CN105540399A - Escalator safety device based on ultrasonic distance measurement and using method - Google Patents

Escalator safety device based on ultrasonic distance measurement and using method Download PDF

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CN105540399A
CN105540399A CN201510956815.1A CN201510956815A CN105540399A CN 105540399 A CN105540399 A CN 105540399A CN 201510956815 A CN201510956815 A CN 201510956815A CN 105540399 A CN105540399 A CN 105540399A
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pedal
ultrasonic
distance measuring
ultrasonic distance
micro controller
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CN105540399B (en
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洪榛
谢涛琪
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Zhejiang University of Technology ZJUT
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Zhejiang Sci Tech University ZSTU
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B66HOISTING; LIFTING; HAULING
    • B66BELEVATORS; ESCALATORS OR MOVING WALKWAYS
    • B66B29/00Safety devices of escalators or moving walkways
    • B66B29/005Applications of security monitors
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B66HOISTING; LIFTING; HAULING
    • B66BELEVATORS; ESCALATORS OR MOVING WALKWAYS
    • B66B25/00Control of escalators or moving walkways

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  • Measurement Of Velocity Or Position Using Acoustic Or Ultrasonic Waves (AREA)
  • Rehabilitation Tools (AREA)
  • Indicating And Signalling Devices For Elevators (AREA)

Abstract

The invention relates to an escalator safety device based on ultrasonic distance measurement and a using method and belongs to the technical field of escalators. According to the escalator safety device based on ultrasonic distance measurement and the using method, the distance between a pedal and the bottom of an escalator shaft is measured in real time through ultrasonic distance measurement modules which are installed on the portion, located at an entrance of an escalator, of the downward-facing side of the pedal and the portion, at an exit of the escalator, of the downward-facing side of the pedal, and a real-time measurement result is fed back to a single-chip microcomputer; the single-chip microcomputer judges whether the pedal is in a closed state or in an open state in time according to the comparison of real-time measurement data and initial data; if the pedal is in the open state, a motor connected with the pedal is controlled to stop in time, so that the escalator is made to stop operating, and accordingly accidents are prevented.

Description

一种基于超声波测距的扶手电梯安全装置及使用方法An escalator safety device based on ultrasonic distance measurement and its application method

技术领域 technical field

本发明涉及一种基于超声波测距的扶手电梯安全装置及使用方法,属于电梯技术领域。 The invention relates to an escalator safety device and a using method based on ultrasonic distance measurement, belonging to the technical field of elevators.

背景技术 Background technique

目前,台阶式自动扶手电梯在各大商场、大型超市、地铁等各种大型公众场合广泛安装。随着自动扶手电梯的广泛应用,安全问题日益凸显,扶手电梯“吃人”的报道也屡见不鲜。其中有一部分原因是电梯使用者使用不当,但也有一部分原因是电梯本身设计存在安全隐患。 At present, step-type escalators are widely installed in various large public places such as shopping malls, large supermarkets, and subways. With the widespread use of escalators, safety issues have become increasingly prominent, and reports of escalators "eating people" are not uncommon. Part of the reason is improper use by elevator users, but part of the reason is that there are safety hazards in the design of the elevator itself.

现有超声波技术应用广泛,且成本低。在不破坏媒质特性的情况下实现非接触性测量,环境适应能力强,可实现在线测量。这种优势使得超声波测距技术能够运用于多种场合,并得到理想的效果。 Existing ultrasonic technology is widely used and low in cost. It realizes non-contact measurement without destroying the characteristics of the medium, has strong environmental adaptability, and can realize online measurement. This advantage enables the ultrasonic distance measurement technology to be used in many occasions and achieve ideal results.

发明内容 Contents of the invention

基于现实生活的需要,本发明结合超声波测距技术发明了一种扶手电梯的安全装置,保证了扶手电梯的安全运行。 Based on the needs of real life, the present invention combines the ultrasonic ranging technology to invent a safety device for the escalator, which ensures the safe operation of the escalator.

为了实现上述目的,本发明所采用的技术方案为: In order to achieve the above object, the technical solution adopted in the present invention is:

一种基于超声波测距的扶手电梯安全装置,包括超声波测距模块,超声波测距模块分别安装于电梯入口处踏板的朝下面和出口处踏板的朝下面,超声波测距模块用于测量踏板至电梯井底部的距离;所述超声波测距模块与单片机相连,将测量数据传输给单片机;电源模块分别给超声波测距模块和单片机供电;单片机将接收到来自超声波测距模块的测量数据与初始测量数据进行对比分析,判断踏板的开闭状态,并向与之相连的电动机发出指令,控制电动机的运转。 An escalator safety device based on ultrasonic distance measurement, including an ultrasonic distance measurement module, the ultrasonic distance measurement module is respectively installed on the elevator entrance pedal facing downward and the exit pedal downward, and the ultrasonic distance measuring module is used to measure the distance between the pedal and the elevator. The distance at the bottom of the well; the ultrasonic ranging module is connected with the single-chip microcomputer, and the measurement data is transmitted to the single-chip microcomputer; the power module supplies power to the ultrasonic ranging module and the single-chip microcomputer respectively; the single-chip computer will receive the measurement data and initial measurement data from the ultrasonic ranging module Carry out comparative analysis, judge the opening and closing state of the pedal, and issue instructions to the motor connected to it to control the operation of the motor.

对上述方案进一步完善: To further improve the above scheme:

所述每个踏板上均安装五个超声波测距模块,分别位于踏板的四角和中心。 Five ultrasonic ranging modules are installed on each pedal, which are respectively located at the four corners and the center of the pedal.

所述超声波测距模块采用HC-SR04型的超声波测距模块。 The ultrasonic ranging module adopts a HC-SR04 type ultrasonic ranging module.

所述单片机采用STM32F103芯片。 The single chip microcomputer adopts STM32F103 chip.

所述电源模块将220V交流电转换成5V直流电。 The power module converts 220V alternating current into 5V direct current.

本发明还提供一种基于超声波测距的扶手电梯安全装置使用方法,该方法包括以下步骤: The present invention also provides a method for using an escalator safety device based on ultrasonic ranging, the method comprising the following steps:

步骤1)单片机中预先设定踏板到电梯井底部的初始距离; Step 1) The initial distance from the pedal to the bottom of the elevator shaft is preset in the microcontroller;

步骤2)在电梯入口处踏板和出口处踏板的底部分别安装向下发射的五个超声波测距模块,分别位于踏板的四角和中心位置; Step 2) Install five downward-emitting ultrasonic ranging modules on the bottom of the elevator entrance and exit pedals, respectively located at the four corners and the center of the pedals;

步骤3)将超声波测距模块分别通过串口与单片机连接,并由电源模块给超声波测距模块和单片机供电,单片机另一端连接电梯的电动机; Step 3) Connect the ultrasonic ranging module to the single-chip microcomputer through the serial port, and the power supply module supplies power to the ultrasonic ranging module and the single-chip microcomputer, and the other end of the single-chip microcomputer is connected to the motor of the elevator;

步骤4)超声波测距模块的发射端发射8个40KHz的方波,超声波在空气中传播,途中碰到障碍物就立即返回来,超声波测距模块的接收端接收到反射波后输出高电平,高电平持续时间就是超声波发射到返回的时间,通过计算得出踏板到电梯井底部的距离; Step 4) The transmitting end of the ultrasonic distance measuring module emits 8 square waves of 40KHz. The ultrasonic wave propagates in the air and returns immediately when encountering an obstacle on the way. The receiving end of the ultrasonic ranging module outputs a high level after receiving the reflected wave , the duration of the high level is the time from the ultrasonic emission to the return, and the distance from the pedal to the bottom of the elevator shaft is obtained by calculation;

步骤5)超声波测距模块通过串口通信方式将信息传至单片机,单片机通过计算以取平均值的方式得出较为准确的距离,并将测得的距离与初始距离做对比、分析,通过模糊算法判断踏板是否打开; Step 5) The ultrasonic ranging module transmits the information to the single-chip microcomputer through serial communication. The single-chip microcomputer obtains a more accurate distance by calculating the average value, compares and analyzes the measured distance with the initial distance, and uses the fuzzy algorithm Determine whether the pedal is open;

步骤6)若单片机判断踏板为打开状态,则向电动机发出关闭指令,电动机关闭,使扶手电梯停止运转;若单片机判断踏板为关闭状态,则不向电动机发出指令,电梯正常运转。 Step 6) If the single-chip microcomputer judges that the pedal is in the open state, it sends a closing command to the motor, and the motor is turned off, so that the escalator stops running; if the single-chip microcomputer judges that the pedal is in the closed state, it does not send a command to the motor, and the elevator runs normally.

本发明利用超声波测距技术对电梯踏板与电梯井底的距离进行测量,使得单片机能够及时判断踏板的状态,控制自动扶手电梯的运转,从而预防事故的发生。 The invention uses the ultrasonic ranging technology to measure the distance between the elevator pedal and the bottom of the elevator shaft, so that the single-chip microcomputer can judge the state of the pedal in time and control the operation of the automatic escalator, thereby preventing the occurrence of accidents.

以下通过附图和具体实施方式对本发明做进一步阐述。 The present invention will be further elaborated below through the accompanying drawings and specific embodiments.

附图说明:Description of drawings:

图1为本发明结构原理框图。 Fig. 1 is a structural principle block diagram of the present invention.

具体实施方式:detailed description:

结合图1所示,一种基于超声波测距的扶手电梯安全装置,包括超声波测距模块,超声波测距模块分别安装于电梯入口处踏板的朝下面和出口处踏板的朝下面,超声波测距模块用于测量踏板至电梯井底的距离;超声波测距模块与单片机相连,将测量数据传输给单片机;电源模块分别给超声波测距模块和单片机供电;单片机将接收到来自超声波测距模块的测量数据与初始测量数据进行对比分析,若实时测量距离小于初始距离,则超声波测距模块连续测距三次,三次测量结果与前面所测量数据一致且均小于初始距离,则单片机判定踏板为开启状态,单片机向与之相连的电动机发出关闭指令,电梯停止运转。 As shown in Figure 1, an escalator safety device based on ultrasonic distance measurement includes an ultrasonic distance measurement module, the ultrasonic distance measurement module is respectively installed on the elevator entrance pedal facing downward and the exit pedal facing downward, the ultrasonic distance measuring module It is used to measure the distance from the pedal to the bottom of the elevator shaft; the ultrasonic ranging module is connected to the single-chip microcomputer, and the measurement data is transmitted to the single-chip microcomputer; the power supply module supplies power to the ultrasonic ranging module and the single-chip microcomputer respectively; the single-chip computer will receive the measurement data from the ultrasonic ranging module Compare and analyze with the initial measurement data. If the real-time measurement distance is less than the initial distance, the ultrasonic ranging module will measure the distance three times continuously. The three measurement results are consistent with the previous measurement data and are all less than the initial distance. Then the single-chip microcomputer determines that the pedal is on. Send a shutdown command to the motor connected to it, and the elevator stops running.

上述方案中的超声波测距模块通过串口与单片机通信实现数据的传输。由于超声波测距有一定的误差,为减少误差,本实施例在同一块踏板的四角和中心各设置一个向下发射超声波的超声波测距模块,用于测量踏板到电梯井底部的距离,将五个测量结果取平均值来减少误差。 The ultrasonic ranging module in the above scheme communicates with the single-chip microcomputer through the serial port to realize data transmission. Because the ultrasonic distance measurement has certain errors, in order to reduce the error, the four corners and the center of the same pedal are respectively provided with an ultrasonic distance measurement module that emits ultrasonic waves downwards to measure the distance from the pedal to the bottom of the elevator shaft. The measurement results are averaged to reduce errors.

为了尽可能使测量结果精确,本实施例选用HC-SR04型的超声波测距模块;单片机采用STM32F103芯片,该芯片具有13个通信接口,完全可以满足单片机与五个超声波测距模块之间的通信;电源模块将220V交流电转换成5V直流电。 In order to make the measurement results as accurate as possible, this embodiment selects the HC-SR04 type ultrasonic ranging module; the single-chip microcomputer adopts the STM32F103 chip, which has 13 communication interfaces, which can fully meet the communication requirements between the single-chip microcomputer and five ultrasonic ranging modules. ; The power module converts 220V AC into 5V DC.

基于上述方案的扶手电梯安全装置使用方法,包括以下步骤: The method for using the escalator safety device based on the above scheme comprises the following steps:

步骤1)单片机中预先设定踏板到电梯井底部的初始距离; Step 1) The initial distance from the pedal to the bottom of the elevator shaft is preset in the microcontroller;

步骤2)在电梯入口处踏板和出口处踏板的底部分别安装向下发射的五个超声波测距模块,分别位于踏板的四角和中心位置; Step 2) Install five downward-emitting ultrasonic ranging modules on the bottom of the elevator entrance and exit pedals, respectively located at the four corners and the center of the pedals;

步骤3)将超声波测距模块分别通过串口与单片机连接,并由电源模块给超声波测距模块和单片机供电,单片机另一端连接电梯的电动机; Step 3) Connect the ultrasonic ranging module to the single-chip microcomputer through the serial port, and the power supply module supplies power to the ultrasonic ranging module and the single-chip microcomputer, and the other end of the single-chip microcomputer is connected to the motor of the elevator;

步骤4)超声波测距模块的发射端发射8个40KHz的方波,超声波在空气中传播,途中碰到障碍物就立即返回来,超声波测距模块的接收端接收到反射波后输出高电平,高电平持续时间就是超声波发射到返回的时间,通过计算得出踏板到电梯井底部的距离; Step 4) The transmitting end of the ultrasonic distance measuring module emits 8 square waves of 40KHz. The ultrasonic wave propagates in the air and returns immediately when encountering an obstacle on the way. The receiving end of the ultrasonic ranging module outputs a high level after receiving the reflected wave , the duration of the high level is the time from the ultrasonic emission to the return, and the distance from the pedal to the bottom of the elevator shaft is obtained by calculation;

步骤5)超声波测距模块通过串口通信方式将信息传至单片机,单片机通过计算以取平均值的方式得出较为准确的距离,并将测得的距离与初始距离做对比、分析,若实时测量距离小于初始距离,则超声波测距模块连续测距三次,三次测量结果与前面所测量数据一致且均小于初始距离,则单片机判定踏板为开启状态; Step 5) The ultrasonic ranging module transmits the information to the single-chip microcomputer through the serial port communication method, and the single-chip microcomputer calculates and takes the average value to obtain a more accurate distance, and compares and analyzes the measured distance with the initial distance. If real-time measurement If the distance is less than the initial distance, the ultrasonic distance measuring module will measure the distance three times continuously, and the three measurement results are consistent with the previous measured data and are all less than the initial distance, then the single-chip microcomputer determines that the pedal is in the open state;

步骤6)若单片机判断踏板为打开状态,则向电动机发出关闭指令,电动机关闭,使扶手电梯停止运转;若单片机判断踏板为关闭状态,则不向电动机发出指令,电梯正常运转。 Step 6) If the single-chip microcomputer judges that the pedal is in the open state, it sends a closing command to the motor, and the motor is turned off, so that the escalator stops running; if the single-chip microcomputer judges that the pedal is in the closed state, it does not send a command to the motor, and the elevator runs normally.

以上实施例仅用以说明本发明的技术方案而非限制,本领域普通技术人员对本发明的技术方案所做的其他修改或者等同替换,只要不脱离本发明技术方案的精神和范围,均应涵盖在本发明的权利要求范围中。 The above embodiments are only used to illustrate the technical solution of the present invention without limitation. Other modifications or equivalent replacements made by those of ordinary skill in the art to the technical solution of the present invention should be covered as long as they do not depart from the spirit and scope of the technical solution of the present invention. Within the scope of the claims of the present invention.

Claims (6)

1. the handrail elevator safety device based on ultrasonic ranging, it is characterized in that: comprise ultrasonic distance measuring module, ultrasonic distance measuring module be installed on respectively elevator entrance place pedal towards below with exit pedal towards below, ultrasonic distance measuring module is for measuring the distance bottom pedal to elevator; Described ultrasonic distance measuring module is connected with micro controller system, by data transfer to micro controller system; Power module powers to respectively ultrasonic distance measuring module and micro controller system; Micro controller system is analyzed receiving from the take off data of ultrasonic distance measuring module and initial measurement data, and judges the open and-shut mode of pedal, and sends instruction to the electrical motor be attached thereto, and controls the running of electrical motor.
2. a kind of handrail elevator safety device based on ultrasonic ranging according to claim 1, is characterized in that: described each pedal is all installed five ultrasonic distance measuring modules, lays respectively at corner and the center of pedal.
3. a kind of handrail elevator safety device based on ultrasonic ranging according to claim 1, is characterized in that: described ultrasonic distance measuring module adopts the ultrasonic distance measuring module of HC-SR04 type.
4. a kind of handrail elevator safety device based on ultrasonic ranging according to claim 1, is characterized in that: described micro controller system adopts STM32F103 chip.
5. a kind of handrail elevator safety device based on ultrasonic ranging according to claim 1, is characterized in that: described power module converts 220V alternating current to 5V direct current (DC).
6. as claim 1 to 5 any based on a handrail elevator safety device using method for ultrasonic ranging, it is characterized in that:
Comprise the following steps:
The initial distance bottom pedal to elevator is preset in step 1) micro controller system;
Step 2) in the bottom of elevator entrance place pedal and exit pedal, five ultrasonic distance measuring modules launched are installed respectively downwards, lay respectively at corner and the center of pedal;
Ultrasonic distance measuring module is connected with micro controller system respectively by serial ports by step 3), and is powered to ultrasonic distance measuring module and micro controller system by power module, and the micro controller system other end connects the electrical motor of elevator;
The transmitting terminal of step 4) ultrasonic distance measuring module launches the square wave of 8 40KHz, super sonic is propagated in atmosphere, encounter obstacle in way just to return immediately, high level is exported after the receiving end of ultrasonic distance measuring module receives backward wave, high level lasting time is exactly that super sonic is transmitted into the time returned, by calculating the distance bottom pedal to elevator;
Information is reached micro controller system by serial communication mode by step 5) ultrasonic distance measuring module, micro controller system draws distance comparatively accurately by calculating in the mode of averaging, and the distance recorded and initial distance are contrasted, analyze, judge whether pedal is opened by fuzzy algorithm;
If step 6) micro controller system judges that pedal is open mode, then send out code to electrical motor, electrical motor is closed, and handrail elevator is shut down; If micro controller system judges that pedal is closed condition, then do not send instruction to electrical motor, elevator normal operation.
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