the propagation of the sound, and bounces the sound wave back to the sound-absorbing layer, and the sound-absorbing layer absorbs part of the energy of the sound again. After the collision, it rebounds again, and this cycle continues until the energy of the sound wave is exhausted. During this process, the energy of the sound wave penetrating the sound insulation layer gradually decreases as it penetrates the flame retardant layer and the waterproof layer, so that the volume passing through the wrapping layer 210 is low.
其中,关于阻燃层、吸音层和隔音层之间的关系,阻燃层可以和隔音层平行,然后覆盖在隔音层上,即覆盖在最外层,当然也可以覆盖在吸音层上,即设置在吸音层和隔音层之间。当然,在一些实施例中,阻燃层也可以设在吸音层和隔音层的上部,即防止火从上部燃烧吸音层和隔音层的材质。Among them, regarding the relationship between the flame-retardant layer, the sound-absorbing layer and the sound-insulating layer, the flame-retardant layer can be parallel to the sound-insulating layer, and then covered on the sound-insulating layer, that is, covering the outermost layer, and of course it can also be covered on the sound-absorbing layer, that is Set between the sound-absorbing layer and the sound-insulating layer. Certainly, in some embodiments, the flame-retardant layer can also be arranged on the upper part of the sound-absorbing layer and the sound-insulating layer, that is, to prevent fire from burning the material of the sound-absorbing layer and the sound-insulating layer from above.
本实用新型通过将包裹层210与壳体151贴合,使得压缩机160本体的压缩组件驱动壳体151产生振动所需克服的阻力增大,相当于增加了壳体151振动的阻尼,如此可减小压缩机160振动的频率;当壳体151的振动传递至隔音层和吸音层时,包裹层210将振动的能量转换为动能、热能或势能中一种或多种,使得吸音层和隔音层均可同时吸收和阻隔压缩机160振动;同理,吸音层和隔音层也可同时阻隔和吸收压缩机160振动所产生的声音,从而包裹层210从声音源和声音本身来降低压缩机160本体所产生的噪音,有效的降低了压缩机160本体所产生的噪音,有利于减少噪音污染;同时,通过将隔音层设置在吸音层的外侧,使得音波在经过吸音层吸音后,被隔音层阻挡返回的音波再次被吸音层吸收,如此,有效的降低了音波的传递。In this utility model, by bonding the wrapping layer 210 to the casing 151, the compression assembly of the compressor 160 body drives the casing 151 to generate vibrations, and the resistance to be overcome increases, which is equivalent to increasing the vibration damping of the casing 151, so that Reduce the vibration frequency of the compressor 160; when the vibration of the housing 151 is transmitted to the sound insulation layer and the sound absorption layer, the wrapping layer 210 converts the vibration energy into one or more of kinetic energy, thermal energy or potential energy, so that the sound absorption layer and the sound insulation layer Both layers can absorb and block the vibration of the compressor 160 at the same time; similarly, the sound-absorbing layer and the sound-insulating layer can also block and absorb the sound generated by the vibration of the compressor 160 at the same time, so that the wrapping layer 210 can reduce the vibration of the compressor 160 from the sound source and the sound itself. The noise generated by the body can effectively reduce the noise generated by the compressor 160 body, which is beneficial to reduce noise pollution; at the same time, by setting the sound insulation layer on the outside of the sound absorption layer, the sound waves will be absorbed by the sound insulation layer after passing through the sound absorption layer. The sound waves that block the return are absorbed by the sound-absorbing layer again, thus effectively reducing the transmission of sound waves.
所述吸音层和/或隔音层包括吸音棉,吸音棉具有苏松的膨胀结构(内部具有若干的间隙),压缩机所产生的振动在接触到吸音棉后,随着吸音棉内部的间隙移动,在移动的过程中不断的被间隙周边的吸音棉吸收,吸音棉将吸收的振动转化热能;同时,压缩机的壳体振动所产生的噪音随着吸音棉内部的间隙移动,在移动的过程中不断的被间隙周边的吸音棉吸收,并被转为热能散失。The sound-absorbing layer and/or sound-insulating layer includes sound-absorbing cotton, and the sound-absorbing cotton has an expanded structure of Su Song (with several gaps inside), and the vibration generated by the compressor moves along with the gaps inside the sound-absorbing cotton after touching the sound-absorbing cotton. , in the process of moving, it is continuously absorbed by the sound-absorbing cotton around the gap, and the sound-absorbing cotton converts the absorbed vibration into heat energy; at the same time, the noise generated by the vibration of the compressor shell moves with the gap inside the sound-absorbing cotton. It is continuously absorbed by the sound-absorbing cotton around the gap, and is converted into heat energy for dissipation.
参照表1和图6,吸音层和/或隔音层包括吸音棉的数据表和数据曲线图。其中,①表示裸机时室外机的噪音大小;②表示吸音层和/或隔音层包括吸音棉时的室外机的噪音大小,图6为与表1对应的室外机噪音曲线对比图。特别的,考虑到变频空调室外机噪音一般制热噪音比制冷噪音大,故本次对比数据为制热噪音。测试工况在半消声器室,室外机在半消声室室外侧、室内机在半消声室室内侧,测试的工况为室外侧3℃、室内侧20℃。Referring to Table 1 and Figure 6, the sound-absorbing layer and/or the sound-insulating layer include a data table and a data graph of the sound-absorbing cotton. Among them, ① indicates the noise level of the outdoor unit when it is bare metal; ② indicates the noise level of the outdoor unit when the sound-absorbing layer and/or sound-insulating layer includes sound-absorbing cotton. Figure 6 is a comparison chart of the noise curve of the outdoor unit corresponding to Table 1. In particular, considering the noise of the outdoor unit of the inverter air conditioner, the heating noise is generally greater than the cooling noise, so this comparison data is the heating noise. The test condition is in the semi-anechoic chamber, the outdoor unit is outside the semi-anechoic chamber, and the indoor unit is inside the semi-anechoic chamber. The test conditions are 3°C outdoor and 20°C indoor.
表1吸音层和/或隔音层包括吸音棉Table 1 Sound-absorbing layer and/or sound-insulating layer including sound-absorbing cotton
在上述实施例的基础上,所述隔音层和/或所述吸音层还包括橡胶层,所述橡胶层覆盖在所述吸音棉上。On the basis of the above embodiments, the sound-insulating layer and/or the sound-absorbing layer further includes a rubber layer, and the rubber layer covers the sound-absorbing cotton.
本实施例中,橡胶层可以为橡胶皮,橡胶层将压缩机本体和吸音棉包裹在其中,当壳体所产生的振动在穿过吸音棉后,部分振动被橡胶层吸收,部分被橡胶层反射回吸音棉,吸音棉对被反射的部分振动再次进行能量转化处理,若还有振动穿透吸音棉传递至壳体上时,壳体将部分振动再次反弹至吸音棉,如此反复直至振动的能量全部转化为热能。同理,由壳体和压缩组件所产生的噪音在穿透吸音棉后,与橡胶层相遇,部分被橡胶层吸收,部分被反射回橡胶层,直到吸音棉将噪音的能量转化为热能为止。In this embodiment, the rubber layer can be a rubber skin, and the rubber layer wraps the compressor body and the sound-absorbing cotton. When the vibration generated by the casing passes through the sound-absorbing cotton, part of the vibration is absorbed by the rubber layer, and part of the vibration is absorbed by the rubber layer. Reflected back to the sound-absorbing cotton, the sound-absorbing cotton performs energy conversion processing on the reflected part of the vibration again. If there is still vibration that penetrates the sound-absorbing cotton and is transmitted to the shell, the shell will rebound part of the vibration to the sound-absorbing cotton again, and so on until the vibration is complete. All energy is converted into heat energy. In the same way, the noise generated by the shell and compression components penetrates the sound-absorbing cotton, meets the rubber layer, is partially absorbed by the rubber layer, and partly reflected back to the rubber layer, until the sound-absorbing cotton converts the energy of the noise into heat energy.
进一步地,在上述实施例的基础上,参照图4和图5,图5为图4中B处的局部放大图。所述隔音层和/或所述吸音层包括弹性粉末211和/或弹性颗粒。Further, on the basis of the above-mentioned embodiments, refer to FIG. 4 and FIG. 5 , and FIG. 5 is a partial enlarged view at B in FIG. 4 . The sound insulation layer and/or the sound absorption layer includes elastic powder 211 and/or elastic particles.
具体地,本实施例中,隔音层和吸音层均可为弹性颗粒、弹性粉末211或者弹性颗粒和弹性粉末211的混合物,当然,在一些实施例中,隔音层和吸音层可以混合为一层,该层可以称为降噪层,即降噪层既具有吸音的功能,又可起到隔音的作用。弹性颗粒可以包括珍珠岩颗粒、蛭石颗粒、橡胶颗粒以及硅胶颗粒中的一种或多种。弹性粉末211可以包括珍珠岩粉末、蛭石粉末、橡胶粉末以及硅胶粉末中的一种或多种。不论是颗粒与颗粒之间还是粉末粒与粉末粒之间,均存在间隙,当声音穿过颗粒层或粉末层时,音波将绕过颗粒或粉末,在上述的间隙连接所形成的通道中传播,音波在传播的过程中,其能量被粉末或颗粒吸收,粉末或颗粒将音波的能力转换为势能、动能或热能中的一种或多种。由于颗粒和粉末的数量众多,所形成的音波可传递的通道也多,使得音波与颗粒充分接触,有利于增加音波能量的衰减效率,从而有效的减少了噪音的传播。弹性颗粒和弹性粉末211之间存在相互挤压及变形,使得弹性颗粒和粉末与壳体151挤压贴合,从而使得弹性粉末211和颗粒与壳体151的贴合紧密,当壳体151内的电动结构组件和压缩结构组件驱动壳体151振动时,驱动壳体151产生振动所需克服的阻力增大,增加了壳体151振动的阻尼,如此可减小压缩机160振动的频率;同时,壳体151的振动通过与之接触的弹性颗粒和粉末传递出去,振动在颗粒之间或粉末之间的传递过程中将驱动颗粒和粉末振动、使得颗粒和粉末产生变形、使得颗粒之间和粉末之间发生摩擦,甚至使得颗粒和粉末发生位移,从而使得振动的能量被转化为动能、势能(包括弹性势能)和热能,从而有效的衰减了振动的能量,进而减少了由于振动传递而产生的噪音。Specifically, in this embodiment, both the sound-insulating layer and the sound-absorbing layer can be elastic particles, elastic powder 211, or a mixture of elastic particles and elastic powder 211. Of course, in some embodiments, the sound-insulating layer and the sound-absorbing layer can be mixed into one layer , this layer can be called the noise reduction layer, that is, the noise reduction layer not only has the function of sound absorption, but also plays the role of sound insulation. The elastic particles may include one or more of perlite particles, vermiculite particles, rubber particles and silica gel particles. The elastic powder 211 may include one or more of perlite powder, vermiculite powder, rubber powder and silica gel powder. Whether there is a gap between particles or between powder particles and powder particles, when the sound passes through the particle layer or powder layer, the sound wave will bypass the particle or powder and propagate in the channel formed by the above-mentioned gap connection In the process of sound wave propagation, its energy is absorbed by powder or particles, and powder or particles convert the ability of sound wave into one or more of potential energy, kinetic energy or thermal energy. Due to the large number of particles and powders, there are many channels through which the sound waves can be transmitted, so that the sound waves can fully contact the particles, which is conducive to increasing the attenuation efficiency of sound wave energy, thereby effectively reducing the transmission of noise. There is mutual extrusion and deformation between the elastic particles and the elastic powder 211, so that the elastic particles and the powder are squeezed and bonded to the housing 151, so that the elastic powder 211 and the particles are closely attached to the housing 151. When the housing 151 When the electric structural assembly and the compression structural assembly drive the housing 151 to vibrate, the resistance that the driving housing 151 needs to overcome to generate vibration increases, increasing the damping of the vibration of the housing 151, which can reduce the vibration frequency of the compressor 160; at the same time , the vibration of the shell 151 is transmitted through the elastic particles and powder in contact with it, and the vibration will drive the particles and powder to vibrate during the transmission process between the particles or between the powders, so that the particles and the powder are deformed, so that the particles and the powder Friction occurs between the particles, and even the particles and powders are displaced, so that the energy of vibration is converted into kinetic energy, potential energy (including elastic potential energy) and thermal energy, thereby effectively attenuating the energy of vibration, thereby reducing the energy generated by vibration transmission. noise.
参照表2和图7,吸音层和/或隔音层包括橡胶粉末的数据表和数据曲线图。其中,①表示裸机时室外机的噪音大小;②表示吸音层和/或隔音层包括橡胶粉末时的室外机的噪音大小,图7为与表2对应的室外机噪音曲线对比图。特别的,考虑到变频空调室外机噪音一般制热噪音比制冷噪音大,故本次对比数据为制热噪音。测试工况在半消声器室,室外机在半消声室室外侧、室内机在半消声室室内侧,测试的工况为室外侧3℃、室内侧20℃。Referring to Table 2 and FIG. 7, the sound-absorbing layer and/or sound-insulating layer includes a data table and a data graph of rubber powder. Among them, ① indicates the noise level of the outdoor unit when it is bare metal; ② indicates the noise level of the outdoor unit when the sound-absorbing layer and/or sound-insulating layer includes rubber powder. Figure 7 is a comparison chart of the noise curve of the outdoor unit corresponding to Table 2. In particular, considering the noise of the outdoor unit of the inverter air conditioner, the heating noise is generally greater than the cooling noise, so this comparison data is the heating noise. The test condition is in the semi-anechoic chamber, the outdoor unit is outside the semi-anechoic chamber, and the indoor unit is inside the semi-anechoic chamber. The test conditions are 3°C outdoor and 20°C indoor.
表2吸音层和/或隔音层包括橡胶粉末Table 2 Sound-absorbing layer and/or sound-insulating layer including rubber powder
进一步地,在上述实施例的基础上,所述隔音层和/或所述吸音层包括发泡材料。Further, on the basis of the above embodiments, the sound-insulating layer and/or the sound-absorbing layer include foam materials.
具体地,本实施例中,隔音层和吸音层均可以为发泡材料,当然也可其中之一为发泡材料。发泡材料可以与弹性粉末211组合,也可以与弹性颗粒组合。发泡材料、弹性颗粒和弹性粉末211之间可单独设置。也可以混合设置,即在发泡材料发泡过程中,将适量的弹性粉末211和弹性颗粒添加至其中,使得发泡材料中包含有弹性粉末211和弹性颗粒,使得形成后的发泡材料既具有吸音的功能,又可起到隔音的作用。Specifically, in this embodiment, both the sound-insulating layer and the sound-absorbing layer may be foam materials, and of course one of them may also be foam material. The foam material can be combined with elastic powder 211 or elastic particles. The foam material, the elastic particles and the elastic powder 211 can be arranged separately. It is also possible to mix and set, that is, during the foaming process of the foaming material, an appropriate amount of elastic powder 211 and elastic particles are added thereto, so that the elastic powder 211 and elastic particles are contained in the foaming material, so that the formed foaming material is both It has the function of sound absorption and can also play the role of sound insulation.
本实施例中的发泡材料由异氰酸酯和聚醚为主要原料,在发泡剂、催化剂、阻燃剂等多种助剂的作用下,通过专用设备混合,经高压喷涂现场发泡而成的高分子聚合物。聚氨酯泡有软泡和硬泡两种,本实施例中为软泡,软泡为开孔结构。发泡材料可以粘附在压缩机160的壳体151表面,与壳体151紧密的固定在一起。同时,发泡材料包裹压缩机160后,压缩机160与发泡材料形成一个整体,可方便的移动、安装和拆卸。The foaming material in this example is made of isocyanate and polyether as the main raw materials. Under the action of various additives such as foaming agent, catalyst, and flame retardant, it is mixed by special equipment and foamed on-site by high-pressure spraying. high molecular weight polymer. There are two kinds of polyurethane foams: soft foam and hard foam. In this embodiment, it is soft foam, and the soft foam has an open-cell structure. The foam material can be adhered to the surface of the casing 151 of the compressor 160 and tightly fixed with the casing 151 . At the same time, after the foam material wraps the compressor 160, the compressor 160 and the foam material form an integral body, which can be moved, installed and disassembled conveniently.
发泡材料本身柔软具有弹性,可以将压缩机160振动的能量转换为泡材的弹性势能;另外,发泡材料具有开孔结构,压缩机160的振动将沿着开孔结构的延伸方向传递,在振动传递过程中,孔壁通过反复的弹性变形和恢复原状,不断消耗振动的能量,同时与壳体151接触的发泡材料在减振过程中会有一定程度的振动,从而将压缩机160的振动的能量转换为动能、势能或热能中的一种或多种;同时,发泡材料内含的弹性粉末211和弹性颗粒也反复的弹性变形和恢复,将振动的能量转换为势能、热能或动能中的一种或多种,不断消耗振动的能量以使振动不断的被削弱;同理,由于压缩机160壳体151的振动、发泡材料的振动所产生的声音,在音波传递的过程中,其能量也将被转换为热能或势能,使得可传递出声音的音量小。The foam material itself is soft and elastic, and can convert the vibration energy of the compressor 160 into the elastic potential energy of the foam material; in addition, the foam material has an open cell structure, and the vibration of the compressor 160 will be transmitted along the extension direction of the open cell structure. During the vibration transmission process, the hole wall continuously consumes vibration energy through repeated elastic deformation and restoration, and at the same time, the foam material in contact with the shell 151 will vibrate to a certain extent during the vibration damping process, so that the compressor 160 The energy of vibration is converted into one or more of kinetic energy, potential energy or thermal energy; at the same time, the elastic powder 211 and elastic particles contained in the foam material are also elastically deformed and restored repeatedly, and the energy of vibration is converted into potential energy and thermal energy. Or one or more of the kinetic energy, the energy of the vibration is constantly consumed so that the vibration is constantly weakened; in the same way, due to the vibration of the compressor 160 shell 151 and the sound generated by the vibration of the foam material, the sound wave transmission In the process, its energy will also be converted into heat energy or potential energy, so that the volume of the sound that can be transmitted is small.
参照表3和图8,吸音层和/或隔音层包括发泡材料的数据表和数据曲线图。其中,①表示裸机时室外机的噪音大小;③表示吸音层和/或隔音层包括发泡材料时的室外机的噪音大小;⑤表示吸音层和/或隔音层包括发泡材料和橡胶粉末时的室外机的噪音大小;图8为与表3对应的室外机噪音曲线对比图。Referring to Table 3 and FIG. 8, the sound-absorbing layer and/or the sound-insulating layer include data tables and data graphs of foam materials. Among them, ① indicates the noise level of the outdoor unit when it is bare; ③ indicates the noise level of the outdoor unit when the sound-absorbing layer and/or sound-insulating layer includes foam materials; ⑤ indicates when the sound-absorbing layer and/or sound-insulating layer includes foam materials and rubber powder The noise level of the outdoor unit; Figure 8 is a comparison chart of the noise curve of the outdoor unit corresponding to Table 3.
表3吸音层和/或隔音层包括发泡材料或者发泡材料与橡胶粉末Table 3 Sound-absorbing layer and/or sound-insulating layer includes foam material or foam material and rubber powder
进一步地,在上述实施例的基础上,所述吸音层和/或所述隔音层包括流体袋。Further, on the basis of the above embodiments, the sound-absorbing layer and/or the sound-insulating layer includes a fluid bag.
具体地,本实施例中,流体袋可单独的作为吸音层和/或隔音层,此时流体袋将压缩机160的壳体151包裹。流体袋也可以与弹性粉末211和弹性颗粒结合,可将流体袋设置在弹性粉末211和/或颗粒层远离壳体151的一侧,也可设置在弹性粉末211和/或颗粒层之间。流体袋由柔性的包裹层和包裹层内部的流体所构成,如:塑料袋内容置液体和气体等,流体袋在包裹壳体151时,塑料袋与壳体151贴合。流体可以为气体,当然以液体为优,液体可以为溶液。在另一些实施例中,流体袋还可以与发泡材料等组合对压缩机160进行减振降噪。Specifically, in this embodiment, the fluid bag can be used alone as a sound-absorbing layer and/or a sound-insulating layer, and at this time, the fluid bag wraps the casing 151 of the compressor 160 . The fluid bag can also be combined with the elastic powder 211 and the elastic particles, and the fluid bag can be arranged on the side of the elastic powder 211 and/or the particle layer away from the housing 151, or between the elastic powder 211 and/or the particle layer. The fluid bag is composed of a flexible wrapping layer and the fluid inside the wrapping layer. For example, liquid and gas are contained in the plastic bag. When the fluid bag wraps the casing 151 , the plastic bag is attached to the casing 151 . The fluid can be a gas, and of course a liquid is preferred, and the liquid can be a solution. In some other embodiments, the fluid bag can also be combined with foam materials to reduce vibration and noise of the compressor 160 .
壳体151与包裹层接触,包裹层将壳体151的振动传递至包裹层内的流体,流体在压缩机160振动作用下发生变形、振动或者流动。流体的变形可吸压缩机160收振动的能量和由于振动产生声音的音波的能量,流体的变形包括流体被压缩或者流体分子在受力时的避让,此时,振动的能量和声音的能量被转换为势能;流体的振动或流动将压缩机160振动的能量和由于振动产生声音的音波的能量转换为流体的动能,流体在运动过程中,将动能转换为热能释放。The shell 151 is in contact with the wrapping layer, and the wrapping layer transmits the vibration of the shell 151 to the fluid in the wrapping layer, and the fluid deforms, vibrates or flows under the vibration of the compressor 160 . The deformation of the fluid can absorb the vibration energy of the compressor 160 and the sound wave energy of the sound generated by the vibration. The deformation of the fluid includes the compression of the fluid or the avoidance of the fluid molecules when they are stressed. At this time, the energy of the vibration and the energy of the sound are absorbed. Converted into potential energy; the vibration or flow of the fluid converts the vibration energy of the compressor 160 and the energy of the sound waves generated by the vibration into the kinetic energy of the fluid, and the fluid converts the kinetic energy into heat energy and releases it during the movement.
参照表4和图9,吸音层和/或隔音层包括流体袋的数据表和数据曲线图。其中,①表示裸机时室外机的噪音大小;④表示吸音层和/或隔音层包括水袋时的室外机的噪音大小;⑥表示吸音层和/或隔音层包括水袋和橡胶粉末时的室外机的噪音大小;图8为与表3对应的室外机噪音曲线对比图。Referring to Table 4 and Figure 9, the sound-absorbing layer and/or the sound-insulating layer includes a data table and a data graph of the fluid bag. Among them, ① indicates the noise level of the outdoor unit when it is bare metal; ④ indicates the noise level of the outdoor unit when the sound-absorbing layer and/or sound-insulating layer includes water bags; ⑥ indicates the outdoor unit when the sound-absorbing layer and/or sound-insulating layer includes water bags and rubber powder The noise level of the outdoor unit; Figure 8 is a comparison chart of the noise curve of the outdoor unit corresponding to Table 3.
表4吸音层和/或隔音层包括水袋或者水袋与橡胶粉末Table 4 Sound-absorbing layer and/or sound-insulating layer including water bag or water bag and rubber powder
进一步地,在上述实施例的基础上,所述吸音层和/或所述隔音层包括胶状弹性体。Further, on the basis of the above-mentioned embodiments, the sound-absorbing layer and/or the sound-insulating layer include gel elastic body.
具体地,本实施例中,胶状弹性体可以为面粉团、橡胶泥、果冻体、硅胶、硅橡胶(硅胶材料和橡胶材料的混合物)中的一种或多种。当然,胶状弹性体也可以和弹性粉末211和/或弹性颗粒组合使用,其组合方式有多种,弹性粉末211和/或弹性颗粒可设置在胶状弹性体外部,也可以设置在胶状弹性体的内部。当弹性粉末211和/或弹性颗粒可设置在胶状弹性体内部时,在胶状弹性体成型的过程中,将弹性粉末211和/或弹性颗粒添加至其中,当胶状弹性体成型固化后,弹性粉末211和/或弹性颗粒被包裹其中。当然,在一些实施例中,胶状弹性体还可以与发泡材料混合使用,发泡材料在发泡过程中添加胶状弹性体的原材料,在发泡材料成型的过程中,胶状弹性体也成型凝固。Specifically, in this embodiment, the colloidal elastic body may be one or more of flour dough, rubber clay, jelly body, silica gel, and silicone rubber (a mixture of silica gel material and rubber material). Of course, the colloidal elastic body can also be used in combination with the elastic powder 211 and/or elastic granules, and there are various combinations. The interior of the elastomer. When the elastic powder 211 and/or elastic particles can be arranged inside the colloidal elastomer, during the molding process of the colloidal elastomer, the elastic powder 211 and/or elastic granules are added thereinto, and when the colloidal elastomer is molded and solidified , the elastic powder 211 and/or elastic particles are encapsulated therein. Of course, in some embodiments, the colloidal elastomer can also be mixed with the foaming material. The raw material of the colloidal elastomer is added to the foaming material during the foaming process. In the process of molding the foaming material, the colloidal elastomer It is also molded and solidified.
本实施例中,胶状弹性体在压缩机160振动作用下发生变形或者振动。胶状弹性体的变形可吸压缩机160收振动的能量和由于压缩机160振动产生声音的音波的能量,胶状弹性体的变形包括胶状弹性体被压缩或者胶状弹性体分子在受力时的避让,此时,振动的能量和声音的能量被转换为势能;胶状弹性体的振动将压缩机160振动的能量和由于振动产生声音的音波的能量转换为胶状弹性体振动的动能,胶状弹性体在振动过程中,将动能转换为热能释放。In this embodiment, the colloidal elastic body deforms or vibrates under the vibration of the compressor 160 . The deformation of the colloidal elastic body can absorb the energy of the vibration of the compressor 160 and the energy of the sound wave due to the vibration of the compressor 160. The deformation of the colloidal elastic body includes that the colloidal elastic body is compressed or the colloidal elastic body molecules are under force. When avoiding, at this time, the energy of vibration and the energy of sound are converted into potential energy; the vibration of the colloidal elastic body converts the energy of the vibration of the compressor 160 and the energy of the sound wave due to vibration to the kinetic energy of the vibration of the colloidal elastic body , the colloidal elastomer converts kinetic energy into heat energy and releases it during vibration.
参照表5和图10,吸音层和/或隔音层包括胶状弹性体的数据表和数据曲线图。其中,①表示裸机时室外机的噪音大小;⑦表示吸音层和/或隔音层包括硅胶时的室外机的噪音大小;⑨表示吸音层和/或隔音层包括硅胶和橡胶粉末时的室外机的噪音大小。图10为与表4对应的室外机噪音曲线对比图。Referring to Table 5 and FIG. 10 , the sound-absorbing layer and/or the sound-insulating layer include data tables and data graphs of colloidal elastomers. Among them, ① indicates the noise level of the outdoor unit when it is bare metal; ⑦ indicates the noise level of the outdoor unit when the sound-absorbing layer and/or sound-insulating layer includes silica gel; ⑨ indicates the noise level of the outdoor unit when the sound-absorbing layer and/or sound-insulating layer includes silica gel and rubber powder Noise level. Figure 10 is a comparison chart of outdoor unit noise curves corresponding to Table 4.
表5吸音层和/或隔音层包括硅胶或者硅胶与橡胶粉末Table 5 Sound-absorbing layer and/or sound-insulating layer including silica gel or silica gel and rubber powder
进一步地,在上述实施例的基础上,所述吸音层和/或所述隔音层包括降噪载体,所述降噪载体具有若干独立的收容空间,每一收容空间内收容有降噪颗粒、降噪粉末以及降噪流体中的一种或多种。Further, on the basis of the above-mentioned embodiments, the sound-absorbing layer and/or the sound-insulating layer includes a noise-reducing carrier, and the noise-reducing carrier has several independent storage spaces, and each storage space contains noise-reducing particles, One or more of noise-reducing powder and noise-reducing fluid.
具体地,本实施例中,降噪载体为棉毛织物,所述降噪载体内设置有若干隔离件,以将所述降噪载体分割成若干的独立空间。每一收容空间内设置有填充物,填充物包括上述的降噪颗粒、降噪粉末以及降噪流体中的一种或多种。降噪颗粒可以为珍珠岩颗粒、蛭石颗粒、橡胶颗粒以及硅胶颗粒中的一种或多种;降噪粉末可以为珍珠岩粉末、蛭石粉末、橡胶粉末以及硅胶粉末中的一种或多种。Specifically, in this embodiment, the noise reduction carrier is cotton wool fabric, and several spacers are arranged inside the noise reduction carrier to divide the noise reduction carrier into several independent spaces. Fillers are provided in each containing space, and the fillers include one or more of the aforementioned noise-reducing particles, noise-reducing powders, and noise-reducing fluids. Noise reduction particles can be one or more of perlite particles, vermiculite particles, rubber particles and silica gel particles; noise reduction powder can be one or more of perlite powder, vermiculite powder, rubber powder and silica gel powder kind.
本实施例中,隔离件可以包括横向件和纵向件,横向件和纵向件交错设置,将降噪载体分割成若干的小的相互独立的独立空间。每个相互独立的空间内均放置有填充物,并且在放置完填充物后,留有一定间隙,使得独立空间内的填充物可以小范围移动,以使填充物在独立空间内均匀设置。可使得独立空间内的填充物可更好的消声。本实施例中,通过将隔离件分割成若干的独立空间,使得填充物的排布和布局更加多元化,有利于针对不同的位置,填充不同材质的填充物以使降噪效果达到最佳;当然,如果在每一独立空间内设置的填充物相同,那么可使得空调器包裹层210对压缩机160的降噪更加均匀,从而达到较好的降噪效果。In this embodiment, the spacer may include a horizontal piece and a vertical piece, and the horizontal piece and the vertical piece are alternately arranged to divide the noise reduction carrier into several small independent independent spaces. Fillers are placed in each independent space, and after placing the fillers, a certain gap is left, so that the fillers in the independent spaces can move in a small range, so that the fillers are evenly arranged in the independent spaces. It can make the filling in the independent space better attenuate the sound. In this embodiment, by dividing the spacer into several independent spaces, the arrangement and layout of the fillings are more diversified, which is conducive to filling different positions with fillings of different materials to achieve the best noise reduction effect; Of course, if the fillers provided in each independent space are the same, the noise reduction of the compressor 160 by the wrapping layer 210 of the air conditioner can be made more uniform, thereby achieving a better noise reduction effect.
进一步地,在上述实施例的基础上,所述室外机还包括安装柱,所述安装柱与所述机箱110的底部连接。所述壳体151上设置有安装板,所述压缩机160通过所述安装板悬挂设置于所述安装柱上。Further, on the basis of the above embodiments, the outdoor unit further includes a mounting column, and the mounting column is connected to the bottom of the cabinet 110 . The casing 151 is provided with a mounting plate, and the compressor 160 is suspended on the mounting column through the mounting plate.
安装板为三角板,三角板的中间位置开设有安装孔,壳体151穿过安装孔,且与安装孔周边的安装板固定连接,具体的可以通过焊接的方式来固定。壳体151为圆柱形壳体151,壳体151远离机箱110底部的一端开设有压缩机160出气口,为了压缩机160便于接入冷媒循环系统,将开设有压缩机160出气口的一端设置在机箱110的开口处。安装板与壳体151开设有压缩机160出气口的一端连接。沿机箱110的高度方向,对应三角板的三个角设置有三根安装柱,安装柱的一端与机箱110的底部固定连接,另一端与安装板的角连接。安装柱与安装板的连接方式可以为焊接、卡扣等连接方式,优选的为螺纹连接,使得安装板与安装柱的安装与拆卸非常方便。The mounting plate is a triangular plate, and a mounting hole is opened in the middle of the triangular plate. The housing 151 passes through the mounting hole and is fixedly connected with the mounting plate around the mounting hole. Specifically, it can be fixed by welding. The casing 151 is a cylindrical casing 151, and the end of the casing 151 far away from the bottom of the chassis 110 is provided with an air outlet of the compressor 160. The opening of the chassis 110. The mounting plate is connected with one end of the casing 151 provided with the air outlet of the compressor 160 . Along the height direction of the case 110, three mounting posts are provided corresponding to the three corners of the triangular plate. One end of the mounting post is fixedly connected to the bottom of the case 110, and the other end is connected to the corner of the mounting plate. The connection mode between the mounting column and the mounting plate can be welding, buckling, etc., preferably screw connection, so that the installation and disassembly of the mounting plate and the mounting column are very convenient.
上述实施例中的安装柱为硬质弹性件。硬质弹性件可以为硬质橡胶、硬质塑料等;也可以为在金属柱上套设弹性材质,如套设橡胶套、棉毛织物等弹性阻尼材料。本实施例中,通过将安装柱设置为硬质弹性件,使得振动在通过安装柱时,振动可以被更多的被吸收和被阻隔,从而有利于减少噪音的产生和传播。The mounting column in the above embodiment is a hard elastic member. The hard elastic member can be hard rubber, hard plastic, etc.; it can also be a metal column sheathed with elastic materials, such as elastic damping materials such as rubber sleeves and cotton wool fabrics. In this embodiment, by setting the mounting post as a hard elastic member, when the vibration passes through the mounting post, the vibration can be more absorbed and blocked, thereby reducing the generation and transmission of noise.
本实施例中,本实施例中,通过将压缩机160设置到增加的安装柱上,使得压缩机160这一振源的振动需要依次经过压缩机160壳体151、安装板、安装柱、机箱110,然后才传递出去,使得压缩机160的振动得到逐级递减,有利于减少振动的传播,进而有利于减少噪音的产生和传播,另外,通过安装板和安装柱的连接设置在机箱110的开口处,使得压缩机160和机箱110之间的安装和拆卸非常方便。In this embodiment, in this embodiment, by setting the compressor 160 on the increased mounting column, the vibration of the vibration source of the compressor 160 needs to pass through the casing 151 of the compressor 160, the mounting plate, the mounting column, and the chassis in sequence. 110, and then transmitted out, so that the vibration of the compressor 160 is reduced step by step, which is conducive to reducing the transmission of vibration, thereby reducing the generation and transmission of noise. In addition, through the connection between the mounting plate and the mounting column, the The opening makes the installation and disassembly between the compressor 160 and the casing 110 very convenient.
进一步地,在上述实施例的基础上,所述阻燃层包括有机阻燃层和/或无机阻燃层。无机阻燃层的材质可以为三氧化二锑(必须与有机阻燃材料协同使用)、氢氧化镁、氢氧化铝(可分别单独使用,量大时与树脂混合使用,且用量相当)、无机磷类(如,磷酸盐有磷酸铵、硝酸铵等)、硼类阻燃材料(水合硼酸锌)、金属卤化物(如,卤化锑类)中的一种或多种。有机阻燃层的材质可以为有机卤化物(主要为溴化物,如:十溴联苯酸(DBDPO)、四溴双酚A(TBBPA)、溴化聚苯乙烯(BPS)等)、有机磷化物(可分为无机磷合卤代磷两类,无卤磷主要为磷酸类如三苯(TPP)等)、氮系(如,三聚氮氨等)中的一种或者多种。Further, on the basis of the above embodiments, the flame retardant layer includes an organic flame retardant layer and/or an inorganic flame retardant layer. The material of the inorganic flame retardant layer can be antimony trioxide (must be used in conjunction with organic flame retardant materials), magnesium hydroxide, aluminum hydroxide (can be used alone, and mixed with resin when the amount is large, and the amount is equivalent), inorganic One or more of phosphorus (eg, phosphates include ammonium phosphate, ammonium nitrate, etc.), boron-based flame-retardant materials (zinc borate hydrate), and metal halides (eg, antimony halides). The material of the organic flame retardant layer can be organic halides (mainly bromides, such as: decabromodiphenyl acid (DBDPO), tetrabromobisphenol A (TBBPA), brominated polystyrene (BPS), etc.), organic phosphorus Compounds (which can be divided into two types: inorganic phosphorus and halogenated phosphorus, and halogen-free phosphorus is mainly phosphoric acid such as triphenyl (TPP), etc.), one or more of nitrogen systems (such as tripolyammonia, etc.).
进一步地,在上述实施例的基础上,所述室外机还包括中隔板140,所述中隔板140安装在所述机箱110内。在所述压缩机160和所述机箱110的侧壁之间,以及所述压缩机160和所述中隔板140之间均填充有降噪材料。Further, on the basis of the above embodiments, the outdoor unit further includes a middle partition 140 installed in the casing 110 . Noise reduction materials are filled between the compressor 160 and the side wall of the cabinet 110 and between the compressor 160 and the middle partition 140 .
所述压缩机组件还包括出气管200,所述出气管200与所述压缩机160的出气口连通,所述包裹层210包裹所述出气管200。The compressor assembly further includes an air outlet pipe 200 , the air outlet pipe 200 communicates with the air outlet of the compressor 160 , and the wrapping layer 210 wraps the air outlet pipe 200 .
所述压缩机组件还包括气液分离器170,所述气液分离器170的出气口与所述压缩机160的进气口连通,所述包裹层210包裹所述气液分离器170。The compressor assembly further includes a gas-liquid separator 170 , the gas outlet of the gas-liquid separator 170 communicates with the inlet of the compressor 160 , and the wrapping layer 210 wraps the gas-liquid separator 170 .
所述压缩机组件还包括进气管190,所述进气管190与所述压缩机160的进气口连通,所述包裹层210包裹所述进气管190。The compressor assembly further includes an air intake pipe 190 , the air intake pipe 190 communicates with the air intake of the compressor 160 , and the wrapping layer 210 wraps the air intake pipe 190 .
所述压缩机组件还包括四通阀150,所述压缩机160的出气口与所述四通阀150连通,所述包裹层210包裹所述四通阀150。The compressor assembly further includes a four-way valve 150 , the air outlet of the compressor 160 communicates with the four-way valve 150 , and the wrapping layer 210 wraps the four-way valve 150 .
所述压缩机组件还包括节流阀180,所述节流阀180与所述四通阀150连通,所述包裹层210包裹所述节流阀180。The compressor assembly further includes a throttle valve 180 , the throttle valve 180 communicates with the four-way valve 150 , and the wrapping layer 210 wraps the throttle valve 180 .
具体地,本实施例中,降噪材料包括弹性粉末211、弹性颗粒、发泡材料、流体袋、胶状弹性体中的一种或多种。即在机箱110和中隔板140所围成的收容空间内,填满降噪材料,将压缩机160掩埋。当然,在一些实施例中,降噪材料可以将与压缩机160连接的四通阀150、气液分离器170、节流阀180,以及连接压缩机160四通阀150、气液分离器170和节流阀180的冷媒管均掩埋。Specifically, in this embodiment, the noise reduction material includes one or more of elastic powder 211 , elastic particles, foam material, fluid bag, and colloidal elastic body. That is, the noise reduction material is filled in the accommodation space surrounded by the case 110 and the middle partition 140 to bury the compressor 160 . Of course, in some embodiments, the noise reduction material can be the four-way valve 150 connected to the compressor 160, the gas-liquid separator 170, the throttle valve 180, and the four-way valve 150 connected to the compressor 160, the gas-liquid separator 170 And the refrigerant pipes of throttle valve 180 are all buried.
具体地,机箱110内设置有换热器120、中隔板140、压缩机160、气液分离器170、四通阀150以及节流阀180,其中,压缩机160的进气口通过进气管190与气液分离器170连通,压缩机160的出气口通过出气管200与四通阀150连通,气液分离器170的进气口与四通阀150连通,四通阀150通过冷媒管与换热器120连通。冷媒从压缩机160流出,经过四通阀150流入换热器120,冷媒流经换热器120后,经过节流阀180节流后,再经过四通阀150进入气液分离器170,冷媒从气液分离器170流出后经回气管流入压缩机160。Specifically, a heat exchanger 120, a middle partition 140, a compressor 160, a gas-liquid separator 170, a four-way valve 150, and a throttle valve 180 are arranged in the casing 110, wherein the air inlet of the compressor 160 passes through the air inlet pipe. 190 communicates with the gas-liquid separator 170, the air outlet of the compressor 160 communicates with the four-way valve 150 through the outlet pipe 200, the air inlet of the gas-liquid separator 170 communicates with the four-way valve 150, and the four-way valve 150 communicates with the four-way valve 150 through the refrigerant pipe. The heat exchanger 120 communicates. The refrigerant flows out from the compressor 160 and flows into the heat exchanger 120 through the four-way valve 150. After flowing out from the gas-liquid separator 170, it flows into the compressor 160 through the gas return pipe.
本实用新型还提出一种室外机,该室外机包括压缩机组件,该压缩机组件的具体结构参照上述实施例,由于本室外机采用了上述所有实施例的全部技术方案,因此同样具有上述实施例的技术方案所带来的所有有益效果,在此不再一一赘述。其中,所述压缩机组件安装在室外机的箱体内。该室外机包括机箱110、压缩机160以及包裹层210,所述压缩机160安装于所述机箱110内,所述包裹层210包裹在所述压缩机160的壳体151上;所述包裹层210包括吸音层、隔音层以及阻燃层;所述吸音层、隔音层依次覆盖在所述壳体151的表面,所述吸音层与所述壳体151贴合,所述阻燃层覆盖在所述吸音层和/或隔音层上。The utility model also proposes an outdoor machine, which includes a compressor assembly. The specific structure of the compressor assembly refers to the above-mentioned embodiments. Since this outdoor machine adopts all the technical solutions of all the above-mentioned embodiments, it also has the above-mentioned implementation. All the beneficial effects brought by the technical solution of the example are not repeated here. Wherein, the compressor assembly is installed in the casing of the outdoor unit. The outdoor machine includes a casing 110, a compressor 160 and a wrapping layer 210, the compressor 160 is installed in the casing 110, and the wrapping layer 210 is wrapped on the casing 151 of the compressor 160; the wrapping layer 210 includes a sound-absorbing layer, a sound-insulating layer, and a flame-retardant layer; the sound-absorbing layer and the sound-insulating layer are sequentially covered on the surface of the housing 151, the sound-absorbing layer is bonded to the housing 151, and the flame-retardant layer is covered on the On the sound-absorbing layer and/or the sound-insulating layer.
本实用新型还提出一种空调器,该空调器包括压缩机组件,该压缩机组件的具体结构参照上述实施例,由于本室外机采用了上述所有实施例的全部技术方案,因此同样具有上述实施例的技术方案所带来的所有有益效果,在此不再一一赘述。其中,空调器为壁挂分体空调、落地分体空调或者移动空调等。The utility model also proposes an air conditioner, the air conditioner includes a compressor assembly, the specific structure of the compressor assembly refers to the above-mentioned embodiments, since this outdoor unit adopts all the technical solutions of all the above-mentioned embodiments, it also has the above-mentioned implementation All the beneficial effects brought by the technical solution of the example will not be repeated here. Wherein, the air conditioner is a wall-mounted split air conditioner, a floor split air conditioner, or a mobile air conditioner.
应当说明的是,本实用新型的各个实施例的技术方案可以相互结合,但是必须是以本领域的技术人员能够实现为基础,当技术方案的结合出现相互矛盾或无法实现时应当认为这种技术方案的结合不存在,也不在本实用新型要求的保护范围之内。It should be noted that the technical solutions of the various embodiments of the present invention can be combined with each other, but it must be based on the realization of those skilled in the art. When the combination of technical solutions is contradictory or cannot be realized, it should be regarded as The combination of schemes does not exist, nor is it within the scope of protection required by the utility model.
以上所述仅为本实用新型的优选实施例,并非因此限制本实用新型的专利范围,凡是利用本实用新型说明书及附图内容所作的等效结构变换,或直接或间接运用在其他相关的技术领域,均同理包括在本实用新型的专利保护范围内。The above are only preferred embodiments of the present utility model, and are not therefore limiting the patent scope of the present utility model. All equivalent structural transformations made by using the utility model specification and accompanying drawings are directly or indirectly used in other related technologies. Fields are all included in the scope of patent protection of the utility model in the same way.
Claims (11)
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| CN201521116838.3U CN205448074U (en) | 2015-12-25 | 2015-12-25 | Compressor unit spare, off -premises station and air conditioner |
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Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN105546677A (en) * | 2015-12-25 | 2016-05-04 | 广东美的制冷设备有限公司 | Compressor assembly, outdoor unit and air conditioner |
| CN119554258A (en) * | 2024-12-04 | 2025-03-04 | 广州德脉医疗器械有限公司 | A silent compressor |
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2015
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Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN105546677A (en) * | 2015-12-25 | 2016-05-04 | 广东美的制冷设备有限公司 | Compressor assembly, outdoor unit and air conditioner |
| CN105546677B (en) * | 2015-12-25 | 2020-03-06 | 广东美的制冷设备有限公司 | Compressor assembly, outdoor unit and air conditioner |
| CN119554258A (en) * | 2024-12-04 | 2025-03-04 | 广州德脉医疗器械有限公司 | A silent compressor |
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